Kobold ZLS-2 User manual

User manual for
DATA RECORDER
•Firmware: v.3.36 b3 or higher
•Logy Soft: v.1.10.0 or higher
•S-Toolkit: v.2.1.0 or higher
Read the user's manual carefully before starting to use the unit or software.
Producer reserves the right to implement changes without prior notice.
Logy Soft
S-Toolkit
Model: ZLS-2

User manual - DATA RECORDER and cooperating software
CONTENTS
I. USER MANUAL FOR DATA RECORDER................................................................5
1.
BASIC REQUIREMENTS AND USER SAFETY........................................................................................5
2.
GENERAL CHARACTERISTICS................................................................................................................6
3.
TECHNICAL DATA.................................................................................................................................... .8
4.
DEVICE INSTALLATION.......................................................................................................................... 12
4.1. UNPACKING.................................................................................................................................... 12
4.2. ASSEMBLY...................................................................................................................................... 13
4.3. CONNECTION METHOD.................................................................................................................15
4.3.1.Connections o current type inputs ( U/I version )...................................................................19
4.3.2.Connections o temperature type inputs ( mV/RTD /TC version )..........................................21
4.4. MAINTENANCE...............................................................................................................................22
5.
FRONT PANEL DESCRIPTION...............................................................................................................23
6.
PRINCIPLE OF OPERATION................................................................................................................... 24
6.1. MEASUREMENT MODE.................................................................................................................24
6.1.1.Measurement ranges de inition o current inputs ( U/I version ).............................................24
6.1.2.Measurement ranges de inition o RTD and TC inputs ( mV/RTD/TC version ).....................25
6.1.3.Recording momentary and averaged data..............................................................................26
6.2. MODES OF RESULT PRESENTATION..........................................................................................28
6.2.1. "Single channel" mode............................................................................................................29
6.2.2."Measurements list" mode.......................................................................................................30
6.2.3.”Graph” mode...........................................................................................................................32
6.2.4.”Channels List” mode...............................................................................................................35
6.3. PRINCIPLE OF OUTPUTS OPERATION........................................................................................37
6.3.1.Alarms......................................................................................................................................37
6.3.2.Outputs control......................................................................................................................... 38
6.3.3.Example o output control........................................................................................................40
7.
DEVICE PROGRAMMING........................................................................................................................ .41
7.1. PARAMETERS EDITION................................................................................................................. 43
7.1.1.Numeric and switching parameters ("LIST" - type)..................................................................43
7.1.2. Text parameters......................................................................................................................44
7.1.3.“SLIDER” - type parameters.....................................................................................................45
7.2. DESCRIPTION OF RESULTS PRESENTATION MODES MENU.................................................46
7.2.1."Measurements list options" menu...........................................................................................46
7.2.2.”Graph options” menu..............................................................................................................47
7.2.3.”Channels list options” menu....................................................................................................47
7.3. RESULTS PRESENTATION MODES MENU STRUCTURE..........................................................48
7.4. MAIN MENU DESCRIPTION........................................................................................................... 49
7.4.1.”Device in ormation” menu.......................................................................................................49
7.4.2.”Display options” menu............................................................................................................49
7.4.3.”Logging setup” menu..............................................................................................................50
7.4.4.”Input settings” menu (common parameters)...........................................................................53
7.4.5.”Input settings” menu ( U/I version )........................................................................................54
7.4.6.”Input settings” menu ( mV/RTD/TC version ).........................................................................56
7.4.7.”Outputs settings” menu...........................................................................................................58
7.4.8.”Date & time settings” menu....................................................................................................59
7.4.9.”RS485 port settings” menu.....................................................................................................60
7.4.10.”Access setup” menu.............................................................................................................61
7.4.11.”USB options” menu...............................................................................................................62
7.4.12.”Language” parameter............................................................................................................63
7.5. MAIN MENU STRUCTURE.............................................................................................................. 64
.
DOWNLOADING DATA FROM DATA LOGGER.....................................................................................66
8.1. MODBUS (RS485) DATA DOWNLOAD..........................................................................................66
8.2. USB PC DATA DOWNLOAD...........................................................................................................66
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User manual - DATA RECORDER and cooperating software
8.3. USB FLASH DRIVE (PENDRIVE) DATA DOWNLOAD..................................................................66
9.
THE MODBUS PROTOCOL HANDLING.................................................................................................69
9.1. LIST OF REGISTERS...................................................................................................................... 69
9.2. TRANSMISSION ERRORS HANDLING..........................................................................................74
9.3. EXAMPLES OF QUERY/ANSWER FRAMES.................................................................................75
10.
USER'S SETTINGS LIST....................................................................................................................... .78
II. USER MANUAL FOR “Logy SOFT”......................................................................86
1. GENERAL CHARACTERISTICS..............................................................................................................86
2. INSTALLATION AND STARTUP..............................................................................................................86
3. USING THE PROGRAM...........................................................................................................................90
3.1. „CURRENT MEASUREMENT” MENU.............................................................................................90
3.2. „REPORTS” MENU..........................................................................................................................91
3.2.1.„Table” tab................................................................................................................................92
3.2.2.„Graph” tab...............................................................................................................................94
3.3. „CONFIGURATION” MENU.............................................................................................................99
3.3.1.„Devices” tab..........................................................................................................................100
3.3.2.„Groups” tab - group operations.............................................................................................104
3.3.3.„Settings” tab..........................................................................................................................106
3.4. LIST OF ERRORS AND FAULT DIAGNOSTICS .........................................................................108
III. USER MANUAL FOR “S-TOOLKIT”..................................................................109
1. GENERAL CHARACTERISTICS............................................................................................................109
2. INSTALLATION AND STARTUP............................................................................................................109
3. USING PROGRAM..................................................................................................................................110
3.1. “INPUTS SETTINGS” TAB.............................................................................................................111
3.2. “OUTPUTS SETTINGS” TAB.........................................................................................................112
3.3. “LOGGING SETUP” TAB...............................................................................................................112
3.4. “INTERFACE OPTIONS” TAB......................................................................................................113
3.5. “DEVICE INFORMATION” TAB.....................................................................................................115
3.6. CONFIGURATION MODES...........................................................................................................116
3.6.1.Individual con iguration o channels.......................................................................................116
3.6.2.Con iguring selected channels...............................................................................................116
3.6.3.Con iguring all channels.........................................................................................................116
3.7. UPDATING DEVICE FIRMWARE..................................................................................................117
3
11.DISPOSAL..............................................................................................................................................85
12.EU DECLARATION OF CONFORMANCE.............................................................................................86

Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected] Internet:
www.kobold.com
Version K04/0123
The instruction manuals on our website www.kobold.com are always
for currently manufactured version of our products. Due to technical
changes, the instruction manuals available online may not always
correspond to the product version you have purchased. If you need an
instruction manual that corresponds to the purchased product
version, you can request it from us free of charge by
email ([email protected]) in PDF format, specifying the relevant
invoice number and serial number. If you wish, the operating instructions
can also be sent to you by post in paper form against an applicable
postage fee.
User manual - DATA RECORDER and cooperating software
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User manual - DATA RECORDER and cooperating software
Explanation of symbols used in the manual:
- This symbol denotes especially important guidelines concerning the installation and
operation o the device. Not complying with the guidelines denoted by this symbol
may cause an accident, damage or equipment destruction.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS
RESPONSIBLE FOR POSSIBLE DAMAGES.
- This symbol denotes especially important characteristics o the unit.
Read any in ormation regarding this symbol care ully
I. USER MANUAL FOR DATA RECORDER
1. BASIC REQUIREMENTS AND USER SAFETY
- The manufacturer is not responsible for any damages caused by
inappropriate installation, not maintaining the proper environmental
conditions and using the unit contrary to its assignment.
- Installation should be conducted by qualified personnel . During installation all
available safety requirements should be considered. The fitter is responsible for
executing the installation according to this manual, local safety and EMC
regulations.
- The unit must be properly set-up, according to the application. Incorrect
configuration can cause defective operation, which can lead to unit damage or
an accident.
- If the device is equipped with PE connector, it should be connected to PE wire.
- If in the case of a unit malfunction there is a risk of a serious threat to the
safety of people or property additional, independent systems and
solutions to prevent such a threat must be used.
- The unit uses dangerous voltage that can cause a lethal accident. The unit
must be switched off and disconnected from the power supply prior to
starting installation or troubleshooting (in the case of malfunction).
- Neighbouring and connected equipment must meet the appropriate standards
and regulations concerning safety and be equipped with adequate overvoltage
and interference filters.
- Do not attempt to disassemble, repair or modify the unit yourself. The unit
has no user serviceable parts. Defective units must be disconnected and
submitted for repairs at an authorized service centre.
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User manual - DATA RECORDER and cooperating software
2. GENERAL CHARACTERISTICS
• Multifunctional
Device is designed for recording, displaying current or averaged values and
presentation of technological parameter trends in graphic form.
• Large data storage capacity
The registered measurement results are recorded in the unit's memory. The
capacity of installed memory allows to store:
–over 500 000 measurements (2 MB) for units equipped with RS-485 interface
–over 2 000 000 measurements (8 MB) for units equipped with RS-485
interface and USB Host port.
• Configurable measurement and control input
The unit has up to 8 channels (depending on version) of measurement signals and
one digital voltage input with programmable functions, e.g. control of the recording
process. Each signal can be freely configured and described. Depending on device
version all measured parameters must be available as current signals (0-20 mA or
4-20 mA standards for U/I version), voltage signals (0-5 V, 1-5 V, 0-10 V. 2-10 V
standards for U/I version), K, S, J, T, N, R, B, E standards for mV/RTD/TC version
and 60 mV, 75 mV, 100 mV, 150 mV standards for mV/RTD/TC version) or
resistance (Pt100, Pt500 or Pt1000 standards for mV/RTD/TC verson). The internal
analogue-digital converter has a 12 or 16 bit resolution (depending on input type),
which provides high measurement resolution results. Additionally, individual
alphanumeric description (text) of each of the recorded channels is possible.
• Fast serial interface
The data logger is fitted with a galvanic isolation RS-485 interface, programmed
with ModBus RTU transmission protocol. This enables the connection of a number
of data recorders into the network, remote collecting of data from each unit and also
remote configuration. The application of the RS-485 interface instead of RS-232 is
due to the possibility of achieving high transmission speeds using transmission lines
of larger length than is possible with the RS-232 interface.
• Built-in USB Host interface (optional)
Optionally the device can be equipped with built-in USB Host interface, allowing for
data transfer to popular USB Flash Drives (PenDrives). This method allows for
significant simplification of unit application: it is no longer necessary to connect PC
and data logger via RS-485 interface.
Significant acceleration of data transfer is an additional advantage: data download
can be 10 times faster than using RS-485 interface.
WARNING! Device should work properly with any standard Flash Drives, but
manufacturer can not guarantee proper cooperation with non-standard devices, or
with devices developed after data logger release.
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User manual - DATA RECORDER and cooperating software
• Wide range of power supply voltage and external sensor power supply
The built-in pulse power supply allows power to be supplied to the unit with
85...230...260V AC/DC voltage or 16...24...35 AC, 19...24...50 DC voltage
(depending on version). Data logger (version with current inputs only) is equipped
with voltage output for powering the sensor and converters: 24V DC ±5% / max.
200mA.
• Legible graphic display
The 128 x 64 points display with a backlight mounted on front of the unit is a big
advantage of the data recorder. It allows the display of trend graphs for each channel
separately. Different operation modes provide the possibility of selecting and
adjusting the method of data presentation depending on the user's requirements.
Data recording intervals are selected by the user from the menu level. Additionally, it
is possible to set the display to show one current value measured for a selected
channel.
• Easy configuration
There are 6 keys on the front of the data recorder that enable the configuration of
the unit. The menu assisted with full text descriptions makes the unit configuration
process quite easy. However, due to a significant number of configured parameters
it is advised to use the attached configuration software for PCs.
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User manual - DATA RECORDER and cooperating software
3. TECHNICAL DATA
Power supply voltage
(depending on version)
External Fuse (required)
Power consumption
85...230...260 V AC/DC; 50 ÷ 60 Hz (separated)
or 19...24...50 V DC and 16 V...24...35 V AC
(separated)
T - type, max. 2 A
typically 7 VA; max. 12 VA
Measurement inputs
(depending on version)
U/I version:
mV/RTD/TC version:
up to 8 inputs 0÷5 V, 1÷5 V, 0÷10 V, 2÷10 V, 0÷20 mA
or 4÷20 mA, common ground
up to 8 inputs Pt100, Pt500, Pt1000 (with manual
connection switch 2 or 3-wire), K, S, J, T, N, R, B, E,
0÷60 mV, 0÷75 mV, 0÷100 mV or 0÷150 mV
Digital input 1 input 24 V DC, galvanic isolation
power consumption: 7,5 mA / 24 V,
isolation: 1 min @ 500 V DC.
Digital outputs 2 electronic relays, NO type, 24 V AC / 35 V DC /
max. 200 mA, overload protection
Recording cycle 1 sec./ 2 sec. / 5 sec. / 10 sec. / 15 sec. / 20 sec. /
30 sec. /1 min. / 2 min. / 5 min. / 10 min. / 15 min. /
20 min. / 30 min. / 60 min.
Communication interface RS-485, 8N1 / Modbus RTU, galvanic isolated
1 min @ 500 V DC,1200 bit/s ÷ 115200 bit/s,
USB PC,
USB Host (in front or in the back of the device) support
for standard USB FlashDrive devices
Display
Backlight color
LCD graphic display, 128 x 64 points, with backlight
white
Data memory 8 MB - version with USB Host interface
Protection level
version with USB interface IP 54 (front panel, after using waterproof cover)
IP 20 (housing and terminals)
Housing type
Housing material
Housing dimensions
Mounting hole
Assembly depth
Panel thickness
panel mounting
NORYL - GFN2S E1
96 x 96 x 100 mm
90,5 x 90,5 mm
102 mm
max. 5 mm
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User manual - DATA RECORDER and cooperating software
Operating temperature
Storage temperature
Humidity
Altitude
0 °C to +50 °C
-10 °C to +70 °C
5 to 90% no condensation
up to 2000 meters above sea level
Screws tightening max. torque 0,5 Nm
Max. connection leads diameter 2,5 mm2
Safety requirements according to: PN-EN 61010-1
installation category: II
pollution degree: 2
voltage in relation to ground: 300 V AC
insulation resistance: >20 MW
insulation strength between power supply and
input/output terminal: 1 min. @ 2300 V (see Fig. 3.1)
EMC PN-EN 61326-1
Device described in this manual is available in two versions differed by
measurement inputs type. This manual contain following short descriptions:
U/I version - means device with type of inputs: voltage ( 0÷5 V, 1÷5 V, 0÷10 V,
2÷10 V)
current (0÷20 mA, 4÷20 mA)
mV/RTD/TC version - means device with type of inputs: TC (K, S, J, T, N, R, B, E)
RTD (Pt100 / Pt500 / Pt1000)
mV (0÷60 mV, 0÷75 mV,
0÷100 mV lub 0÷150 mV)
Parameters of current type inputs (U/I version )
Input type 0÷5 V, 1÷5 V, 0÷10 V, 2÷10 V, 0÷20 mA or 4÷20
mA, common ground
Measurement range ± 9999 plus decimal point
Current measurement accuracy ± 0.1% @ 25 °C; ± one digit (for 0÷10 and 0÷20 mA
range)
Temperature stability 50 ppm / °C
Sampling rate 8 sps
Accepted prolonged input overload 20%
Voltage input resistance 60 kW
Current input resistance 100 W
Sensor power supply output 24 V DC ± 5% / max. 50 mA,
Not insulated from measurement inputs
Current input protection 50 mA auto-reset fuse
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User manual - DATA RECORDER and cooperating software
Parameters of TC, RTD and mV type inputs ( mV/RTD/TC version )
Thermocouple input K, S, J, T, N, R, B, E
Measurement ranges K:
S:
J:
T:
N:
R:
B:
E:
-200 °C
-328 °F
-50 °C
-58 °F
-210 °C
-346 °F
-200 °C
-328 °F
-200 °C
-328 °F
-50 °C
-58 °F
250 °C
482 °F
-200 °C
-328 °F
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
÷
1370 °C
2498 °F
1768 °C
3214 °F
1200 °C
2192 °F
400 °C
752 °F
1300 °C
2372 °F
1768 °C
3214 °F
1820 °C
3308 °F
1000 °C
1832 °F
Measurement accuracy K, J, E: ± 0.1% @ 25 °C; ± one digit
N: ± 0.2% @ 25 °C; ± one digit
S, T, R, B: ± 0.5% @ 25 °C; ± one digit
Accuracy of cold ends temperature
compensation ± 1 °C
RTD input Pt100, Pt500 or Pt1000 (with manual connection
switch 2 or 3-wire)
Measurement range -100 °C ÷ +600 °C
-148 °F ÷ +1112 °F
Measurement accuracy ± 0.1% @ 25 °C; ± one digit
Measurement wires resistance max. 20 W (every wire)
Voltage input (150 mV) 0÷60 mV, 0÷75 mV, 0÷100 mV, 0÷150 mV
Measurement accuracy ± 0.1% @ 25 °C; ± one digit (for 0÷150 mV range)
Input resistance > 1,5 MW
Accepted prolonged input overload 20,00%
Temperature stability 50 ppm / °C
Display range -999 ÷ 9999 (for RTD mode – see above)
Common ground
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