Kohler 99EOZDJ User manual

TT-1604 5/16a
INSTALLATION INSTRUCTIONS
Original Issue Date: 9/13
Model: 99EOZDJ/80EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM87198-KP2 and UMS Sound Shield Kit
GM88268-KP2
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first. Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
WARNING
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.

TT-1604 5/162
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
areinplace.
Moving parts.
WARNING
Short circuits. Hazardous voltage/current can cause
severe injury or death. Short circuits can cause bodily injury
and/or equipment damage.Do not contact electrical
connections with tools or jewelry while making adjustments or
repairs. Remove all jewelry before servicing the equipment.
Installation Procedure
See Figure 18 for the installed kit illustrations. Refer to
the generator set operation or service manual for items
not shown.
Note: Apply pipe sealant to the male threads of all pipe
fittings before installation.
1. Remove the generator set from service.
1.1 Press the generator set master control
OFF/RESET button.
1.2 Disconnect the power to the battery charger, if
equipped.
1.3 Disconnect the generator set engine starting
battery, the negative (--) lead first.
Note: Before installing the sound shield,
disconnect and route the battery leads
through the holes provided in the skid.
1.4 Remove the junction box panel(s) as needed to
access the wiring.
1.5 Remove the four controller panel screws.
Note: Clearly mark all disconnected leads from
the controller with tape to simplify
reconnection.
1.6 Disconnect the following controller connectors.
See the corresponding wiring diagram found in
the operation manual for more details on wiring.
DP1 (35-pin) connector
DP2 (14-pin) connector
DP3 (8-pin) connector
DP4 Ethernet connector
DAny other external leads to the controller.
1. P3 (8-pin) connector
2. P2 (14-pin) connector
3. P1 (35-pin) connector
4. P4 Ethernet connector
GM86969A-
12 3
4
Figure 1 Decision-Maker3500 Controller
Connectors

TT-1604 5/16 3
1.7 Remove the controller. Save the hardware and
gasket to remount the controller into the sound
shield’s controller panel later in step 12.1.
1.8 Position the generator set onto the sound shield
base (GM87200) and secure the set with 4 bolts
(X-6238-3 or X-6238-11) and 4 washers
(X-25-37). See Figure 2.
For UMS Kit GM88268-KP2: Install two base
plates (GM89138) onto sound shield base
(GM87200).
GM87199-
Top View of Base
1. Engine end
2. Mounting hole locations
1
2
Figure 2 Sound Shield Base Mounting Position
1.9 Remove the end bracket cover. See Figure 3.
Save the mounting hardware and discard the
cover.
GM79560-
1. End bracket cover
1
Figure 3 End Bracket Cover
1.10 Remove the belt guard by removing the belt guard
brackets and hardware.
2. Construct the framework.
3
2
1
GM87198-
1. Rails (GM87713 qty. 4)
2. Internal rail (GM87544), bolts (X-6224-20 qty. 2), washers
(X-25-37 qty. 2), and nuts (X-6210-7 qty. 2)
3. Mounting bracket (GM86091), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4) on each end of rail (GM87544)
4. Upper bulkhead (GM87203)
5. Internal rail (GM87545), mounting bracket (GM86091),
bolts (X-6224-20 qty. 3), and nuts (X-6210-7 qty. 3) on the
top of each rail
6. Extrusion mounting bracket (GM85876 qty. 3).
See Figure 6 for more detail.
7. LH bulkhead (GM87205)
8. RH bulkhead (GM87204)
9. Internal rail (GM87545), mounting bracket (GM86091),
bolts (X-6224-20 qty. 4), and nuts (X-6210-7 qty. 4) on the
top of the rail.
10. Corner extrusion mounting brackets (GM85875 qty. 4).
See Figure 5 for more detail.
11. Internal rail (GM87543), mounting brackets (GM86091
qty. 2), bolts (X-6224-20 qty. 8), and nuts (X-6210-7 qty. 8)
1
45
6
7
11
3
8
9
10
Figure 4 Sound Shield Framework Installation
2.1 Cut foam (GM87549 or GM88912) to length and
insert into four rails (GM87713). save remaining
foam for later.
2.2 Secure the rails (GM87713 qty. 4) to each corner
using the mounting bracket and hardware
identified in Figure 5.

TT-1604 5/164
2.3 Position the internal rails (GM87545 qty. 2) at the
location shown in Figure 4 using the mounting
bracket and hardware identified in Figure 6.
Position a mounting bracket (GM86091) to the top
of each internal rail using three bolts (X-6224-20)
and three nuts (X-6210-7) per bracket. See
Figure 14 for more detail.
2.4 Position the internal rail (GM87545) at the location
shown in Figure 4 using the mounting bracket and
hardware identified in Figure 6.
Position a mounting bracket (GM86091) to the top
of the internal rail using four bolts (X-6224-20) and
four nuts (X-6210-7). See Figure 14 for more
detail.
Note: Do not final tighten at this time.
GM86396A-
1. Bolt (X-6238-3 or X-6238-11 qty. 4) and washer (X-25-37
qty. 4)
2. Bolt (X-6224-20 qty. 8), nut (X-6210-7 qty. 8), and washer
(X-25-37 qty. 8)
3. Corner extrusion mounting bracket (GM85875 qty. 4)
1
2
3
Figure 5 Corner Extrusion Mounting Bracket
Installation (Corner Rails to Base, 4 Places)
GM86396A-
1. Extrusion mounting bracket (GM85876 qty. 3)
2. Bolt (X-6224-20 qty. 6), nut (X-6210-7 qty. 6), and washer
(X-25-37 qty. 6)
3. Bolt (X-6238-3 or X-6238-11 qty. 6) and washer (X-25-37
qty. 6)
1
2
3
Figure 6 Extrusion Mounting Bracket Installation
(Rails to Base, 3 Places)
2.5 Position the LH and RH bulkheads (GM87204 and
GM87205) as shown in Figure 4 (items 7 and 8).
Secure the bottom of the bulkheads to the existing
skid using a screw (M933-06020-60), washer
(X-25-40) and nut (M6923-06-80) for each
bulkhead.
Secure the sides of the bulkheads to the two
internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each bulkhead.
2.6 Position the upper bulkhead (GM87203) as
shown in Figure 4 (item 4).
Secure the bottom of the upper bulkhead to the LH
and RH bulkheads using two screws
(M933-06020-60), two washers (X-25-40) and two
nuts (M6923-06-80) for each bulkhead.
Secure the sides of the upper bulkhead to the
internal rails using a bolt (X-6224-20), washer
(X-25-37), and nut (X-6210-7) for each side rail.

TT-1604 5/16 5
2.7 Position the internal rail (GM87544) as shown in
Figure 4 (item 2).
Secure the internal rail to the upper bulkhead panel
using two bolts (X-6224-20), two washers
(X-25-37), and two nuts (X-6210-7).
On each end of the internal rail, secure a mounting
bracket (GM86091) using four bolts (X-6224-20)
and four nuts (X-6210-7) per bracket. See
Figure 14 for more detail.
2.8 Position the internal rail (GM87543) as shown in
Figure 4 (item 11).
Secure the internal rail to the corner rail using a
mounting bracket (GM86091), four bolts
(X-6224-20) and four nuts (X-6210-7). See
Figure 14 for more detail.
Secure the other end of the internal rail to the rail
using a mounting bracket (GM86091), four bolts
(X-6224-20) and four nuts (X-6210-7). See
Figure 14 for more detail.
Note: Do not final tighten at this time.
3. Attach the foam and seal on bulkhead.
DAttach the foam and seal to the bulkhead as shown
in Figure 7 for standard sound shield kit or Figure 8
for UMS sound shield kit.
GM87198-E
1. Foam (GM87548 qty. 2)
2. Foam (GM87223-12)
3. Foam (GM87223-14)
4. Seal (X-6422-38)
5. Foam (GM87223-15)
6. Foam (GM87223-13)
1
2
3
4
5
6
Figure 7 Foam and Seal Installation for Standard
Sound Shield Kit GM87198-KP2
Follow below method to attach foam pieces for
the UMS sound shield kit:
3.1 Apply adhesive (GM96475) to the foam pieces
shown in Figure 8.
3.2 Stick the insulating hanger stud (GM96473) onto
the adhesive at equal distances.
3.3 Install the foam piece and allows the stud to
protrude through foam piece.
3.4 Install a washer (GM96474) and cap (GM55130)
over the protruding stud.
GM88268-C
1. Foam (GM88911 qty. 2)
2. Foam (GM88894-24)
3. Foam (GM88894-26)
4. Foam (GM88894-28)
5. Seal (X-6422-38)
6. Foam (GM88894-29)
7. Foam (GM88894-27)
8. Foam (GM88894-25)
1
2
3
4
5
6
7
8
Figure 8 Foam and Seal Installation for UMS Sound
Shield Kit GM88268-KP2

TT-1604 5/166
4. Connect the fuel lines.
4.1 Connect the fuel-inlet line (GM86395) to the fuel
inlet on the engine.
4.2 Remove the fuel fitting from the fuel-return
connection point (nonservice side of the unit).
4.3 Connect the straight union fitting (X-695-2) to the
fuel-return connection point.
4.4 Connect the fuel-return line (GM86395) to the
straight union fitting installed in step 4.3.
4.5 Secure the fuel return line to the left side of the
engine using a hose clamp (X-672-32) and
existing hardware and torque to 15 Nm (11 ft. lbs).
SeeFigure9.
GM87198E-B
1. Clamp (X-672-32)
1
Figure 9 Fuel Return Line Connections
4.6 Bleed the air from the fuel system according to the
procedure provided in the engine operation
manual.
5. Connect the seawater hose.
5.1 Connect the seawater hose (X-6014-133) to the
seawater inlet on the engine and secure with a
hose clamp (X-426-16).
GM87198-E
1. Hose (GM92876) and hose clamp (X-426-7). Attach hose to
air cleaner inlet.
2. Flex fuel line (GM86395), clamp (X-672-32) and straight
union (X-695-2). Attach to fuel return on engine.
3. Bulkhead connection panel (GM87238 or GM88933).
4. Flex fuel line (GM86395). Attach to fuel inlet on engine.
5. Hose (X-6014-133) and hose clamps (X-426-16 qty. 2).
Attach to seawater inlet on engine.
1
2
3
45
Figure 10 Internal Connections
GM87198-E
1. Clamp (X-672-33), washer (X-25-40), screw
(M933-06025-60), and nut (M6923-06-80)
1
Figure 11 Seawater Inlet Clamp Location
5.2 Secure the seawater inlet hose as shown in
Figure 11 using a clamp (X-672-33), screw
(M933-06025-60), washer (X-25-40), and nut
(M6923-06-80).
6. Connect the air cleaner hose
6.1 Position the air cleaner hose (GM92876) through
the upper bulkhead as shown in Figure 10 (Item 1)
and secure the hose to the air cleaner inlet using a
hose clamp (X-426-7).
7. Install the bulkhead connection panel.
7.1 Connect the fuel-inlet line to the fuel-inlet opening
on the bulkhead connection panel.

TT-1604 5/16 7
7.2 Connect the fuel-return line to the fuel-return
opening on the bulkhead connection panel.
7.3 Connect the seawater hose to the seawater
connection on the bulkhead connection panel and
secure with a hose clamp (X-426-16).
7.4 Secure the bulkhead connection panel (GM87238
or GM88933) to the corner rails (GM87713) using
brackets (GM86091 qty. 2), bolts (X-6224-20
qty. 4), and nuts (X-6210-7 qty. 4). See Figure 12.
8. Top rails and Bracket Installation
8.1 Cut foam (GM87549 or GM88912) to length and
insert into the rails (GM87712 qty. 2 and GM87715
qty. 2). See Figure 14.
8.2 Position the rails (GM87712 qty. 2 and GM87715
qty. 2) as shown in Figure 13.
8.3 Attach the brackets (GM86091 qty. 5) to the
service side rail (GM87715) using the hardware
specified at the locations shown in Figure 14.
8.4 Attach the brackets (GM86091 qty. 4) using the
hardware specified at the locations shown in
Figure 14.
1. Brackets (GM86091 qty. 2), bolts (X-6224-20 qty. 4), and
nuts (X-6210-7 qty. 4)
2. Bulkhead connection panel (GM87238 or GM88933)
GM87198-
1
1
2
Figure 12 Secure Bulkhead Connection Panel to
Corner Rails
GM87198-
1. Rail (GM87712 qty. 2). See Figure 14 for bracket location.
2. Rail (GM87715 qty. 2)
3. Corner (GM86035 qty. 4) and screw (X-67-141 qty. 24)
1
1
2
3
Figure 13 Top Rail and Bracket Installation
8.5 Secure the corners (GM86035 qty. 4) to the rails
as shown in Figure 13 using six screws
(X-67-141) per corner.
8.6 Position the corner foam (GM87547 or GM88910)
as shown in Figure 14. Install three foam pieces
per corner.

TT-1604 5/168
GM87198-B
1. Bracket (GM86091), bolts (X-6224-20 qty. 2), and nuts
(X-6210-7 qty. 2)
2. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts
(X-6210-7 qty. 4)
3. Bracket (GM86091), bolts (X-6224-20 qty. 3), and nuts
(X-6210-7 qty. 3)
4. Wing nut (X-276-9) installed when installing alternator roof.
5. Wing nut (X-276-9) installed when installing controller panel.
6. Wing nut (X-276-9) installed when installing exhaust panel.
7. Wing nut (X-276-9) installed when installing engine roof.
8. Foam (GM87549 or GM88912). Insert foam into all rails. Cut
to fit.
9. Corner foam (GM87547 or GM88910 qty. 12). Install three
per corner.
1
111
1
1
1
1
1
2
2
2
22
3
3
4
444
5
5
6
6
77
7
8
9
Figure 14 Bracket Location/Installation

TT-1604 5/16 9
9. Corner Cover Installation
GM87198-
1. Corner cover (GM86036 qty. 4) and pan head machined
screws (M965A-06020-20 qty. 12)
1
Figure 15 Corner Covers
9.1 Position the corner covers (GM86036 qty. 4) as
shown in Figure 15 using 3 pan head machined
screws (M965A-06020-20) per corner cover.
10. Install the roofs.
GM87198-
1. Alternator roof (GM87234 or GM88929)
2. Engine roof (GM87228 or GM88925)
1
2
Figure 16 Roofs
10.1 Position the alternator roof (GM87234 or
GM88929) and engine roof (GM87228 or
GM88925) onto the sound enclosure as shown in
Figure 16.
Attach the alternator roof to the mounting brackets
in the top rail and secure using four wing nuts
(X-276-9). See Figure 14 for more detail.
Attach the engine roof to the mounting brackets in
the top rail and secure using three wing nuts
(X-276-9). See Figure 14 for more detail.
Note: Final tighten all hardware.

TT-1604 5/1610
11. Install the remaining doors.
11.1 Align the pins with the holes in the bulkhead
connection panel and install the rear door
(GM87237 or GM88932) on the alternator end of
the unit. See Figure 17 (item 1).
11.2 Align the pins with the holes in the base and install
the LH alternator panel (GM87236 or GM88931)
on the nonservice, alternator side of the unit. See
Figure 17 (item 2).
11.3 Align the pins with the holes in the base and install
the exhaust panel (GM87227 or GM88924) on the
nonservice side of the unit See Figure 17 (item 3).
Attach the top of the exhaust panel to the
mounting brackets in the top rail and secure using
two wing nuts (X-276-9). See Figure 14 for more
detail.
11.4 Align the pins with the holes in the base and install
the LH panel (GM87226 or GM88923) on the
nonservice side, engine end of the unit. See
Figure 17 (item 4).
11.5 Align the pins with the holes in the base and install
the front panel (GM87225 or GM88922) on the
engine end of the unit. See Figure 17 (item 5).
11.6 Align the pins with the holes in the base and install
the RH panel (GM87224 or GM88921) to the
service side, engine end of the unit. See
Figure 17 (item 6).
11.7 Align the pins with the holes in the base and install
the RH alternator panel (GM87230 or GM88927)
to the service side, alternator end of the unit. Place
decal (GM93648) on RH alternator panel. See
Figure 17 (item 7).
11.8 Position the controller panel (GM87232) as
shown in Figure 17 and attach to the mounting
brackets in the top rail and secure using two wing
nuts (X-276-9). See Figure 14 for more detail.
12. Restore the generator set to service.
12.1 Reconnect the leads that were disconnected in
step 1.6. Position the controller into the controller
panel and secure using the existing hardware and
gasket(removedinstep1.7).
12.2 Check that the generator set master switch is in
the OFF position.
12.3 Reconnect the generator set engine starting
battery, the negative (--) lead last.

TT-1604 5/16 11
GM87198
1. Rear panel (GM87237 or GM88932)
2. LH alternator panel (GM87236 or GM88931)
3. Exhaust panel (GM87227 or GM88924)
4. LH panel (GM87226 or GM88923)
5. Front panel (GM87225 or GM88922)
6. RH panel (GM87224 or GM88921)
7. RH alternator panel (GM87230 or GM88927)
8. Controller panel (GM87232)
1
2
3
4
5
6
7
8
Figure 17 Panel Identification

TT-1604 5/1612
1. Base (GM87200)
2. Panel (RH) (GM87224 or GM88921)
3. Alternator panel (RH) (GM87230 or GM88927)
4. Controller panel (GM87232)
5. Alternator roof (GM87234 or GM88929)
6. Engine roof (GM87228 or GM88925)
7. Corner cover (GM86036 qty. 4) and screws
(M965A-06020-20 qty. 12)
8. Front panel (GM87225 or GM88922)
9. Panel (LH) (GM87226 or GM88923)
10. Exhaust panel (GM87227 or GM88924)
11. Alternator panel (LH) (GM87236 or GM88931)
12. Bulkhead connection panel (GM87238 or GM88933)
13. Rear Panel (GM87237 or GM88932)
GM87198-
1
2
3
4
5
6
7
8
9
10
11
12
13
Figure 18 Sound Shield

TT-1604 5/16 13
Sound Shield Kit
Kit: GM87198-KP2
Qty. Description Part Number
4Bracket, corner extrusion mounting GM85875
3Bracket, extrusion mounting GM85876
1Base (72 x 32.7 in.) GM87200
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
1Bulkhead, upper sound shield
(31 x 25.3 in.) GM87203
1Bulkhead, sound shield (RH)
(10.1 x 7.7 in.) GM87204
1Bulkhead, sound shield (LH)
(9.3 x 7.7 in.) GM87205
2Rail, sound shield (24.5 in.) GM87712
4Rail, sound shield (35.7 in.) GM87713
2Rail, sound shield (63.8 in.) GM87715
1Rail, internal sound shield (20.3
in.) GM87543
1Rail, internal sound shield (24.5
in.) GM87544
3Rail, internal sound shield (35.7
in.) GM87545
18 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1 Panel (RH) (43.3 x 36.6 in.) GM87224
1Panel (front) (26.3 x 36.6 in.) GM87225
1 Panel (LH) (31.8 x 36.6 in.) GM87226
1Roof, engine (43.3 x 26.3 in.) GM87228
1Panel, alternator (RH)
(22.1 x 26.6 in.) GM87230
1Panel, controller (22.1 x 9.9 in.) GM87232
1Roof, alternator (22.1 x 26.3 in.) GM87234
1Panel, rear (26.3 x 30.2 in.) GM87237
2Fuel line, flex. (70 in.) GM86395
1Panel, exhaust (11.4 x 36.6 in.) GM87227
1Panel, bulkhead connection
(26.3 x 6.4 in.) GM87238
1Panel, alternator (LH)
(22.1 x 36.6 in.) GM87236
Qty. Description Part Number
12 Screw, pan head mach.
(M6 x 20 mm) M965A-06020-20
34 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
24 Screw, hex washer, thread-forming X-67-141
11 Nut, wing (1/4-20) X-276-9
1Clamp, insulation (1.06 in.) X-672-32
1Clamp, insulation (2.62 in.) X-672-33
1Clamp, hose (4.06/5 in.) X-426-7
2Clamp, hose (1.81/2.75 in.) X-426-16
1Union, straight X-695-2
1Hose (2.0 in. ID x 82 in.) X-6014-133
68 Nut, flange spiralock (5/16-18) X-6210-7
68 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
14 Bolt, hex cap (3/8-16 x 0.875 in.) X-6238-3
7Nut, hex (6 mm) M6923-06-80
6Screw, hex cap (M6 x 20 mm) M933-06020-60
1Screw, hex cap (M6 x 25 mm) M933-06025-60
7Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
1Seal, push-on trim X-6422-38
1Foam (25.3 x 30.9 in.) GM87223-12
1Foam (8.2 in.) GM87223-13
1Foam (8.2 in.) GM87223-14
1Foam (28.8 x 5.7 in.) GM87223-15
12 Foam (3.6 x 3.6 in.) GM87547
2Foam (5 x 5 in.) GM87548
6Foam (54 x 4.5 in.) GM87549
1Hose, 45_(3.75 in. ID) GM92876
1Decal, caution GM93648

TT-1604 5/1614
UMS Sound Shield Kit
Kit: GM88268-KP2
Qty. Description Part Number
4Bracket, corner extrusion mounting GM85875
3Bracket, extrusion mounting GM85876
1Base (72 x 32.7 in.) GM87200
4Corner, sound shield GM86035
4Cover, sound shield corner GM86036
1Bulkhead, upper sound shield
(31 x 25.3 in.) GM87203
1Bulkhead, sound shield (RH)
(10.1 x 7.7 in.) GM87204
1Bulkhead, sound shield (LH)
(9.3 x 7.7 in.) GM87205
2Rail, sound shield (24.5 in.) GM87712
4Rail, sound shield (35.7 in.) GM87713
2Rail, sound shield (63.8 in.) GM87715
1Rail, internal sound shield (20.3
in.) GM87543
1Rail, internal sound shield (24.5
in.) GM87544
3Rail, internal sound shield (35.7
in.) GM87545
18 Bracket, sound shield
(1.7 x 1.7 in.) GM86091
1 Panel (RH) (43.3 x 36.6 in.) GM88921
1Panel (front) (26.3 x 36.6 in.) GM88922
1 Panel (LH) (31.8 x 36.6 in.) GM88923
1Roof, engine (43.3 x 26.3 in.) GM88925
1Panel, alternator (RH)
(22.1 x 26.6 in.) GM88927
1Panel, controller (22.1 x 9.9 in.) GM87232
1Roof, alternator (22.1 x 26.3 in.) GM88929
1Panel, rear (26.3 x 30.2 in.) GM88932
2Fuel line, flex. (70 in.) GM86395
1Panel, exhaust (11.4 x 36.6 in.) GM88924
1Panel, bulkhead connection
(26.3 x 6.4 in.) GM88933
1Panel, alternator (LH)
(22.1 x 36.6 in.) GM88931
Qty. Description Part Number
12 Screw, pan head mach.
(M6 x 20 mm) M965A-06020-20
34 Washer, plain
(0.406 ID x 0.812 in. OD) X-25-37
24 Screw, hex washer, thread-forming X-67-141
11 Nut, wing (1/4-20) X-276-9
1Clamp, hose (4.06/5 in.) X-426-7
2Clamp, hose (1.81/2.75 in.) X-426-16
1Clamp, insulation (1.06 in.) X-672-32
1Clamp, insulation (2.62 in.) X-672-33
1Union, straight X-695-2
1Hose (2.0 in. ID x 82 in.) X-6014-133
68 Nut, flange spiralock (5/16-18) X-6210-7
68 Bolt, carriage (5/16-18 x 0.75 in.) X-6224-20
14 Bolt, hex cap (3/8-16 x 0.875 in.) X-6238-11
7Nut, hex (6 mm) M6923-06-80
6Screw, hex cap (M6 x 20 mm) M933-06020-60
1Screw, hex cap (M6 x 25 mm) M933-06025-60
7Washer, plain
(0.281 ID x 0.625 in. OD) X-25-40
1Seal, push-on trim X-6422-38
1Foam (30.9 x 15.7 in.) GM88894-24
1Foam (12.2 x 9.5 in.) GM88894-25
1Foam (9.5 x 7.5 in.) GM88894-26
1Foam (9.8 x 8.2 in.) GM88894-27
1 Foam (9 x 8.2 in.) GM88894-28
1Foam (28.8 x 5.7 in.) GM88894-29
12 Foam (3.6 x 3.6 in.) GM88910
2Foam (5 x 5 in.) GM88911
6Foam (54 x 4.5 in.) GM88912
1Hose, 45_(3.75 in. ID) GM92876
1Decal, caution GM93648
2Base plate (34.5 x 32.7 in.) GM89138
75 Insulation hanger stud GM96473
75 Washer, insulation hanger stud GM96474
1Adhesive GM96475
75 Cap, EPSI masking GM55130

TT-1604 5/16 15
Notes

TT-1604 5/1616
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone [phone], Fax [phone]
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US and Canada, phone [phone]
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Kohler Power Systems
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Singapore 619159
Phone [phone], Fax [phone]
Availability is subject to change without notice. Kohler Co. reserves the
right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohlerrgenerator
set distributor for availability.
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