Kolver KDS Series User manual

K-DUCER MANUAL
KDS screwdrivers
IDENTIFICATION DATA OF THE MANUFACTURER
KOLVER S.r.l.
VIA M. CORNER, 19/21
36016 THIENE (VI) ITALIA
DECLARATION OF CONFORMITY
KOLVER S.r.l. declares that the new tool here described: screwdrivers KDS series (see
table) are in conformity with the following standards and other normative documents:
2006/42/CE, LVD 2014/35/UE, EMCD 2014/30/UE, EN 62841-2-2:2014, EN 62841-
1: 2015, EN 60204-1, EN 61000-6-2, EN 61000-6-4.
It is also in conformity with III normative (2011/65/UE and following 2015/863).
Name: Giovanni Colasante
Position: CEO
Person authorized to compile the technical file in Kolver
Thiene, January 1st 2021 Giovanni Colasante

Vers. 050421 2
TECHNICAL DATA OF THE PRODUCT
DIMENSIONS: 254 x 40 mm WEIGHT: 0,7 Kg
VOLTAGE: 40V DC
POWER: 600W
IDENTIFICATION DATA OF THE PRODUCT
Code
Model
Torque
(Nm)
Speed (rpm)
Min
Max
135006
KDS-PL6
0,5-6
50
850
135006/ESD
KDS-PL6
0,5-6
50
850
135007/ESD
KDS-PL6P
0,5-6
50
850
135007/U/ESD
KDS-PL6P/U
0,5-6
50
850
135106
KDS-PL6CA
0,5-6
50
850
135106/FN
KDS-PL6CA/FN
0,5-6
50
850
135006/A/ESD
KDS-PL6ANG
0,5-5,5
50
850
135010
KDS-PL10
0,8-10
50
600
135010/ESD
KDS-PL10
0,8-10
50
600
135011/ESD
KDS-PL10P
0,8-10
50
600
135011/U/ESD
KDS-PL10P/U
0,8-10
50
600
135110
KDS-PL10CA
0,8-10
50
600
135110/FN
KDS-PL10CA/FN
0,8-10
50
600
135010/A/ESD
KDS-PL10ANG
0,8-9
50
600
135015
KDS-PL15
0,5-15
50
320
135015/ESD
KDS-PL15
0,5-15
50
320
135016/ESD
KDS-PL15P
0,5-15
50
320
135016/U/ESD
KDS-PL15P/U
0,5-15
50
320
135115
KDS-PL15CA
0,5-15
50
320
135115/FN
KDS-PL15CA/FN
0,5-15
50
320
135015/A/ESD
KDS-PL15ANG
0,5-12
50
320
175015
KDS-MT1.5
0,1-1,5
50
850
175015/ESD
KDS-MT1.5/ESD
0,1-1,5
50
850
175016/ESD
KDS-MT1.5P
0,1-1,5
50
850
175016/U/ESD
KDS-MT1.5P/U
0,1-1,5
50
850
175115
KDS-MT1.5CA
0,1-1,5
50
850
175115/FN
KDS-MT1.5CA/FN
0,1-1,5
50
850

Vers. 050421 3
TABLE OF CONTENTS
DECLARATION OF CONFORMITY...........................................................................................1
TECHNICAL DATA OF THE PRODUCT...................................................................................2
IDENTIFICATION DATA OF THE PRODUCT..........................................................................2
INSTALLATION OF KDS SCREWDRIVER................................................................................4
Cable connection and part numbers ........................................................................................4
OPERATING THE KDS SCREWDRIVER ...................................................................................5
(1) Lever ...............................................................................................................................5
(2) Reverse button...............................................................................................................5
(3) LED..................................................................................................................................5
(4) Reaction arm connections ............................................................................................6
(5) Hanging hook................................................................................................................6
(6) Female connector ..........................................................................................................6
EXPLODED VIEW KDS-PLxx:......................................................................................................7
SPARE PARTS KDS-PLxx: .............................................................................................................8
EXPLODED VIEW KDS-PLxxP: ...................................................................................................9
SPARE PARTS KDS-PLxxP:.........................................................................................................10
EXPLODED VIEW KDS-PLxxCA:..............................................................................................11
SPARE PARTS KDS-PLxxCA: .....................................................................................................12
EXPLODED VIEW KDS-MT1.5: .................................................................................................13
SPARE PARTS KDS-MT1.5:.........................................................................................................14
EXPLODED VIEW KDS-MT1.5P: ...............................................................................................15
SPARE PARTS KDS-MT1.5P: ......................................................................................................16
EXPLODED VIEW KDS-MT1.5CA: ...........................................................................................17
SPARE PARTS KDS-MT1.5CA:...................................................................................................17
GUARANTEE................................................................................................................................18

Vers. 050421 4
INSTALLATION OF KDS SCREWDRIVER
Cable connection and part numbers
The KDS screwdriver series require one of the following cables:
-2.5m male/female cable (code 250064)
-2.5m male/female cable with strain relief (code 250064/H)
-5.0m male/female cable (code 250564)
-5.0m male/female cable with strain relief (code 250564/H)
To connect the screwdriver to the unit:
1. insert the male connector into the appropriate TOOL connector on the bottom of the
unit, taking care to respect the alignment tabs. Push the connector into its position
and turn the OPEN/CLOSE nut clockwise.
2. insert the female connector into the appropriate connector at the top of the
screwdriver, taking care to respect the alignment tabs. Push the connector into its
position and turn the OPEN/CLOSE nut clockwise.
To disconnect the cable:
1. lightly push the connector in towards the screwdriver (or the unit)
2. turn the OPEN/CLOSE nut counterclockwise
3. pull the connector out

Vers. 050421 5
OPERATING THE KDS SCREWDRIVER
(1) Lever
Press and hold the lever to initiate a rundown.
The screwdriver will automatically stop according to the configured program, in either
an OK or a NOK state, depending on the success of the rundown.
The screwdriver will also stop if the lever is released in the middle of the rundown, and
either return to the READY state or raise the NOK state if the LEVER ERROR option is
active for the current program (Programs menu > Other > LEVER ERROR).
(2) Reverse button
Press and hold the button to initiate a defix run, rotating in the opposite direction of the
selected direction of rotation for the lever (see Programs menu > Other > ROTATION).
The behavior of the reverse button can be changed from the general settings menu
(General Settings > REVERSE BUTTON).
(3) LED
The two LEDs indicate the state of the screwdriver:

Vers. 050421 6
•
Blinking white: the screwdriver was just connected to the K-Ducer control unit
•
Off: the screwdriver is ready, or the screwdriver is not connected
•
Solid green: the last screw result was OK
•
Solid red: the last screw result was NOK
•
Solid blue: screwdriver is running in the tightening direction, either via the lever or
via remote control
•
Solid purple: the screwdriver is running in the de-fix direction, either via the reverse
button, or via remote control
•
Blinking purple: the reverse button is in switch mode and is activated. The
screwdriver is ready to run in de-fix rotation via the main lever.
(4) Reaction arm connections
Fix the reaction arm to one these areas only, and never anywhere else on the screwdriver.
Kolver recommends using a reaction arm for operator comfort, especially for applications
with torques above 5 Nm.
The KDS series screwdriver has two positions designed for connecting to the reaction arm:
1. The naked metal cylinder near the head of the screwdriver
2. The reinforced plastic section at the very top of the screwdriver (not present on the
pistol-shaped version)
Warning: do not connect the reaction arm anywhere other than the above designated areas.
Fixing the reaction arm to the middle of the screwdriver handle will squeeze the
screwdriver shell, causing damage to the internal components, and failing to absorb the
torque reaction safely and reliably.
(5) Hanging hook
To hang the screwdriver somewhere easily accessible in the operator’s workbench.
(6) Female connector
To connect the screwdriver to the K-Ducer control unit

Vers. 050421 7
EXPLODED VIEW KDS-PLxx:

Vers. 050421 8
SPARE PARTS KDS-PLxx:
Pos.
Description
Qty
Code
1
HOOK
1
200060
2
MALE CONNECTOR M16 10 PIN
1
201667
3
PCB FLEX – LED BOARD
1
852537
4
SCREW ZN M3X12 TX10
1
231545
5
LED BOARD KDS/D
1
852535
6
SCREW ZN M3X12 TX10
6
231541
7
LED KDS-XX/D
2
231553
8
BOARD
1
852528
9
SCREW M3X12 ZN TX10
1
231547
10
REVERSE BUTTON KDS
1
231535
11
HOUSING KDS-XX/D
1
231551
HOUSING ESD KDS-XX/D
1
231551/ESD
12
MOTOR KDS-6x
1
231509/L
MOTOR KDS-10x
1
231509/L
MOTOR KDS-15x
1
231509/15L
13
SENSOR
1
231534
14
TRANSDUCER
1
231522/E
15
SCREW TSP M2X4 TX6 ZN
21
231531
16
MOTOR SEAT
1
234505/TD
17
SCREW TSP M2X6 TX6 ZN
8
231527
18
BEARING
1
231533
19
WASHER
1
231532
20
RING
1
200007
21
RING
1
230020/1
22
BALL 2.5MM
1
219817
23
SPRING
1
230021
24
REDUCTION GEARS KDS-6x
1
231510/6D
REDUCTION GEARS KDS-10x
1
231510/10D
REDUCTION GEARS KDS-15x
1
231510/15D
25
HOUSING KDS-XX/D
1
231550
HOUSING ESD KDS-XX/D
1
231550/ESD
26
ENCODER
1
231528
27
ENCODER WIRING
1
231536
28
LEVER SPRING
1
221061
29
LEVER
1
231552
LEVER ESD
1
231552/ESD
30
MAGNET KDS-XX/D
1
231540
31
SCREW M2,2X6 TX6
2
231538
32
WASHER
1
800041
33
GROUND WIRING
1
231546
34
SCREW M2,5X4 TX8 ZN
1
872487
LABEL
1
800199
LABEL ESD
1
800199/ESD

Vers. 050421 9
EXPLODED VIEW KDS-PLxxP:

Vers. 050421 10
SPARE PARTS KDS-PLxxP:
Pos.
Description
Qty
Code
1
HOUSING KDS-XX/P
1
231560
HOUSING KDS-XX/P-ESD
1
231560/ESD
2
PICOBLADE
2
231557
3
MOTOR KDS-6x
1
231509/L
MOTOR KDS-10x
1
231509/L
MOTOR KDS-15x
1
231509/15L
4
HOOK
1
200060
5
CONNECTOR COVER KDS-XX/P
1
231562
CONNECTOR COVER KDS-XX/P-ESD
1
231562/ESD
6
WHITE LED BOARD KDSXX/P
1
852538
7
ENCODER
1
231528
8
ENCODER WIRING (KDS-PLxxP)
1
231536/L
9
REVERSE SWITCH + LED KDS-PLxxP
1
231535/P
10
SENSOR
1
231534
11
HOUSING KDS-XX/P
1
231561
HOUSING KDS-XX/P-ESD
1
231561/ESD
12
SCREW ZN M3X10 TX10
7
231539
13
SCREW M3X12 TESTA ZN TX10
2
231547
14
WASHER M3
2
800041
15
GROUND WIRING KDS-P
1
231546/P
GROUND WIRING KDS-PU
1
231546/PU
16
SCREW M2,5X6 TX8 ZN TX8
1
872487
17
MALE CONNECTOR M16 10 PIN KDS-
PLxxP
1
201667/P
MALE CONNECTOR M16 10 PIN KDS-
PLxxPU
1
201667/PU
18
BOARD KDS-P
1
852528/P
19
MAGNET
1
231540/P
20
SPRING LEVER
1
221061
21
LEVER KDS-XX/P
1
231563
LEVER KDS-XX/P-ESD
1
231563/ESD
22
TRANSDUCER
1
231522/E
23
REDUCTION GEARS KDS-6x
1
231510/6D
REDUCTION GEARS KDS-10x
1
231510/10D
REDUCTION GEARS KDS-15x
1
231510/15D
24
SCREW TSP M2X4 TX6 ZN
18
231531
25
RING
1
200007
26
RING
1
230020/1
27
SPRING
1
230021
28
MOTOR SEAT KDS-PLxxP
1
234505/TP
29
SCREW TSP M2X8 TX6 ZN
8
231554
30
BEARING
1
231533
31
WASHER
1
231532
32
BALL 2.5MM
1
219817
33
SCREW TSP M3X5 TX10 ZN
2
801003
LABEL
1
800199
LABEL ESD
1
800199/ESD

Vers. 050421 11
EXPLODED VIEW KDS-PLxxCA:

Vers. 050421 12
SPARE PARTS KDS-PLxxCA:
Pos.
Description
Qty
Code
1
MOTOR SEAT
1
234505/TCA
2
SCREW TSP M2X6 TX6 ZN
8
231527
3
BEARING
1
231533
4
WASHER
1
231532
5
RING
1
230020/1
6
RING
1
200007
7
BALL 2.5MM
1
219817
8
SPRING
1
230021
9
REDUCTION GEARS KDS-6x
1
231510/6D
REDUCTION GEARS KDS-10x
1
231510/10D
REDUCTION GEARS KDS-15x
1
231510/15D
10
TRANSDUCER
1
231522/E
11
MOTOR KDS-6x
231509/L
MOTOR KDS-10x
1
231509/L
MOTOR KDS-15x
1
231509/15L
12
SENSOR
1
231534
13
SCREW TSP M2X4 TX6 ZN
20
231531
14
ENCODER
1
231528
15
BOARD
1
852528
16
MALE CONNECTOR M16 10 PIN
1
201667
17
ENCODER WIRING
1
231536
18
SCREW M3X10 ZN TX10
2
231530
19
WASHER
1
800041
20
SCREW M3X5 TX10 ZN
1
872444
21
BOARD SUPPORT
1
231523
22
PCB FLEX LED
1
852531
23
SCREW M2,5X8 TX8 ZN
4
872478
24
COVER KDS-XXCA
1
231526
25
LED RING KDS-XXCA
1
231537
26
SCREW TSP M3X5 TX10 ZN
9
801003
27
ALUMINIUM BODY KDS-XXCA
1
231525
28
ALUMINIUM BODY (BOARD SUPPORT)
1
231524

Vers. 050421 13
EXPLODED VIEW KDS-MT1.5:

Vers. 050421 14
SPARE PARTS KDS-MT1.5:
Pos.
Description
Qty
Code
1
HOOK
1
200060
2
MALE CONNECTOR M16 10 PIN
1
201667
3
PCB FLEX – LED BOARD
1
852537
4
SCREW ZN M3X12 TX10
1
231545
5
LED BOARD KDS/D
1
852535
6
SCREW ZN M3X12 TX10
6
231541
7
LED KDS-XX/D
2
231553
8
BOARD
1
852528
9
SCREW M3X12 ZN TX10
1
231547
10
REVERSE BUTTON KDS
1
231535
11
HOUSING KDS-XX/D
1
231551
HOUSING ESD KDS-XX/D
1
231551/ESD
12
MOTOR KDS-MT1.5
1
231509/2L
13
SENSOR
1
231534
14
TRANSDUCER
1
210050/T
15
REDUCTION GEARS KDS-MT1.5
1
250040/TMT
16
SCREW TSP M2X4 TX6 ZN
3
231531
17
MOTOR SEAT
1
234504/TD
18
BEARING
1
231533
19
RING
1
230020/1
20
RING
1
200007
21
SPRING
1
200009
22
BALL 2 MM
1
200011
23
HOUSING KDS-XX/D
1
231550
HOUSING ESD KDS-XX/D
1
231550/ESD
24
ENCODER
1
231528
25
LEVER SPRING
1
221061
26
LEVER
1
231552
LEVER ESD
1
231552/ESD
27
MAGNET KDS-XX/D
1
231540
28
ENCODER WIRING
1
231536
29
SCREW 2,2X6 TX6
1
231538
30
ENCODER WIRING
1
231546
31
SCREW M2,5X4 TX8
1
872487
32
WASHER
2
800041
LABEL
1
800199
LABEL ESD
1
800199/ESD

Vers. 050421 15
EXPLODED VIEW KDS-MT1.5P:

Vers. 050421 16
SPARE PARTS KDS-MT1.5P:
Pos.
Description
Qty
Code
1
HOUSING KDS-XX/P
1
231560
HOUSING KDS-XX/P-ESD
1
231560/ESD
2
BALL 2 MM
2
200011
3
PICOBLADE
2
231557
4
MOTOR KDS-MT1.5
1
231509/2L
5
HOOK
1
200060
6
CONNECTOR COVER KDS-XX/P
1
231562
CONNECTOR COVER KDS-XX/P-ESD
1
231562/ESD
7
WHITE LED BOARD KDSXX/P
1
852538
8
ENCODER
1
231528
9
ENCODER WIRING (KDS-PLxxP)
1
231536/L
10
REVERSE SWITCH + LED KDS-PLxxP
1
231535/P
11
SENSOR
1
231534
12
HOUSING KDS-XX/P
1
231561
HOUSING KDS-XX/P-ESD
1
231561/ESD
13
SCREW ZN M3X10 TX10
7
231539
14
SCREW M3X12 TESTA ZN TX10
2
231547
15
WASHER M3
3
800041
16
GROUND WIRING KDS-P
1
231546/P
GROUND WIRING KDS-PU
1
231546/PU
17
SCREW M2,5X6 TX8 ZN TX8
1
872487
18
MALE CONNECTOR M16 10 PIN KDS-
PLxxP
1
201667/P
MALE CONNECTOR M16 10 PIN KDS-
PLxxPU
1
201667/PU
19
BOARD KDS-P
1
852528/P
20
MAGNET
1
231540/P
21
TRANSDUCER
1
210050/T
22
SPRING LEVER
1
221061
23
LEVER KDS-XX/P
1
231563
LEVER KDS-XX/P-ESD
1
231563/ESD
24
REDUCTION GEARS KDS-MT1.5
1
250040/TMT
25
RING
1
200007
26
RING
1
230020/1
27
SPRING
1
230021
28
MOTOR SEAT KDS-MT1.5
1
234505/TPM
T
29
SCREW TSP M2X8 TX6 ZN
8
231554
30
BEARING
1
231533
31
SCREW M3X5 TX10 ZN
2
801003
LABEL
1
800199
LABEL ESD
1
800199/ESD

Vers. 050421 17
EXPLODED VIEW KDS-MT1.5CA:
SPARE PARTS KDS-MT1.5CA:
Pos.
Description
Qty
Code
1
MOTOR SEAT
1
234505/TCA
MT
2
SCREW TSP M2X6 TX6 ZN
8
231527
3
RING
1
200007
4
RING
1
230020/1
5
SPRING
1
230021
6
BEARING
1
231533
7
BALL 2 MM
1
200011
8
REDUCTION GEARS KDS-MT1.5
1
250040/TMT
9
TRANSDUCER
1
210050/T
10
MOTOR KDS-MT1.5
1
231509/2L
REDUCTION GEARS KDS-15x
1
231510/15D
10
TRANSDUCER
1
231522/E
11
ENCODER
1
231528
12
ENCODER WIRING
1
231536
13
BOARD
1
852528
14
MALE CONNECTOR M16 10 PIN
1
201667
15
PCB FLEX LED
1
852531
16
LED RING KDS-XXCA
1
231537
17
BOARD SUPPORT
1
231523
18
SCREW M2,5X8 TX8 ZN
4
872478
19
SENSOR
1
231534
20
WASHER
2
800041
21
SCREW M3X10 ZN TX10
2
231530
22
SCREW M3X5 TX10 ZN
9
801003
23
ALUMINIUM BODY
1
231525/MT
24
SCREW M3X5 TX10 ZN
5
801003
25
ALUMINIUM BODY (BOARD SUPPORT)
1
231524/MT
26
COVER
1
231526
LABEL
1
800199

Vers. 050421 18
GUARANTEE
This KOLVER product is guaranteed against defective workmanship or materials, for a
maximum period of 12 months following the date of purchase from KOLVER, provided
that its usage is limited to single shift operation throughout that period. If the usage rate
exceeds of single shift operation, the guarantee period shall be reduced on a prorata basis.
If, during the guarantee period, the product appears to be defective in workmanship or
materials, it should be returned to KOLVER or its distributors, transport prepaied, together
with a short description of the alleged defect. KOLVER shall, at its sole discretion, arrange
to repair or replace free of charge such items.
This guarantee does not cover repair or replacement required as a consequence of products
which have been abused, misused or modified, or which have been repaired using not
original KOLVER spare parts or by not authorized service personnel.
KOLVER accepts no claim for labour or other expenditure made upon defective products.
Any direct, incidental or consequential damages whatsoever arising from any defect are
expressly excluded.
This guarantee replaces all other guarantees, or conditions, expressed or implied, regarding
the quality, the marketability or the fitness for any particular purpose.
No one, whether an agent, servant or employee of KOLVER, is authorized to add to or
modify the terms of this limited guarantee in any way. However it’s possible to extend the
warranty with an extra cost. Further information at kolv[email protected].