Kopron KDR-CR Quick setup guide

RAISED DOCK SHELTER
LOGISTIC SOLUTIONS
ASSEMBLY, USE AND
MAINTENANCE MANUAL
OD. KDR-CR

Assembly, use and maintenance manual 3
INTRODUCTION
UNIT I DESCRIPTIONS
UNIT II IDENTIFICATION AND CONTROL
OF THE MATERIAL
UNIT III VERIFICATION OF THE MASONRY WORK
UNIT IV INSTRUCTIONS
UNIT V ENVIRONMENT POLLUTION
UNIT VI SPARE PARTS
UNIT VII SERVICE / GUARANTEE
GENERAL INDEX
gb
KOPRON
K
OP
R
ON
K
OP
R
ON
K
OP
R
ON
gb
KOPRON
KOPRON
KOPRON
KOPRON

Assembly, use and maintenance manual 4
INTRODUCTION
UNIT I - DE CRIPTION
CHAP. 1
1.1 DE CRIPTION OF RAI ED DOCK HELTER
1.2 IMPROPER U E
1.3 IDENTIFICATION PLATE
CHAP. 2
2.1 DIMEN IONAL DATA
UNIT II - IDENTIFICATION AND CONTROL OF THE MATERIAL
CHAP. 1
1.1 PREAMBLE
1.2 IDENTIFICATION AND CONTROL OF THE MATERIAL
UNIT III - VERIFICATION OF THE MA ONRY WORK
CHAP. 1
1.1 VERIFICATION OF THE MA ONRY WORK
UNIT IV - IN TRUCTION
CHAP. 1- TRAN PORT IN TRUCTION
1.1 GENERAL INDICATION
1.2 HANDLING IN TRUCTION
CHAP. 2 – IN TALLATION
2.1 BEFORE TARTING
2.2 DOCK HELTER A EMBLY
2.2.1 NOTE REGARDING U E OF THE DOWEL
2.3 LI T OF TOOL AND EQUIPMENT
2.4 REMOVING EXCEEDING MATERIAL
2.5 ENVIRONMENT CONDITION
CHAP. 3 - U E
3.1 RI K AND PROTECTION
3.2 FIRE PREVENTION
CHAP. 4 - ANOMALIE , MAINTENANCE AND REPAIR
4 1 PREVENTIVE MAINTENANCE AND PLANNED IN PECTION
4.2 NOTE ON THE EQUIPMENT TO BE U ED
CHAP. 5 - IN TRUCTION ON AFETY
5.1 OTHER RI K
5.2 MAINTENANCE IN TRUCTION
UNIT V - ENVIRONMENT POLLUTION
CHAP. 1 -
1.1 DI PO AL AND DI MANTELLING
UNIT VI - PARE PART
CHAP. 1 –
1.1 PARE PART
UNIT VII – ERVICE/ GARANTEE
CHAP. 1
1.1 PROCEDURE TO REQUE T A I TANCE
1.2 TERM AND CONDITION FOR INTERVENTION UNDER GUARANTEE
All drawings and technical characteristics may be subject to changes at any time,
should this occur we shall provide to update the manual as soon as possible.
Kopron .p.A.
page 5
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SUMMARY

Assembly, use and maintenance manual 5
This manual is a guide for installers, users and maintenance personnel as well as
being useful for preventing accidents during life cycle of the equipment from instal-
lation to dismantling.
In case instructions are not clear or should particular problems arise and are not men-
tioned herein, please apply to our service department. Do not take personal initiati-
ves for interventions if instructions are not fully understood.
Buyer and personnel involved in installation should read this manual before using the
equipment. We would suggest to keep a copy of this manual handy in a place where
it can be easily consulted.
Assembly and installation must be carried out by qualified personnel adequately
equipped to operate in absolute safety condition. A dedicated chapter on risks will
face the matter in detail.
Preventive maintenance for solving anomalies must be programmed according to
regulations which require only specialized personnel to carry out interventions.
To have another copy of the manual you may contact our service department at the
following address:
.p.A.
via Primo Maggio s.n.
20064 Gorgonzola – Milan - Italy
'02 – 921 52. 1
KOPRON .p.A. have the right to update or improve the manual without affecting the
validity of this version.
Some important points have been highlighted by using symbols explained on next
page.
INTRODUCTION

Assembly, use and maintenance manual 6
SYMBOLS
DANGER – NOTICE
This sign indicates serious danger which must not be underestimated in order not to
risk people’s health and safety.
CAUTION
This sign indicates the requirement to be careful on how to move and act in order
not to risk people’s health and safety and cause economical damages.
IMPORTANT
This sign indicates technical information and important regulations to pay attention
to.
ECOLOGY
Remarks regarding ecology
PROHIBITION
If instructions contained in this manual are not strictly followed and original spare
parts are not used, or in case ordinary maintenance or non authorized interven-
tions are carried out Buyer will take his own responsabilties and guarantee will no
longer be valid.
Kopron .p.A.
INTRODUCTION
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Assembly, use and maintenance manual 7
CHAPTER 1
DESCRIPTIONS
1.1 DESCRIPTION RAISED DOCK SHELTER
Raised dock shelters model KDR-C/R are particularly suitable for limiting tempera-
ture variation between inside and outside of the building during loading/unloading
operations.
The central bumper of KDR-C/R dock shelters can be adjusted in height in order to
adhere to the truck positioned on the loading bay.
Their use allows energy saving when either heating or airconditioning is functioning
inside the building. This model in particular has a hot-galvanized steel structure car-
rying flexible bumpers which can resist against front impacts of a truck.
The vehicle by leaning and pressing against the bumper creates thermal insulation.
Bumpers are made of polyurethane foam, minimum density 30 kg/m3, and the cover
sheet consists of a PVC fabric, weighing 800 gr/m2.
Side bumpers are equipped with wear an tear resistant inserts welded to the cover.
Dock shelters prevent the building structure to receive the thrust from the truck
impact.
The fabric of the bumpers is in tear resistant,Class 2 self-extinguishing PVC.
1.2 IMPROPER USE
The raised dock shelters have been specifically designed with the aim to create a
division between the outside of a building and the inside, by adhering to the truck
during loading/unloading operations. They cannot have a different application.
In case Buyers need to use them differently they must inform Kopron S.p.A. who in
case of authorization will suggest how to handle the product in the best way.
Improper use, and ignoring the instructions contained in this manual will imply
Buyer to take his own responsabilities and guarantee will no longer be valid.
UNIT I DESCRIPTIONS
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Assembly, use and maintenance manual 8
1.3 IDENTIFICATION PLATE
A permanent identification plate is applied on the right flap as shown in the drawing.
The data on identification plate must always be kept clean and legible.
Should it be ruined and become no longer legibile it must be replaced.
In the request you must mention the model, year of manufacturing and serial num-
ber, data which can be easily found in the documents delivered along with the dock
shelter.
UNIT I DESCRIPTIONS
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Assembly, use and maintenance manual 9
CHAPTER 2
TECHNICAL DATA
2.1 DIMENSIONAL DATA
KDR-C/R dock shelters have the possibility to adjust the height of the central bum-
per in order to adhere to the truck which is positioned on the loading bay.
The max height the bumper can reach from ground is of 4200 mm.
From this maximum height the dock shelter can lower the central bumper by 800
mm. This manual operation is facilitated when the bumper is balanced by means of
balance weights.
There are no fixed positions for the central bumper which can be positioned at any
height within the 800 mm.
UNIT I ISTRUCTIONS

Assembly, use and maintenance manual 10
CHAPTER 2
IDENTIFICATION AND CONTROL OF THE MATERIAL
1.1 PREAMBLE
Each shipment of dock shelters is made of one or more packages, in case of multi-
ple orders, already placed on pallets. Max size for each package is mm 1.100 x 3.600
x height 1.300. Each package can reach max 800 kgs.
Material contained in the packages is wrapped in plastic sheets.
All packages have a label carrying the order number.
In case of supply and delivery of more than one dock shelter it could happen to have
the coverings all in one package. uts, bolts and elastic strings can also be packed
all together in one package.
To verify the completeness of the supply we suggest to check all the packages.
If packages are to be stored, the warehouse must be sheltered and dry. Packages
must not be placed one on top of the other in order to avoid damages. Take care not
to damage the PVC fabric when cutting the plastic wrappings.
1.2 IDENTIFICATION AND CONTROL OF THE MATERIAL
Transport documents accompanying the delivery of the dock shelter also include a
packing list detailing the number of bolts, drilling screws necessary for assembly plus
dowels to fix the dock to the wall.
Upon receipt the material must go through inspection with the aid of the packing list
to verify completeness. In case of damages or missing items, written claim must be
made within seven days from delivery and sent through registered mail to Kopron
S.p.A. See drawing enclosed to better identify the details listed in the packing list.
IDENTIFICATION AND CONTROL OF THE MATERIAL
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Assembly, use and maintenance manual 11
LIST OF COMPONENTS
IDENTIFICATION AND CONTROL OF THE MATERIAL
Top bumper
Left bumper
Right bumper
Metal rope Ø 4 mm
Balance weight
Eyebolt
Winch
ylon flat profiles
Angle steel 50x50x2
PVC sheet cover
Winch support
Clamp screws for metal rope
Metal rope thimble Ø 4 mm
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