Kozy-World 20-6030 User manual
Kozy-W
orld
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20-6030 BLOWER
ACCESSORY INSTALLATION
INSTRUCTIONS
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WARNING: ELECTRICAL GROUNDING INSTRUCTIONS
This
appliance is equipped with a
three-prong (grounding)
plug for
your
protection
against shock hazard and should be plugged
directly
into
a
properly grounded three-prong receptacle.
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Questions
about
installation, operation,
or
troubleshooting?
Before returning to your retailer, call KOZY WORLD at 1-800-
776-9425.
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200071-01A
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PACKAGE CONTENTS
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A
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B
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C
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D
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E
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Parts included with this kit
Item Part No.
Description
Qty
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A
XB001-01
Power Cord
1
B
XB002-01Q
Blower
1
C
XB003-01
Temperature Sensor
1
D
XB004-01Q
Connect Wire
1
E
PF06-0400-A
Rocker Switch
1
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Hardwa r
e
Item Part No.
Description
Qty
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AA
GB/T 845-4.2*9.5F
M4.2x9.5 Screw
6
BB
VL057-01
Cable Tie
6
CC
GB/T 845-4.2*9.5
M4.2x9.5 Screw
4
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AA
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BB CC
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If any of these pieces are missing or damaged, contact the dealer where you purchased this
kit or World Marketing of America at 1-800-776-9425 for referral information.
200071-01A
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SAFET
Y
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IMPORTANT: Read all
instruc
-
tions and
warnings carefu
ll
y
before
starting
installation.
Fail
-
ure to follow these
instructions
may result in a
possible electric
shock, fire hazard and will
void
the
warranty
.
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• Read all instructions before using this ap-
pliance.
• If possible always unplug this appliance
when not in use.
• Do not operate any heater with a damaged
cord or plug or after the appliance malfunc-
tions, has been dropped or damaged in any
manner.
• Any repairs to this appliance should be
carried out by a qualified service person.
• Under no circumstances should this ap-
pliance be modified. Parts having to be
removed for servicing must be replaced
prior to operating this appliance again.
• Do not use outdoors.
• Never locate this appliance where it may
fall into a bathtub or other water container.
• Do not run cord under carpeting. Do not
cover cord with throw rugs, runners or the
like. Arrange cord away from traffic areas
and where it will not be tripped over.
• To disconnect this appliance, turn controls
to the off position, then remove plug from
outlet.
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• Connect to properly grounded outlets only.
• This appliance, when installed must be
electrically grounded in accordance with
local codes, with the current CSA C22.1
Canadian Electrical Codes or for USA
installations, follow local codes and the
National Electric Code, ANSI/NFPA No. 70.
• Do not insert or allow foreign objects to
enter any ventilation or exhaust opening
as this may cause an electric shock, fire
or damage the appliance.
• To prevent possible fire, do not block air
intakes or exhaust in any manner.
• Use this appliance only as described in this
manual. Any other use not recommended
by the manufacturer may cause fire, electric
shock or injury to persons.
• Avoid the use of an extension cord because
of the risk of overheating the cord and the
risk of fire. Extension cords are for tempo-
rary use only. If an extension cord must be
used, it must be UL/CSA certified, rated
at 10A (1250W), 125V maximum with 16
AWG minimum and constructed of two
current carrying conductors with ground. A
heavy duty extension cord with the shortest
length possible for the connection is recom-
mended and must not be longer than 50 ft.
(15.2 m). Do not coil or cover the extension
cord.
PREPARATIO
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Tools Required
• Phillips Screwdriver
• Wire Cutter
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GFD2545, see page 4.
GSD3033, GFD4360 and GSD4400, see page 8
BLOWER INSTALLATION - GFD2545
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Protection Tab
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Install
Blower
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Top Cover
Install Power
Cord and
Grounding
Terminal
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Install Temperature
Sensor to Back of
Firebox after
Removing Top Cover
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Install
Rocker
Switch
INSTALLATION -
GFD2545
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WARNING: Before
installing
the blower, be certain to turn
off
the unit, and allow time for
unit
to cool
down.
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1. Unscrew and remove top cover of the
fireplace (see Figure 1).
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Figure 1 - Remove Fireplace Top
Cover
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2. Attach the power cord to the fireplace top
cover with 3) M4.2X8 screws (AA) (see
Figure 2).
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4. Attach the grounding terminal to top cover
with 1) M4.2X8 screw (AA). Refer to wiring
diagram, page 15. Be sure to insert the
gasket between the protection tab and
the grounding terminal (see Figure 4).
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AA
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Grounding
Terminal
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Gasket
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Protection Tab
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Figure 4 -
Installing Grounding T
erminal
to Top
Cover
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5. Insert the blower connector (male port)
into the female port on the wire connector.
This protects the jacket in the fireplace
(see Figure 5).
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Male Port
AA
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Female
Port
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Figure 2 -
Installing
Power
Cord
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3. Attach the blower assembly to the top
cover with 4) M4.2X8 screws (CC) (see
Figure 3).
Figure 5 -
Connecting
Blower Wire
to
Wire
Connector
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CC
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Figure 3 -
Attaching
Blower to Top
Cover
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INSTALLATION -
GFD2545
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6. Insert the female port, which is on the
white power supply wire (marked with P1),
into the corresponding male port (marked
with P1), (see Figure 6).
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9. Attach temperature sensor to the back of
the firebox with 2) M4.2X8 screws (AA)
(see Figure 9).
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Temperature
Sensor
AA
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Figure 6 -
Connecting
P1 W
ires
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7. Insert the male port, which is on the black
power supply wire (marked with P2), into
the corresponding female port (marked
with P2), (see Figure 7).
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Figure 9 -
Installing
Temperature
Sensor
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10. Insert the wires marked with AUTO, OFF
and MAN into wire slot in the right corner.
Feed them as close to the bottom of the
firebox as possible (see Figure 10).
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Figure 7 -
Connecting
P2 W
ires
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8. Bundle the wiring with the cable tie (BB).
Attach cable tie to the top panel through
the hole as shown in Figure 8. This is to
avoid any heat damage to the insulation
board.
Install End of Cable
Tie Through Hole
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BB
MAN
OFF
AUTO
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Figure 10 - Feeding Wire
Harness
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11. Connect two black and yellow wires (fe-
male ports) marked T1 and T2 with the
two male ports on the temperature sensor
(see Figure 11).
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Temperature
Sensor
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Figure 8 - Securing Blower W
ires
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Figure 11 - Temperature Sensor W
ires
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INSTALLATION -
GFD2545
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12. Remove 2 screws securing grill to
stove
front. Carefully set grill aside (see
Fig-
ure
12).
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16. Connect the AUTO, OFF, MAN wires to
the three corresponding male tabs on the
rocker switch (see Figure 15).
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Rocker Switch
AUT
O
OFF (O)
MAN
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Figure 12 - Removing Grill from
Fireplace
13. Remove logs and carefully set aside. Note
log placement before removing.
14. Remove 2 screws securing control panel.
Pull the control panel out without discon-
necting the ignitor wire (see Figure 13).
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Figure 13 - Removing Screws
from
Control
Panel
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15. Feed the AUTO, OFF, MAN connectors
through the rocker switch hole on the left
side of the control panel (see Figure 14).
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Figure 14 -
Inserting
Rocker Switch W
ires
Figure 15 -
Connecting
Wires to
Rocker
Switch
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17. Push the rocker switch into the control
panel (see Figure 16).
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Figure 16 -
Installing
Rocker
Switch
18. Reattach the control panel with two screws
removed in step 14 (see Figure 13).
19. Reinstall logs according to original layout.
Refer to owner's manual for log place-
ment.
20. Install grill with 2 screws removed previ-
ously (see Figure 12).
21. Replace top cover (see Figure 1, page 5).
22. Push the protection tab to embed it into
the surface of the top cover (see Figure
17).
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Figure 17 -
Protection
Tab on Top
Cover
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INSTALLATIO
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GSD303
3
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Install Blower Install Temperature
Sensor Install Wiring and
Grounding Terminal
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Install Rocker Switch
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GSD4400 !
Install Temperature
Sensor
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Install Install
Blower Wiring and
Grounding
Terminal
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Install Rocker Switch Install Rocker Switch
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GFD4360
Install Blower
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Install Temperature
Sensor
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Install
Wiring and
Grounding
Terminal
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Install
Rocker
Switch
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INSTALLATIO
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INSTALLATION - GSD3033, GSD4400 AND
GFD4360
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WARNING: Before
installing
the blower, be certain to turn
off
the unit, and allow time for
unit
to cool
down.
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1. Remove screws securing blower access
panel to back of stove (see Figure 18).
Place screws in a safe location.
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4. Attach the temperature sensor to the back
of the firebox with 2) M4.2X8 screws (AA)
(see Figure 21).
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Temperature
Sensor
AA
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Figure 18 - Removing Blower Access
Panel
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2. Attach blower to the inside of the blower
access panel with 4) M4.2X8 screws (CC)
(see Figure 19).
Figure 21 -
Attaching T
emperature
Sensor to
Firebox
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5. Insert wires marked with AUTO, OFF and
MAN into wire slot in the right corner of
the stove body. Feed the wires down and
as close to the bottom of the stove as
possible (see Figure 22).
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CC
Blower
Figure 19 -
Attaching
Blower to
Blower
Access
Panel
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3. Attach the power cord to the outside of
the blower access panel with 3) M4.2X8
screws (AA) (see Figure 20).
Power Cord
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AA
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Figure 20 -
Attaching
Power Cord
to
Blower Access
Panel
PCSD25RT Only
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Figure 22 - Feeding Wire
Harness
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INSTALLATION - GSD3033, GSD4400 AND
GFD4360
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6. Connect two black and yellow wires (fe-
male ports) marked T1 and T2 with the
two male ports on the temperature sensor
(see Figure 23).
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9. Insert the blower connector (male port)
into the female port on the wire connector.
This protects the jacket in the fireplace
(see Figure 26).
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Male Port
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Temperature
Sensor
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Figure 23 - Temperature Sensor W
ires
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7. Insert the female port, which is on the
white power supply wire (marked with P1),
into the corresponding male port (marked
with P1) (see Figure 24).
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Female
Port
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Figure 26 -
Connecting
Blower Wire
to
Wire
Connector
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10. Attach the grounding terminal to the tab
on the right side of the blower access hole
with 1) M4.2X8 screw (AA) (see Figure
27).
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Figure 24 -
Connecting
P1 W
ires
AA Grounding
Tab
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8. Insert the male port, which is on the black
power supply wire (marked with P2), into
the corresponding female port (marked
with P2) (see Figure 25).
Figure 27 - Attach
Grounding W
ire
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11. Push grounding tab inwards (approxi-
mately 60 degrees) (see Figure 28).
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Grounding
Tab
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Figure 25 -
Connecting
P2 W
ires
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Figure 28 -
Adjusting Grounding T
ab
INSTALLATION - GSD3033, GSD4400 AND
GFD4360
200071-01A
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11
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PCSD25RT
Shown
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12. Bundle the wiring with the cable tie (see
Figure 29). Attach cable tie to the stove
through the hole as shown in Figure 29.
This is to avoid any heat damage. Actual
heater may vary from illustration. The hole
will be to the right of the blower access
opening.
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15. GSD3033 Remove screws securing front
log bracket and control panel (see Figure
31a).
GSD4400 Remove screws securing con-
trol panel (see Figure 31b).
GFD4360 Remove screws securing con-
trol panel (see Figure 31c).
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Cable Tie
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Fixed
Hole
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GSD4400 Shown
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Figure 29 - Securing Blower W
ires
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13. GSD3033 Remove 2 screws securing grill
to stove front. Carefully set grill aside (see
Figure 30).
GSD4400 Rotate handle and open the
door.
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Figure 31a - GSD3033 Log Bracket
and
Control
Panel
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BD23
Series
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Figure 31b - GSD4400 Control
Panel
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Figure 30 - GSD3033 Removing
Grill
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14. Remove logs and carefully set aside. Note
log placement before removing.
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Figure 31c - GFD4360 Control
Panel
INSTALLATION - GSD3033, GSD4400 AND
GFD4360
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16. Feed the AUTO, OFF, MAN connectors
through the rocker switch hole on the left
side of the control panel (see Figure 33).
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Figure 32 -
Inserting
Rocker
Switch
Wires (Hole
Location
Varies by
Model)
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17. Connect the AUTO, OFF, MAN wires to
the three corresponding male tabs on the
rocker switch (see Figure 33).
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AUT
O
OFF (O)
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18. Push the rocker switch into the control
panel (see Figure 34).
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Figure 34 -
Installing
Rocker
Switch
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20. Reattach the control panel and log bracket
(if applicable) with screws removed in step
15 (see Figure 31, page 11).
21. Reinstall logs according to original layout.
Refer to owner's manual for log place-
ment.
22. GSD3033 Replace grill with 2 screws re-
moved previously (see Figure 30, page 11).
For other models, close stove door.
23. Check all wires, then replace blower ac-
cess panel (see Figure 18, page 9).
Rocker Switch
MAN
Figure 33 -
Connecting
Wires to
Rocker
Switch
ELECTRICAL
CONNECTION
200071-01A
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A 15 amp, 120 Volt, 60 Hz circuit with a
properly grounded outlet is required. The
fireplace should be on a dedicated circuit.
Other appliances on the same circuit may
cause the circuit breaker to trip, or the fuse to
blow when the heater is in operation. Plan the
installation to avoid the use of an extension
cord. Extension cords are for temporary use
only. If an extension cord must be used, it must
be UL/CSA certified, rated at 10A (1250W),
125V maximum with 16 AWG minimum and
constructed of two current carrying conductors
with ground. A heavy duty extension cord with
the shortest length possible for the connec-
tion is recommended and must not be longer
than 50 ft. (15.2 m). Do not coil or cover the
extension cord.
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WARNING:
Electrical outlet
wiring must comply with
local
building
codes and other
appli
-
cable
regulations
to reduce
the
risk of fire,
electrical
shock
and
injury to
persons.
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WARNING: Do not use
this
fireplace if any part of it has
been
under water.
Immediately
call a
qualified
service
technician to
inspect the fireplace and
rep
l
ace
any part of the
electrical system
which has been under
water
.
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GROUNDING
INSTRUCTIONS
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This heater is for use on 120 volts. The
A
cord has a plug as shown at A. An adapter
as shown at C is available for connecting
three-blade grounding-type plugs to two-slot
receptacles. The green grounding lug ex-
tending from the adapter must be connected
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Cover
of
to a permanent ground such as a properly
grounded outlet box. The adapter should not
be used if a three-slot grounded receptacle
is available.
Grounding
Pin
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C
Adapter
Grounded
B Outlet
Box
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Metal
Screw
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Grounding
Means
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200071-01A
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OPERATIO
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Using rocker switch, turn blower on and
check for operation. Turn on rocker switch to
the desired position. In the MAN position the
blower will remain constantly on. In the
AUT
O
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position the blower will be controlled by the
temperature sensor. To stop the operation turn
rocker switch to the O position.
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CARE AND MAINTENANCE
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Always
d
i
scon
n
ect
the
app
l
ian
ce
from the main power supply
and
allow it to cool before any
servic
-
ing
operation.
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The motors used on the fan heater and flame
blower are pre-lubricated for extended bearing
life and require no further lubrication.
Periodic cleaning/vacuuming of the appliance
around the air intake and exhaust, as well as
the fan heater is recommended. For heavy
or continuous use, periodic cleaning must
be done more frequently. If the heater blows
alternating cold and warm air, check the fan
for free movement and for debris restricting
air flow. If the fan does not move freely, the
unit must be turned off and the fan replaced
immediately in order to prevent further dam-
age to the unit.
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REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts
replaced under warranty.
PARTS UNDER
WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement parts, call
Customer Service toll free at 1-800-776-9425 for referral information.
When calling Customer Service or your dealer, have ready:
• Your name
• Your address
• Model and serial number of your heater
• How heater was malfunctioning
• Type of gas used (Propane/LP or Natural gas/NG)
• Purchase date
• Usually, we will ask you to return the defective part to the factory
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s)
call Customer Service toll free at 1-800-776-9425 for referral information.
When calling Customer Service have ready:
• Model number of your heater
• The replacement part number
200071-01A
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BLACK
ELECTRICAL WIRING DIAGRAM
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Any electrical re-wiring of this appliance must
be done by a qualified electrician. This wiring
must be done in accordance with local codes
and/or in Canada with the current CSA C22.1
Canadian Electrical Code, and for US instal-
lations, the National Electrical Code ANSI/
NFPA NO 70.
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Bushing
Strain
Relief
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WARNING: If
repairing
or
replacing
any
electrical compo
-
nent or wiring, the
original wire
routing,
color coding and
secur
-
ing
locations
must be
follow
ed.
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~120V
60Hz
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Power
Cord
WHITE
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GREEN
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BLACK
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RED
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AUTO OFF
MAN
Rocker Switch
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Temperature Sensor
Blower
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Model
Serial No.
Date Purchased
Keep receipt for warranty verification.
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Kozy-W
orld
®
World Marketing of America, Inc.
PO Box 192, Rt. 22 West
MillCreek, PA 17060
www.worldmkting.com
(800) 776-9425
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200071-01
Rev. A
06/13
Table of contents
