Kozy-World KGH 301 Quick start guide

OWNER’S OPERATION AND INSTALLATION MANUAL
BLUE FLAME VENT-FREE
NATURAL GAS
GARAGE HEATER
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury, or loss of life.
WARNING: This is an unvented gas-fired
heater. It uses air (oxygen) from the room
in which it is installed. Provisions for
adequate combustion and ventilation air must
be provided. Refer to Air For Combus-
tion and Ventilation section on page 4 of this
manual.
WARNING: Improper installation,
adjustment, alteration, service or mainte-
nance can cause injury or property damage.
Refer to this manual for correct installation and
operational procedures. For assistance or
additional information consult a qualified
installer, service agency, or gas supplier.
This appliance may be installed in an aftermar-
ket* permanently located, manufactured
(mobile) home, where not prohibited by local
codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This
appliance is not convertible for use with other
gases.
*Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer.
Do not store, or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
l Do not try to light any appliance.
l Do not touch any electrical switch; do not
use any phone in your building.
l Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
l If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a
qualified installer, service agency or gas
supplier.
Table of Contents
Important Safety Information.................................2
Product Features.....................................................3
Proper Ventilation & Fresh Air.................................4
.
Installation................................................................6
Operating Your Heater............................................11
Cleaning & Maintenance........................................12
Trouble Shooting....................................................13
Specifications..........................................................16
Parts List...................................................................18
World Marketing of America, Inc.
P.O. Box 192, Rt. 22 West
Mill Creek, PA 17060
KOZY WORLD PHONE NUMBER: [phone]
http://www.worldmkting.com
Kozy-World
KGH 301
Save this manual for future reference.

2
IMPORTANT
SAFETY INFORMATION Keep the appliance area clear
and free from combustible
materials, gasoline, and other
flammable vapors and liquids.
1. This appliance is only for use
with the type of gas indicated
on the rating plate. This
appliance is not convertible for
use with other gases.
2. If you smell gas
lShut off gas supply.
lDo not try to light any appliance.
lDo not touch any electrical switch;
do not use any phone in your
building.
lImmediately call your gas sup
plier from a neighbor’s phone.
Follow the gas supplier’s
instructions.
lIf you cannot reach your gas
supplier, call the fire
department.
3. This heater shall not be
installed in a bedroom or
bathroom, or the place which
the strong wind would shut
down the appliance.
4. This heater needs fresh,
outside air ventilation to run
properly. This heater has an
Oxygen Depletion Sensor
(ODS) safety shutoff system.
The ODS shuts down the
heater if not enough fresh air
is available. See
Fresh Air For
Combustion And Ventilation
pages 4 and 5.
5. Keep all air openings in the front
and bottom of heater clear
and free of debris. This will
insure enough air for proper
combustion.
6. If heater shuts off. Do not
relight until you provide fresh,
outside air. If heater keeps
shutting off, have it serviced.
7. Do not run heater
lwhere flammable liquids or va
pors are used or stored
lunder dusty conditions
WARNINGS
IMPORTANT: Read this
owner’s manual carefully and
completely before trying to
assemble, operate, or service
this heater. Improper use of
this heater can cause serious
injury or death from burns,
fire, explosion, electrical
shock, and carbon monoxide
poisoning.
Do not place clothing or other
flammable material on or near
the appliance. Never place any
objects on the heater.
Due to high temperatures, heater
should be kept out of
traffic and away from furniture
and draperies.
Surface of heater becomes
very hot when running heater.
Keep children and adults away
from hot surface to avoid burns
or clothing ignition. Heater will
remain hot for a time after shut
down. Allow surface to cool
before touching.
Carefully supervise young
children when they are in the
same room with heater.
Make sure grill guard is in
place before running heater.
8. Turn heater off ,Before using
furniture polish, wax, carpet
cleaner, or similar products. If
heated, the vapors from these
products may create a white
powder residue within burner
box or on adjacent walls or
furniture.
9. Do not use heater if any part
has been under water.
Immediately call a qualified
service technician to inspect
the room heater and to
replace any part of the control
system and any gas control
which has been under water.
10. Turn off heater and let cool
before servicing. Only a
qualified service person should
service and repair heater.
11. Operating heater above elevations
of 4,500 feet could cause pilot
outage.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide
poisoning resemble the flu with
headaches, dizziness, or nausea.
If you have these signs, the heater
may not be working properly. Get
fresh air at once! Have heater
serviced. Some people are more
affected by carbon monoxide than
others. These include pregnant
women, persons with heart or lung
disease or anemia, those under the
influence of alcohol, and those
at high altitudes.
Natural Gas: Natural gas isodorless.
An odor-making agent is added to
natural gas. The odor helps you de-
tect a natural gas leak . However,
the odor added to natural gas can
fade. Natural gas may be present
even though no odor exists.
WARNING: Do not use any
accessory not approved for
use with this heater.
WARNING: Any change to
this heater or its controls can
be dangerous.
Make certain you read and under-
stand all warnings. Keep this manual
for reference. It is your guide to safe
and proper operation of this heater.

3
PRODUCT FEATURES
SAFETY DEVICE
A standard requirement for all vent-free room
heaters. This heater has a pilot with an Oxygen
Depletion Sensor(ODS) safety shutoff system.
The ODS/pilot shuts off the heater if there is
not enough fresh air.
PIEZO IGNITION SYSTEM
This heater is equipped with a piezo ignitor.
This system requires no matches, batteries, or
other sources to light heater.
LOCAL CODES
Install and use heater with care. Follow all local
codes. In the absence of local codes, use the
latest edition of
National Fuel Gas code ANSZ223.1 ,
also known as NFPA 54*.
*Available from :
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to
heater for shipment.
3. Check heater for any shipping damage. If heater
is damaged. promptly inform dealer where you
bought heater.
Figure1-Vent-Free Natural Gas Heater

4
FRESH AIR FOR
COMBUSTION AND
VENTILATION
PROVIDING ADEQUATE
VENTILATION
The following are excerpts from
National Fuel Gas Code. NFPA 54/
ANS Z223.1, Section 5.3.
Air for
Combustion and Ventilation. All
spaces in homes fall into one of
the three following ventilation
classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 4
through 6 will help you classify
your space and provide adequate
ventilation.
WARNING: This heater
shall not be installed in a
confined space or unusually
tight construction unless
provisions are provided for
adequate combustion and
ventilation air. Read the
following instructions to
insure proper fresh air for this
and other fuel-burning
appliances in your home.
Confined and
Unconfined Space
The National Fuel Gas Code ANS
Z223.1
defines a confined space
as a space whose volume is less
than 50 cubic feet per 1,000 Btu per
hour (4.8 m3per kw) of the
aggregate input rating of all
appliances installed in that space
and an unconfined space as a
space whose volume is not less
than 50 cubic feet per 1,000 Btu per
hour (4.8 m3 per kw) of the
aggregate input rating of all
appliances installed in that space.
Rooms communicating directly with
the space in which the
appliances are installed*, through
openings not furnished with doors,
are considered a part of the
unconfined space.
This heater shall not be installed
in a confined space or a space with
unusually tight construction unless
provisions are provided for
adequate combustion and
ventilation air.
*Adjoining rooms are
communicating only if there are
doorless passageways or
ventilation grills between them.
WARNING: If the area in which the heater may be operated is smaller than that defined as an
unconfined space or if the building is of unusually tight construction, provide adequate combustion and
ventilation air by one of the methods described in the National Fuel Gas Code, ANS Z223.1, Section 5.3
or applicable local codes.
Unusually Tight Construction
The air that leaks around doors and
windows may provide enough fresh
air for combustion and ventilation.
However, in buildings of unusually
tight construction, you must provide
additional fresh air.
Unusually tight construction is
defined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a
continuous water vapor retarder
with a rating of one perm (6×10-11 kg
per pa-sec-m2) or less with
openings gasketed or sealed and
b. whether stripping has been
added on openable windows and
doors
and
c. caulking or sealants are applied
to areas such as joints around
window and door frames, between
sole plates and floors, between
wall-ceiling joints, between wall
panels, at penetrations for plumbing,
electrical, and gas lines, and at
other openings. If your home meets
all of the three criteria above, you
must provide additional fresh air.
See Ventilation Air from Outdoors,
page 6.
If your home does not meet all of
the three criteria above,
see
Determining Fresh-Air Flow for
Heater Location, page 5
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if you have a Confined or Unconfined Space*
Use this worksheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways
or ventilation grills between the rooms.
1. Determine the volume of the space (length×width×height)
Length×Width×Height= cu.ft. (volume of space)
Example: Space size 20ft. (length)×16ft.( width)×8ft. (ceiling height)=2560cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these
rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
(volume of space)¡Â¡Â
¡Â¡Â
¡Â
50 cu. ft.=(Maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space)¡Â¡Â
¡Â¡Â
¡Â
50 cu.ft.=51.2 or 51.200(maximum Btu/Hr the space can support)

5
WARNING: Rework worksheet, add-
ing the space of the adjoining
unconfined space. The combined spaces
must have enough fresh air to supply all
appliances in both spaces.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an
adjoining unconfined space. When
ventilating to an adjoining unconfined
space, you must provide two permanent
openings: one within 12"of the ceiling
and one within 12"of the floor on the
wall connecting the two spaces (see
options 1 and 2, Figure 2). You can also
remove door into adjoining room (see
option 3, Figure 2).
Follow the National
Fuel Gas Code NFPA 54/ANS Z223.1.
Section 5.3, Air for Combustion and
Ventilation
for required size of
ventilation grills or ducts
Example:
Gas water heater 40,000 Btu/Hr
Vent free heater + 20,000 Btu/Hr
Total = 60,000 Btu/Hr
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an
unconfined space. You will need no additional fresh air ventilation.
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free heater Btu/Hr
Gas water heater* Btu/Hr
Gas furnace Btu/Hr
Vented gas heater Btu/Hr
Gas Fireplace logs Btu/Hr
Other gas appliances* + Btu/Hr
Total = Btu/Hr
*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and
vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
Btu/Hr (maximum the space can support)
Btu/Hr (actual amount of Btu/Hr used)
Example : 51,200 Btu/Hr(maximum the space can support)
60,000 Btu/Hr(actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the
maximum Btu/Hr the space can support.
You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined
space, remove door to adjoining room or add ventilation grills between rooms. See
Ventilation Air From
Inside Building
, page 5.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors , page 6 .
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
Figure 2 -Ventilation Air from Inside Building

6
VENTILATION AIR
Ventilation Air From Outdoors
Provide extra fresh air by using
ventilation grills or ducts: You must
provide two permanent openings: one
within 12"of the ceiling and one within
12"of the floor.
Connect these items directly to the
outdoors or spaces open to the outdoors.
These spaces include attics and crawl
spaces. Follow the
National Fuel Gas
Code NFPA 54/ANS Z223.1, Section 5.3.
Air for Combustion and Ventilation
for
required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has
a thermostat-controlled power vent.
Heated air entering the attic will activate
the power vent.
NOTICE: This heater is
intended for use as supplemental
heat. Use this heater along with
your primary heating system. Do
not install this heater as your
primary heat source. If you have
a central heating system, you
may run system’s circulating
blower while using heater. This
will help circulate the heat
throughout the house. In the
event of a power outage, you can
use this heater as your primary
heat source.
WARNING: A qualified
service person must install
heater. Follow all local codes.
CHECK GAS TYPE
Use only natural gas. If your gas
supply is not natural, do not install
heater. Call dealer where you
bought heater for proper type
heater.
INSTALLATION NEEDS
Before installing heater, make sure
you have the items listed below.
l piping (check local codes)
l sealant (resistant to natural
gas)
l equipment shutoff valve*
l ground joint union
l test gauge connection*
l sediment trap
l tee joint
l pipe wrench
*A CSA/AGA design-certified equip-
ment shutoff valve with 1/8"NPT
tap is an acceptable alternative to
test gauge connection. Purchase
the optional CSA/AGA design cer-
tified equipment shutoff valve from
your dealer. See Accessories, page
16.
LOCATING HEATER
This heater is designed to be
mounted on a wall. You can locate
heater on floor, away from a wall.
An optional floor mounting stand is
needed. Purchase the floor
mounting stand from your dealer.
See Accessories, page 16.
For convenience and efficiency,
install heater
l where there is easy access for
operation, inspection, and service
l in coldest part of room
An optional fan kit is available from
your dealer. See Accessories,
page 16. If planning to use fan,
locate heater near an electrical
outlet.
INSTALLATION
CAUTION: If you install the
heater in a home garage
l heater pilot and burner must
be at least 18 inches above
floor.
l locate heater where moving
vehicle will not hit it.
CAUTION: This heater
creates warm air currents.
These currents move heat
to wall surfaces next to
heater. Installing heater
next to vinyl or cloth wall
coverings or operating
heater where impurities (such as
tobacco smoke, aromatic candles,
cleaning fluids, oil or kerosene
lamps, etc.) in the air exist may
discolor walls.
Figure 3 -Ventilation Air from Outdoors
WARNING: Never install
the heater
l in a bedroom or bathroom.
l in a recreational vehicle.
l where curtains, furniture,
clothing, or other flammable
objects are less than 36 inches
from the front, top, or sides
of the heater.
l as a fireplace insert.
l in high traffic areas.
l in windy or drafty areas.

7
INSTALLATION
Figure 7- Mounting Bracket
Clearances
Figure 6 - Removing Lower Front
Panel Of Heater
Figure 4 -Mounting Clearaances
As Viewed From Front Of Heater
WARNING: Maintain the
minimum clearances shown
in Figure 4. If you can,
provide greater clearances from
floor, ceiling, and joining wall.
IMPORTANT: Vent-free
heaters add moisture to the
air. Although this is beneficial,
installing heater in rooms
without enough ventilation air
may cause mildew to form
from too much moisture. See
Fresh Air for Combustion and
Ventilation
, pages 4 and 5.
FASTENING HEATER TO WALL
Mounting Bracket
The mounting bracket is located
on back panel of heater (see
figure 5). It has been taped there
for shipping. Remove mounting
bracket from back panel.
Removing Lower Front Panel Of
Heater
1. Remove two screws near bottom
corners of lower front panel .
2. Pull bottom of lower front panel
forward, then down (see Figure
6).
Methods For Attaching Mounting
Bracket To Wall
Only use last hole on each end
of mounting bracket to attach
bracket to wall. These two holes
are 16 inches apart from their
centers. Attach mounting bracket
to wall only in one of two ways:
1. Attaching to wall stud
2. Attaching to wall anchor
Attaching to Wall Anchor: This
method allows you to attach
mounting bracket to hollow walls
(wall areas between studs) or to
solid walls (concrete or masonry).
Decide which method better suits
your needs. Either method will
provide a secure hold for the
mounting bracket.
Marking Screw Locations
1. Tape mounting bracket to wall
where heater will be located.
Make sure mounting bracket is
level.
2. Mark screw locations on
wall. (see Figure 7)
Note: Only mark last hole on
each end of mounting bracket.
Insert mounting screws through
these holes only.
3. Remove tape and mounting
bracket from wall.
Figure 5 -Mounting Bracket
Location
WARNING: Maintain
minimum clearances shown in
Figure 8. If you can, provide
greater clearances from floor
and joining wall.
Attaching to Wall Stud: Thismethod
provides the strongest hold. Insert
mounting screws through mounting
bracket and into wall studs.

8
INSTALLATION
Figure 10 - Mounting Heater Onto
Mounting Bracket
Figure 8 - Folding Anchor
Figure 9 - Popping Open Anchor
Wing for Thin Walls
Attaching Mounting Bracket to
Wall
Note: Wall anchors, mounting
screws, and spacers are in
hardware package. The hardware
package is provided with heater.
Attaching to Wal l Stud Method
For attaching mounting bracket to
wall studs
1. Drill holes at marked locations
using 9/64"drill bit.
2. Place mounting bracket onto
wall. Line up last hole on each
end of bracket with holes drilled
in wall.
3. Insert mounting screws through
bracket and into wall studs.
4. Tighten screws until mounting
bracket is firmly fastened to
wall studs.
Attaching to Wall Anchor
Method
For attaching mounting bracket to
hollow walls (wall areas between
studs) or solid walls. (concrete or
masonry)
1. Drill holes at marked locations
using 5/16"drill bit. For solid
walls (concrete or masonry),
drill at least 1"deep.
2. Fold wall anchor as shown in
Figure 8 below.
3. Insert wall anchor (wings
first) into hole. Tap anchor
flush to wall.
4. For thin walls (1/2"or less),
insert red key into wall
anchor. Push red key to
"pop"open anchor wings.
5. Place mounting bracket onto
wall. Line up last hole on
each end of bracket with wall
anchors.
6. Insert mounting screws through
bracket and into wall anchors.
7. Tighten screws until mounting
bracket is firmly fastened to
wall.
Placing Heater on Mounting
Bracket
1. Locate two horizontal slots on
back panel of heater (see
Figure 10).
2. Place heater onto mounting
bracket. Slide horizontal slots
onto stand-out tabs on
mounting bracket.
Installing Bottom Mounting
Screws
1. Locate two bottom mounting
holes. These holes are near
bottom on back panel of
heater(see Figure 11).
2. Mark screw locations on wall.
3. Remove heater from mounting
bracket.
4. If installing bottom mounting
screws into hollow or solid wall,
install wall anchors. Follow steps
1 through 4 under
Attaching To
Wall Anchor Method
. If installing
bottom mounting screw into wall
stud, drill holes at marked
locations using 9/64"drill bit.
5. Replace heater onto mounting
bracket.
6. Place spacers between bottom
mounting holes and wall anchor
or drilled hole.
7. Hold spacer in place with one
hand. With other hand, insert
mounting screw through bottom
mounting hole and
spacer. Place tip of screw in
opening of wall anchor or drilled
hole.
8. Tighten both screws until heater
is firmly secured to wall. Do not
over tighten.
l Note: Do not replace lower front
panel at this time. Replace lower
front panel after making gas
connections and checking for
leaks (see page 9).
IMPORTANT: Do not ham-
mer key! For thick walls (over 1/
2"thick) or solid walls,
do not pop open wings.
Figure 11 - Installing Bottom
Mounting Screws

9
INSTALLATION
CONNECTING TO GAS SUPPLY
WARNING: A qualified
service person must connect
heater to gas supply. Follow all
local codes.
WARNING: This appliance
requires a 3/8"NPT (National
Pipe Thread) inlet connection
to the pressure regulator.
WARNING: Never connect
heater to private (non-utility) gas
well. This gas is commonly
known as well-head gas.
IMPORTANT: Check your gas line
pressure before connecting heater
to gas line. Gas line pressure must
be no greater than 10.5 inches of
water. If gas line pressure is higher,
heater regulator damage could
occur.
CAUTION: Use only new,
black iron or steel pipe.
Internally-tinned copper tubing
may be used in certain areas.
Check your local codes. Use pipe
of large enough diameter to
allow proper gas volume to heater.
If pipe is too small,
undue loss of pressure will
occur.
Installation must include an
equipment shutoff valve, union,
and plugged 1/8"NPT tap. Locate
NPT tap within reach for test gauge
hook up. NPT tap must be up
stream from heater (see Figure
12).
*A CSA/AGA design-certified equipment shutoff valve with 1/8"NPT tap is
an acceptable alternative to test gauge connection. Purchase the optional
CSA/AGA design-certified equipment shutoff valve from
your dealer. See Accessories, page 16.
IMPORTANT: Install an equipment
shutoff valve in an accessible
location. The equipment shutoff
valve is for turning on or shutting
off the gas to the appliance.
Apply pipe joint sealant lightly to
male threads. This will prevent
excess sealant from going into
pipe. Excess sealant in pipe could
result in clogged heater valves.
Install sediment trap in supply line
as shown in Figure 13. Locate
sediment trap where it is within
reach for cleaning. Locate
sediment trap where trapped
matter is not likely to freeze. A
sediment trap traps moisture and
contaminants. This keeps them
from going into heater controls. If
sediment trap is not installed or is
installed wrong, heater may
not run properly.
IMPORTANT : Hold pressure
regulator with wrench when
connecting it to gas piping and/or
fittings.
CAUTION: Use pipe joint
sealant that is resistant to
natural gas.
Figure 12 -Gas Connection

10
Figure 13 -Equipment Shutoff Valve
INSTALLATION
CHECKING GAS
CONNECTIONS
WARNING: Test all gas
piping and connections for leaks
after installing or servicing. Cor-
rect all leaks at once.
WARNING: Never use an
open flame to check for a leak.
Apply a mixture of liquid soap
and water to all joints. Bubbles
forming show a leak. Correct all
leaks at once.
Pressure Testing Gas Supply
Piping System
Test Pressures In Excess Of
1/2 PSIG (3.5 K Pa)
1. Disconnect appliance with its
appliance main gas valve
(control valve) and equipment
shutoff valve from gas supply
piping system. Pressures in
excess of 1/2 psig will damage
heater regulator.
2. Cap off open end of gas pipe
where equipment shutoff valve
was connected.
3. Pressurize supply piping
system by either using
compressed air or opening
main gas valve located on or
near gas meter.
4. Check all joints of gas supply
piping system. Apply mixture of
liquid soap and water to gas
joints. Bubbles forming show
a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment
shutoff valve to gas supply. Check
reconnected fittings for leaks.
Test Pressures Equal To or
Less Than 1/2 PSIG (3.5 K Pa)
1. Close equipment shutoff valve
(see Figure 13).
2. Pressurize supply piping system
by either using compressed air
or opening main gas valve
located on or near gas meter.
3. Check all joints from gas meter to
equipment shutoff valve (see
Figure 14). Apply mixture of
liquid soap and water to gas
joints. Bubbles forming show
a leak.
4. Correct all leaks at once.
Pressure Testing Heater Gas
Connections
1. Open equipment shutoff valve
(see Figure 13).
2. Open main gas valve located on
or near gas meter.
3. Make sure control knob of
heater is in the OFF position.
4. Check all joints from equipment
shutoff valve to control valve
(see Figure 14 ). Apply mixture of
liquid soap and water to gas
joints. Bubbles forming show
a leak.
5. Correct all leaks at once.
6. Light heater (see Operating
Heater page 11 ). Check the rest
of the internal joints for
leaks.
Figure 14 -Checking Gas Joints
7. Turn off heater (see To Turn Off
Gas To Appliance, page 11 ).
8. Replace lower front panel.

11
OPERATING YOUR HEATER
NON-THERMOSTAT MODEL
nFOR YOUR SAFETYn
READ BEFORE LIGHTING
WARNING: If you do not
follow these instructions exactly, a
fire or explosion may result caus-
ing property damage, personal
injury or loss of life
A. When lighting the pilot, follow
these instructions exactly.
B. BEFORE LIGHTING smell all
around the appliance area for gas.
Be sure to smell next to the floor
because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
l Do not try to light any
appliance.
l Do not touch any electric
switch, do not use any phone
in your building.
l Immediately call your gas
supplier from a neighbor’s
phone. Follow the gas
supplier’s instructions.
l If you cannot reach your gas
supplier, call the fire
department.
C. Use only your hand to push in
or turn the gas control knob.
Never use tools. If the knob will
not push in or turn by hand, don’t
try to repair it , call a qualified
service technician or gas supplier.
Force or attempted repair may
result in a fire or explosion.
D. Do not use this appliance if any
part has been under water.
Immediately call a qualified service
technician to inspect the
appliance and to replace any part of
the control system and any gas
control which has been under water.
nLIGHTINGn
INSTRUCTIONS
1. STOP! Read the safety
information on the side of heater.
2. Check that gas supply to
heater is on.
3. Push in control knob slightly
and turn clockwise to the
OFF position (see Figure 15).
NOTE: Knob cannot be turned
from "PILOT "to "OFF"unless
knob is pushed in slightly. Do
not force.
4. Wait five minutes to clear out
any gas. Then smell for gas,
including near the floor. If you
smell gas, STOP! Follow "B"in
the safety information on the side
of heater. If you don’t smell gas,
go to the next step.
5. Push in and turn control knob
counterclockwise to PILOT
position. Press in control knob
for five(5) seconds.
Note: You may be running
this heater for the first time
after hooking up to gas supply.
If so, you may need to press
in control knob for 30 seconds.
This will allow air to bleed from
the gas system.
6. With control knob pressed in,
push down and release the
ignitor button. This will light
pilot. If needed, keep pressing
ignitor button until pilot lights.
7. Keep control knob depressed
for ten (10) seconds after lighting
pilot. if pilot goes out, repeat
steps 5,6 and 7.
8. To select the desired heating
level, partially press down the
control knob slightly and rotate
counterclockwise . Release
the downward pressure on the
knob while continuing to turn
until the knob locks at the
desired setting position. Do not
operate between locked
positions.
nTO TURN OFFn
GAS TO APPLIANCE
Shutting Off Heater
1. Turn control knob clockwise
to the OFF position.
2. Turn off all electric power to
the appliance if service is to
be performed.
Shutting Off Burner Only (pilot
stays lit )
Slightly press in control turn
control knob clockwise to the
PILOT position.
Figure 15 - Control Knob in The
OFF Position
Figure 16 - Pilot
nMANUAL LIGHTINGn
PROCEDURE
1. Remove lower front panel (see
Figure 6 page 7).
2. Follow steps 1 through 5
under Lighting Instructions.
3. With control knob pressed in,
strike match. Hold match to
pilot until pilot lights.
4. Keep control knob pressed in
for 30 seconds after lighting
pilot. After 30 seconds, release
control knob. Follow step 8
under
Lighting Instructions .
5. Replace lower front panel.

12
Figure 17 - Correct Pilot Flame
Pattern
Figure 18 - Incorrect Pilot Flame
Pattern
Figure 20 - Incorrect Burner
Flame Pattern
Figure 19 - Correct Burner Flame
Pattern
BURNER FLAME PATTERN
Figure 19 shows a correct burner
flame pattern. Figure 20 shows an
incorrect burner flame pattern. If
pilot flame pattern is incorrect, as
shown in Figure 20:
l turn heater off (see To Turn Off
Gas ToAppliance on page 11 ).
lsee Troubleshooting on pages
13 through 15.
CLEANING ODS/PILOT AND
BURNER
l Use a vacuum cleaner,
pressurized air or a small, soft
bristled brush to clean.
CLEANING BURNER AND
PILOT AIR INLET HOLE
We recommend that you clean the
unit every 2,500 hours of operation or
every three months. We also
recommend that you keep the burner
tube and pilot assembly clean and free
of dust and dirt. To clean these parts
we recommend using compressed
air no greater than 30 PSl.Your local
computer store, hardware store. or
home center may carry compressed
air in a can. You can use a vacuum
cleaner in the blow position. If using
compressed air in a can, please follow
the directions on the can. If you don’t
follow directions on the can, you could
damage the pilot assembly.
1. Shut off the unit, including thepilot
Allow the unit to cool for
at least thirty minutes.
2. Inspect burner and pilot for dust
and dirt.
3. Blow air through the ports/slots
and holes in the burner.
Also, clean the pilot assembly . A
yellow tip on the pilot flame indi-
cates dust and dirt in the pilot
assembly. There is a small pilot air
inlet hole about two inches from
where the pilot flame comes out of
the pilot assembly (see Figure 21).
With the unit off lightly blow air through
the air inlet hole. You may blow through
a drinking straw if compressed air is not
available.
Figure 21 - Pilot Inlet Air Hole
CLEANING HEATER CABINET
Air Passageways
lUse a vacuum cleaner or
pressurized air to clean.
Exterior
lUse a soft cloth dampened with
a mild soap and water mixture.
Wipe the cabinet to remove dust.
INSPECTING
BURNER
Check pilot flame pattern and
burner flame pattern often.
PILOT FLAME PATTERN
Figure 17 shows a correct pilot
flame pattern. Figure 18 shows an
incorrect pilot flame pattern. The
incorrect pilot flame is not touching
thermocouple. This will cause the
thermocouple to cool. When the
thermocouple cools, the heater will
shut down. If pilot flame pattern is
incorrect, as shown in Figure 18:
l turn heater off (see To Turn Off
Gas To Appliance on page 11 )
l see Troubleshooting pages 14
through 16.
CLEANING AND
MAINTENANCE
WARNING: If yellow tipping
occurs, your heater could produce
increased levels of carbon
monoxide. If burner flame pattern
shows yellowtipping, follow instruc-
tions at bottom of this page.
Notice: Do not mistake orange
flames with yellow tipping. Dirt or
other fine particles enter the heater
and burn causing brief
patches of orange flame.
WARNING: Turn off heater
and let cool before servicing.
CAUTION: You must keep control
areas, burner, and circulating air
passageways of heater clean. In-
spect these areas of heater be-
fore each use. Have heater In-
spected yearly by a qualified ser-
vice person. Heater may need
more frequent cleaning due to ex-
cessive lint from carpeting, bed-
ding material, pet hair, etc.

13
TROUBLESHOOTING
Note : All troubleshooting
items are listed in order of
operation.
WARNING: Only a qualified
service person should service and
repair heater.
CAUTION: Never use a wire,
needle, or similar object to clean
ODS/pilot. This can damage
ODS/pilot unit.
OBSERVED PROBLEM
When ignitor button is pressed in,
there is no spark at ODS/pilot.
When ignitor button is pressed in,
there is a spark at ODS/pilot but no
ignition.
ODS/pilot lights but flame goes out
when control knob is released.
POSSIBLE CAUSE
1. Ignitor electrode is positioned
wrong.
2. Ignitor electrode is broken.
3. Ignitor electrode is not connected
to ignitor cable.
4. Ignitor cable pinched or wet.
5. Broken ignitor cable.
6. Bad piezo ignitor.
1. Gas supply turned off or
equipment shutoff valve is closed.
2. Control knob not fully pressed in
while pressing ignitor button.
3. Air in gas lines when installed.
4. ODS/pilot is clogged.
5. Gas regulator setting is not correct
6. Control knob notin PILOT position.
1. Control knob is not fully pressed
in.
2. Control knob is not pressed in
long enough.
3. Equipment shutoff valve is not
fully open.
4. Thermocouple connection is loose
at control valve.
5. Thermocouple damaged.
6. Control valve damaged.
REMEDY
1. Replace ignitor.
2. Replace ignitor.
3. Reconnect ignitor cable.
4. Free ignitor cable if pinched by
any metal or tubing. Keep
ignitor cable dry.
5. Replace ignitor cable.
6. Replace piezo ignitor.
1. Turn on gas supply or open
equipment shutoff valve.
2. Fully press in control knob
while pressing ignitor button.
3. Continue holding down control
knob. Repeat igniting operation
until air is removed.
4. Clean ODS/pilot (see Cleaning
and Maintenamce, Page 12) or
replace ODS/pilot assembly.
5. Replace gas regulator.
6. Turncontrol knob to PILOT position.
1. Press in control knob fully.
2. After ODS/pilot lights, keep control
knob pressed in 30 seconds.
3. Fully open equipment shutoff valve.
4. Hand tighten until snug, then
tighten 1/4 turn more.
5. Replace thermocouple.
6. Replace control valve.

14
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Burner(s)does not light after
ODS/pilot is lit.
Delayed ignition of burner(s).
Burner backfiring during combustion.
Yellow flame during burner
combustion.
Slight smoke or odor during
initial operation.
Heater produces a whistling noise
when burner is lit.
Heater produces a clicking/ticking
noise just after burner is lit or
shut off.
White powderresidue forming within
burner box or on adjacent
walls or furniture.
POSSIBLE CAUSE
1. Burner orifice is clogged.
2. Burner orifice diameter is toosmall.
3. Inlet gas pressure is too low.
1. Manifold pressure is too low.
2. Burner orifice is clogged.
1. Burner orifice is clogged or
damaged.
2. Burner is damaged.
3. Gas regulator is defective.
1. Not enough air.
2. Gas regulator defective.
3. Inlet gas pressure is too low .
1. Residues from manufacturing
processes
.
1. Turning control knob to HI position
when burner is cold.
2. Air in gas line.
3. Air passageways on heater are
blocked.
4. Dirty or partially clogged burner
orifice.
1. Metal is expanding while heating
or contracting while cooling.
1. When heated the vapors from
furniture polish, wax, carpet
cleaners, etc. turn into white
powder residue.
REMEDY
1. Clean burner orifice (see Cleaning
and Maintenance, Page 12) or
replace burner orifice.
2. Replace burner orifice.
3. Contact local natural gas company.
1. Contact local natural gas company.
2. Clean burner (see
Cleaning and
Maintenance
, Page 12) or replace
burner orifice.
1. Clean burner orifice (see Cleaning
and Maintenance, Page 12) or
replace.
2. Replace burner.
3. Replace gas regulator.
1. Check burner for dirt and debris.
If found, clean burner(see Cleaning
And Maintenance, Page 12).
2. Replace gas regulator.
3. Contact local natural gas company.
1. Problem will stop after a few hours
of operation.
1. Turn control knob to LO position
and let warm up for a minute.
2. Operate burner until air is removed
from line. Have gas line checked
by local natural gas company.
3. Observe minimum installation
clearances (see Figure 4, page 7).
4. Clean burner (see
Cleaning and
Maintenance
, Page 12) or replace
burner orifice.
1. This is common with most
heaters. if noise is excessive,
contact qualified service person.
1. Turn heater off when using
furniture polish, wax, carpet
cleaner, or similar products.

15
TROUBLESHOOTING
Continued
WARNING: If you smell gas
l Shut off gas supply.
l Do not try to light any appliance.
l Do not touch any electrical switch; do not use any phone in your building.
l Immediately cal l your gas supplier from a neighbor’s phone. Follow the gas
supplier’s instructions.
l If you cannot reach your gas supplier, call the fire department.
IMPORTANT :Operating heater where impurities in air exist may create odors. Clean-
ing supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or
textiles, etc, create fumes. These fumes may mix with combustion air and create odors.
OBSERVED PROBLEM
Heater produces unwanted odors.
Heater shuts off in use(ODS operates).
Gas odor exists even when control
knob is in OFF position.
Gas odor during combustion.
Moisture/condensation noticed on
windows.
POSSIBLE CAUSE
1. Heater is burning vapors from
paint, hair spray, glues, etc.
(See IMPORTANT statement
above).
2. Gas leak. See Warning
Statement at top of page.
1. Not enough fresh air is available.
2. Low line pressure.
3. ODS/pilot is partially clogged.
1. Gas leak. See Warning
Statement at top of page.
2. Control valve is defective.
1. Foreign matter between control
valve and burner.
2. Gas leak. See Warning
Statement at top of page.
1. Not enough combustion/ventilation
air.
REMEDY
1. Ventilate room. Stop using odor
causing products while heater
is running.
2. Locate and correct all leaks(see
Checking Gas Connections,
Page 10).
1. Open window and/or door for
ventilation.
2. Contact local natural gas
company.
3. Clean ODS/pilot (see Cleaning
Page 12).
1. Locate and correct all leaks(see
Checking Gas Connections,
Page 10).
2. Replace control valve.
1. Take apart gas tubing and
remove foreign matter.
2. Locate and correct all leaks
(see Checking Gas
Connections, Page 10).
1. Refer to Air for Combustion and
Ventilation requirements, Page
4.

16
SPECIFICATIONS
Btu(available)
Gas Type
Ignition
Pressure Regulator Setting
Inlet Gas Pressure (inches of water)
Maximum
Minimum
Dimensions, Inches (HxWxD)
Heater
Carton
Weight (pounds)
Heater
Shipping
KGH301
15,000/30,000
Natural Only
Piezo
3"W.C.
10.5"
4"
23×26-5/8×7
26-1/2×29×9
28
33
Note: Dimensions listed are outer most points on the heater (includes control knobs and grill).
* For purposes of input adjustment.
REPLACEMENT PARTS
Note: Use only original replacement
parts. This will protect your warranty
coverage for parts replaced under
warranty.
PARTS UNDER WARRANTY
Contact authorized dealer from
whom you purchased this product.
If they are unable to supply original
replacement part(s), call the
number in front of this manual.
When contacting your dealer or
KOZY WORLD, have ready:
l your name
l your address
l model and serial numbers of
your heater
l how heater was malfunctioning
l type of gas used (propane/LP or
natural gas)
l purchase date
Usually, we will ask you to return the
defective part to the factory.
PARTS NOT UNDER
WARRANTY
Contact authorized dealers of this
product. If they can’t supply
original replacement part(s), contact
KOZY WORLD.
TECHNICAL SERVICE
You may have further questions
about installation, operation, or
troubleshooting. If so, contact
KOZY WORLD.
ACCESSORIES
Purchase these heater accesso-
ries from your local dealer. If they
can not supply these accessories,
contact KOZYWORLDfor information.
You can also write to the address
listed in front of this manual.
EQUIPMENT SHUTOFF VALVE
For all models. Equipment shutoff
valve with 1/8" NPT tap. This part
is not currently available from
KOZY WORLD.
For all models, provides better heat
distribution. Makes heater or efficient.
Complete installation and operating
instructions included.
Manually-controlled 20-6027.
includes ON/OFF switch.
FAN KITS 20-6027

17
ILLUSTRATED PARTS
BREAKDOWN
KGH301

18
PARTS LIST
KGH301 This list contains replaceable parts for your heater. When ordering replace- ment parts, follow the instructions listed under Replacement Parts on page16
of this manual.
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28-1
28-2
29
30
31
KGH301
PARTNO.
MB10003
MB09001
MB11002
ML089-01
MB29001
ML084-01
ML083-03
ML069-02
NV2020-14
ML073-01
MB16002
ML029-01
NRV81FI-3
96-4Z
ML079-01
MB40016
MB40018
MB40019
MB40020
MB40021
ML096-01
MB40017
NBB30-000B1
ML101-01
ML091-01
ML103-01
ML104-01
ND1103x800x9
ND0803-8
ND0807-B2
ML105-03
6170-5Z
ML060-01
MB28001
ML160-25W
ML071-01
ML072-01
ML065-01
PARTS AVAILABLE NOT SHOWN
DESCRIPTION
Cabinet Assembly
Lower Front Panel Assembly
Reflector Unit
Steel Wind Shield
Grill Guard Assembly
Middle Panel
Ignitor Assembly
Self Tapping Screw
Control Valve
Ignitor Line
Control Knob
Control Valve Fixed Nut
Pressure Regulator
Washer
Self Locking Screw
Main Inlet Tube Assembly
ODS Line Assembly
Lower Gas Outline Tube Assembly
Medium Gas Outline Tube Assembly
High Gas Outline Tube Assembly
4-Way Connector
Burner Inlet Tube Assembly
Burner
Burner Connector
Injector
Left Burner Support Bracket
Right Burner Support Bracket
ODS/pilot Assembly
Thermocouple
Ignitor Electrode
ODS Upper Deflector
Nut
Mounting Bracket
Assembly Hardware
AGA/CSA Label
Gas Instruction Decal
Inside Warning Label
Thermostat Sensing Bulb Clip
QIY
1
1
1
1
1
1
1
12
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2