KStrong AFT710007HD Operator's manual

USER INSTRUCTION MANUAL
MEGAPOD
THESE INSTRUCTIONS APPLY TO THE FOLLOWING MODEL:
AFT710007HD & AFT710010HD
EN795:2012 Type B
II 2G
Ex h IIc T6 Gb
EN 80079-36:2016
EN 80079-37:2016
ANSI Z 359.18-2017 TYPE A

1. INTRODUCTION:
Megapod is classed as a Personal Protective Equipment (PPE) by the European PPE Regulation (EU) 2016/425 and has
been shown to comply with this Regulation through the Harmonized European Standard EN 795: 2012 Type B.
Megapod is designed to minimize the risk of/provide protection against the danger of falling from heights. However, always
remember that no item of PPE can provide full protection and care must always be taken while carrying out the risk related
activity.
The Megapod is also certified to AS/NZS 5532:2013.
2. PERFORMANCE AND LIMITATIONS OF USE:
Megapod has been tested in accordance with EN 795:2012 / AS/NZS 5532:2013 and has achieved the following
performance levels :
Please read and understand the manufacturer's instructions for each component or part of the complete system.
Manufacturer's instructions must be followed for proper use, care, and maintenance of this product. These instructions must
be retained and be kept available for the user's reference at all times. Alterations or misuse of this product, or failure to follow
instructions, may result in serious injury or death.
Note: The user is advised to keep this user instructions document for the life of the product.
EN 795: 2012 test
General Requirements
for Anchor devices
(Clause 4.2)
Static Strength
(Clause 4.4.2.3)
Dynamic Performance
(Clause 4.4.2.2)
Corrosion Resistence
Result/Comment
Securely connected eyebolts used for connection to PPE. Thus attachment points
cannot become detached unintentionally. (PASS).
All locking pins attached by cables, thus no unlocked components evident (PASS).
No sharp edges (PASS).
Sustained a force of 12kN for 3 minutes (PASS).
When tested with rigid steel mass of 100 kg, the test mass held after test with the
device remaining stable throughout. (PASS)
No corrosion evident after 48 hours of salt spray testing. (PASS)
(Clause 4.2.1.1)
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AS/NZS 5532:2013 test Result/Comment
Static Strength Sustained a force of 21kN for 3 minutes (PASS).
(Clause 5.3)
Dynamic Performance When tested with rigid steel mass of 150 kg, the test mass held after test with the
(Clause 5.3) device remaining stable throughout. (PASS)
ŸPersonal Use: 200kg (rated for 2 users)
ŸMaterial Handling: 650kg
Also tested to ANSI Z 359.18-2017 TYPE A 23kn
Load Capacity:

3. PRODUCT OVERVIEW
Megapod
Dead Weight
Retrieval
block
Retrieval Mounting
bracket
Shoes
Mini Hook
Locking
pin
Eye bolt
(23kN)
Pulley
Aluminum
cast head
Telescopic
legs
Direction of
Load Application
4. APPLICATION: Megapod is a convenient product that provides a stable overhead anchorage point. The Megapod comes
with more wide and fully adjustable aluminium telescopic legs for use in particularly challenging area of work eg. manholes,
tanks etc.
5. INSPECTION: Visually inspect the system before each use to enusre that it is in a serviceable condition and is operating
correctly. If during inspection, doubts are raised about the safety of the system or a component, these should be replaced
either by the manufacturer or a competent person.
Note : - It is recommended to mark the date of the next or last inspection.
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6. PRECAUTIONS:
ŸEnsure the Medical condition of the user does not affect his safety in normal and emergency use.
ŸThe equipment shall only be used by a person trained and competent in its safe use.
ŸA rescue plan shall be in place to deal with any emergencies that could arise during the work.
7. PRE- USE CHECK : Following points must be checked before use:-
ŸLocking pins are in its place and are properly working
ŸEnsure that the winch is properly casted
ŸPulley wire must in good condition
ŸDetent pins are proper working
ŸEye bolt must not have any cracks
ŸTelescopic legs are not damaged
ŸMounting brackets are properly installed
8. FITTING & SIZING :
The height of the Megapod (7ft )is adjustable from 130 cms. to 210 cms. & for Megapod (10ft) from 222cms. to 314 cms.
depending on the conditions of usage.
STEP 1: Place the Megapod on a flat surface with
it's rubberized feet well settled on the
ground. Now remove the locking pins from
the head and the legs.
Note: For stability of the Megapod it is
mandatory to place it on a perfectly flat
surface and the chain should pass
through all three legs, in such position the
load acts at the centre of the Megapod at it
will remain stable.
STEP 2: To secure the legs in the open positions,
spread the legs to it's maximum and then
replace the locking pins on head.
STEP 3: After adjusting the legs to a required
height or in a fully extended position, re-
secure the locking pins into the legs.
STEP 4: Place the Megapod over the entry point of
the confined space and adjust it as per
requirement. Adjustment can be done by
removing pins in one leg at a time.
Note:
ŸIt is advisable to adjust each leg so the
Megapod sits level above user's entry
point.
ŸEnsure that all pins are re installed.
simultaneously on the legs of Megapod and the lifeline should be passed through pulley over megapod's head.
NOTE:- Retrieval Block and Winch should be mounted simultaneously on the legs of Megapod and the lifeline should be passed
through pulley over megapod's head.
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Installation of on megapod:retrieval block
STEP 1 Locate the megapod leg that has pre-installed mounting bracket for installing the retrieval block.
STEP 2 Place the retrieval mounting bracket on the lower mounting bracket pre-installed on the megapod leg and
insert the guiding pin into the slot. (refer fig. 2 and 3)
STEP 3 Use solid pin for locking the Retrieval Mounting bracket on pre-installed mounting bracket of megapod leg.
(refer fig. 4)
STEP 4 Lock the solid pin on mounting brackets using cotter pin. (refer Fig. 4)
STEP 5 Insert retrieval block in bracket guided by aluminum guide provided on both side of retrieval. (refer Fig. 5)
STEP 6 Lock the anchorage eye with bracket followed by solid pin and lock solid pin from other end by inserting cotter
pin. (refer fig. 6&7). Now the retrieval block is ready to be used on megapod (refer fig. 8)
fig.1 fig.2 fig.3 fig.4
fig.5 fig.6 fig.7 fig.8
Pre-installed
mounting
bracket
Retrieval
Mounting
bracket
Solid Pin
Cotter
Pin
Retrieval block
Aluminium
guide Solid Pin Lock solid pin
by inserting
cotter pin.
9. LIMITATIONS:
ŸMegapod should be the personal property of its user.
ŸIt should not be used in highly acidic or basic environment.
ŸThe anchor device is rated for two persons.
ŸWhen the anchor device is used as part of a fall arrest system, the user shall be equipped with a means of limiting the
maximum dynamic forces exerted on the user during the arrest of a fall to a maximum of 6kN.
ŸThe maximum load allowable for Personal use is 200kg & Material Handling is 650kg . The direction of l oading will
always be in vertical.
ŸThe anchor device should only be used for personal fall protection equipment and not for lifting equipment.
ŸStandard packaging supplied from manufacturer should be used during transportation to protect the equipment
against damage.
Ÿ It is essential for the safety of the user that if the product is resold outside the original country of destination, the
reseller must provide instructions for use, maintenance, periodic examination and repair in the language of the
country in which the product is to be use.
ŸThere is no deflection on Anchor device or Anchor point.
10. COMPATIBILITY : To optimize protection, in some instances it may be necessary to use the product with suitable PPE such
as: boots/ gloves/ helmet and ear protection. In this case, before carrying out the risk-related activity, consult your supplier to
ensure that all your protective products are compatible and suitable for your application.
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11. REPAIR: If the product becomes damaged, it will NOT provide the optimum level of protection, and therefore should be
immediately removed from service. It needs to be inspected to see if it is replaced or repaired. Never use the damaged
product. Repair is only permitted by the manufacturer or a nominated repair centre or individual approved by the
manufacturer.
12. CLEANING & MAINTENANCE: In case of minor soiling, wipe the product with cotton cloth or a soft brush. Do not use any
0 0
abrasive material. For intensive cleaning wash the product in water at a temperature between 30 C to 60 C by using a
0
neutral detergent (pH 7). The washing temperature should not exceed 60 C. Do not use acidic or basic detergents.
13. STORAGE AND TRANSPORT: When not in use, store the product in a well-ventilated area away from heavily acidic or basic
environment. Never place heavy items on top of it. Also ensure that the tripod is stored away from chemically hazardous
environment. Preferably storage should be in a dry environment. Always use manufacturer's standard packaging during
transportation to protect it from damage or moisture.
14. WITHDRAWAL FROM USE: If the system has been used to arrest a fall, it should be removed from service and returned to
the manufacturer or a competent repair centre for servicing and re testing.
15. WARNING:
ŸEnsure that the medical condition of the user does not affect his safety in normal and in emergency cases.
ŸThe equipment shall only be used by a person trained and competent in its safe use.
ŸA rescue plan shall be in place to deal with any emergencies that could arise during work.
ŸDo not make any alterations or additions to the equipment without the manufacturer's prior written consent, and that
any repair shall only be carried out in accordance with manufacturers procedures.
ŸThe equipment shall not be used outside it's limitation, or for any purpose other than that for which it is intended.
ŸAny dangers that may arise by the use of combinations of items of equipment in which the safe function of any one item
is affected by or interferes with the safe function of another.
ŸEnsure that the harness used confirms to EN 361 and the karabiner is connected to attachment elements of the
harness; also ensure that harness has an attachment located appropriately to the fall arrester.
ŸFor equipment intended for use in fall arrest systems, we emphasise that it is essential for safety that the anchor device
or anchor point should always be positioned and the work carried out in such a way as to minimise both the potential for
falls and potential fall distance. Where it is essential that the anchor device/point is placed above the position of the
user, the manufacturer shall make a statement to that effect.
ŸA full body harness is the only acceptable body holding device that can be used in a fall arrest system.
ŸFor equipment intended to be use in fall arrest systems, we emphasise that it is essential for safety to verify the required
free space beneath the user at the workplace before each occasion of use, so that in case of a fall there will be no
collision with the ground or other obstacle in the fall path.
ŸRemove all slack from the adjustment chain by loosening the quick connect at the feet of Megapod legs. Do not use the
Megapod if chain is not present. Doing so may result in serious injury or even death.
16. PERIODIC EXAMINATION
ŸIt is important to conduct regular periodic examination of the product because the safety of the user depends upon the
continued efficiency and durability of the product.
ŸThe frequency of examination should be at least once in a year however it can be more than once if legislation requires,
or frequency of use is high or environmental conditions have an adverse effect on it eg excessive rain, sea side
environment, excessive heat etc.
ŸIt is emphasized that the examination be conducted only by a competent person and strictly in accordance with the
manufacturer’s periodic examination procedures.
ŸIt is also advised the competent person be duely trained and authorized by the manufacturer.
ŸEnsure that all markings on the product are legible and readable.
ŸIt is the responsibility of the user to keep the below record card update by entering the details mentioned in it. detergent
0
(pH7). The washing temperature should not exceed 60 C. Do not use acid or basic detergents.
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The Megapod is marked with :
(i) Identification of the manufacturer
(ii) Type or product code
(iii) UID For Traceability
(iv) Year of Manufacture
(v) Adjustable height
(vi) Strength
(vii) The CE mark showing that the product
meets the requirments of the PPE
Regulation (EU) 2016/425
(viii) Atex Marking
Marking
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(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)

LIFESPAN: The estimated product Lifespan is 10 years from the date of manufacture. The following factors can reduce the
Lifespan of the product: intense use, contact with chemical substances, specially aggressive environments, extreme temperature
exposure, UV exposure, abrasions, cuts, violent impacts, bad use or maintenance.
DISCLAIMER: Prior to use, the end user must read and understand the manufacturer's instructions supplied with this product at
the time of shipment and seek training from their employer's trained personnel on the proper usage of the product. Manufacturer is
not liable or responsible for any loss, damage or injury caused or incurred by any person on grounds of improper usage or
installation of this product.
Periodic examination
next due date
Product
Model & type/Identification
Trade Name
Address
Identification number
Manufacturer
Tel, email into use
Year of manufacture
Purchase Date
Date first put into use
Other relevant information (eg. document number)
PERIODIC EXAMINATION AND REPAIR HISTORY
Date
Name and signature
of competent person
Reason for entry
(periodic examination
or repair)
Defects noted, repairs
relevant information
carried out and other
EQUIPMENT RECORD
AKS/AFT710007HD/130123/V1
Certification Body :
SATRA Technology Europe Ltd, Bracetown Business Park, Clonee, Dublin D15 YN2P Ireland (Notified Body 2777)
Ongoing Assessment Body:
SGS Fimko Oy, Takomotie 8, FI-00380 Helsinki, Finland (Notified Body 0598)
www.kstrong.com
USA South America ASIA
KStrong Asia Pte Ltd
33A Chander Road, Singapore 219539
Contact Email: [email protected]
For EU Declaration, please visit https://kstrong.com/asia/eu-declaration-form/