Kuuma 216-HP User manual

IMPORTANT SAFEGUARDS
Read all instructions and warnings before operating.
lf this product is dealer installed, leave these instructions for the end user for future reference.
PFIclDUCTSi
OWNER'S MANUAL
PASSED
151280
uM
FOR MARINE GRILLS
Camco Manufacturing, lnc.
121 Landmark Drive, Greensboro, NC 27409
www.camco. net / [email protected]

INTRODUCTION
Thank you for selecting a Kuuma marine grill. Your unit was carefully inspected and tested at our factory. Please take the
time to read this manual carefully; many of its instructions are essential to the safe operation of your new barbecue.
Because of the continuing refinement of our product designs, your barbecue may possess features not discussed in
the manual. We have tried to supply all the information you might need, so please take time to read this manual before
installing and using your barbecue.
Kuuma Products advises strongly against unauthorized modification of this product, but we do encourage you to correct
problems which may arise by undertaking the simple repairs and maintenance described in this manual.
A oarrrcER - If you smen gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. lf odor continues, keep away from the appliance and immediately call your gas supplier or fire depaftment.
A ro*cER
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
A wanNrNG
This is an open flame, outdoor cooking appliance. Open flame cooking appliances consume oxygen and produce
carbon monoxide. To avoid asphyxiation, injury, or death from exposure to carbon monoxide, maintain open ventilation
when using this appliance. Do not use this appliance inside a building, a passenger compaftment, a galley, or any other
enclosed area.
Do not use this appliance for comfort heating.
A wanNrNG
A minimum clearance of 24 inches from the left, right, and back of the grill must be maintained between the grill and all
combustible construction.
Do not use this appliance under overhead combustible construction.
Do not store spare LP cylinders under or near this appliance and never fill a cylinder above B0o/o.lf either is violated, a
fire causing death or serious injury may occur.

This manual covers the following models:
*Each model has the build option of including a lid mounted thermometer and or a piezo igniter. ln such cases the
model number will be followed by a "-T" for a thermometer or a "-1" for a piezo sparker or both "- | -T" if includes
both. Below is an example that includes both.
160-HP-t-T

Operation and Maintenance
A - IMPORTANT: ALWAYS BE CAREFUL WHEN USING GAS!
o This instruction manual contains important information necessary for safe use of this appliance.
. Read and follow all warnings and instructions before using this appliance.
. Keep this manual for future reference.
. This appliance must be used outdoors only and away from flammable materials.
. Do not touch hot surfaces. Use handles or knobs. This appliance will be hot during and after use. Use insulated oven
mitts or gloves for protection from hot surJaces.
. Keep children and pets away from the grill at all times.
. Do not move the appliance when in use. Allow the grill to cool to less than [46'C] 1 15'F before moving, storing, or
installing cover (sold separately).
. Do not use the appliance if damaged in any manner or has leaks, call 001-336-668-7661 or
email [email protected] for technical service.
. Any modification to this appliance may be dangerous and should not be performed.
. Do not operate grill on a combustible construction.
. NEVER leave cooking food unattended. Open lid frequently and cook with lid open as much as possible when
cooking at higher temperatures.
. Carbon monoxide (CO) is an odorless, clear gas that can cause flu-like symptoms, sickness, illness and possibly
death if produced inside an enclosed area without proper ventilation. NEVER use indoors.
B - UNPACKING & INSTALLATION:
Unpack your grill taking care to remove all packaging materials. The grill is completely assembled, no assembly required.
lnspect the grill for damage prior to use. lf damage is found, do not attempt to operate your grill. Contact Camco
Manufacturing by calling 001-336-668-766'1 or email [email protected] for assistance.
C - GRILL INSTALLATION:
This appliance must be securely mounted when used on a boat or placed on a sturdy, level, non-combustible surface
when used on shore. Kuuma offers a full line of mounting kits and hardware (sold separately).
Visit http://www.kuumaproducts.com for mounting option details.
The mounting location must be outdoors in an area free of overhead combustible materials and provide a minimum
clearance of 24" from the sides and back.
This appliance is not intended to be installed in or on recreational vehicles.
lnstallation must conform with local codes or, in the absence of local codes, it must conform with either the National Fuel
Gas Code, ANSI 2223.1/NFPA 54, Natural Gas and Propane lnstallation Code, CSA 8149.1, or Propane Storage and
Handling Code, 8149.2,or the Standard for Recreational Vehicles, ANSI A 1 '19.2/NFPA 1 192, and CSAZ240 FIV Series,
Recreational Vehicle Code, as applicable.

D - GAS SUPPLY
These grills are intended to be used with a standard 1-lb throwaway propane cylinder
(CGA Connection No. 600).Only cylinders marked "propane" may be used.
The supply cylinder must be constructed and marked in accordance with the Specifications for LPGas Cylinders of the
U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-8339, Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods; and Commission, and have a CGA No 600 outlet (1 "-20 UNEF-INT).
A COTTION - Always check the cylinder and seals before use. Never use a cylinder
if damaged or any seals are missing from the cylinder or the appliance's regulator.
Discard cylinders if dust, dirt or rust particles are in the Valve area,
IMPORTANT: Review instruction and warnings on the propane cylinder prior to use. See FlG.1-A.
CONNECTING THE GAS GYLINDER:
1. Position the control regulator as shown in FlG. 1b, aligning the notch on the orifice fitting with the dimple on the
burner tube.
2. Gently insert the orifice fitting into the burner tube until dimple aligns with groove on orifice fitting.
3. Rotate the regulator down 180-degrees
4. Pull back slightly on gas control to check that it is locked in place.
5. Remove cap from end of propane cylinder. Cap should always be kept on cylinder when not in use to prevent dirt
and debris from entering valve. Only use 16oz (1-lb) propane fuel cylinders.
6. Verify regulator's control knob is in the "OFF" Q Position, turn to "OFF" Q if neeOeO.
7. lnseft threaded end of propane cylinder into regulated control valve and hand tighten. Do not use tools!
Over-tightening can damage threads on regulator.
Perform a leak test, refer to "SECTION I - LEAK TESTING" 8.
DIMPTE
FIG. 1-B
ALIGN INSERT ROTATE

E - LIGHTING THE BURNER:
Read all instructions before attempting to light your grill and never use the grill until the instructions have been read
carefully and understood. Also, make sure that:
o The control valve and or regulator is in the "OFF" (l positon
. The gas supply is connected
. There are no leaks
. The venturi is not blocked
. lt is securely mounted to one of the available Kuuma grill mounting options.
1. Verify gas supply is connected and control valve/regulator is in the "OFF" (l position.
2. Open the lid of the appliance.
3. lnsert a lit match or utility lighter
through the access hole; keep
the flame adjacent to the burner,
refer to FlG. 2.
4. Depress the control knob and
rotate to th" "HIGH" GRI
position.
5. Remove match or utility lighter
and visually confirm ignition has
occurred.
6. Turn control knob to desired setting and grill is ready
for use.
IMPORIANT: lf burner fails to light after three attempts,
turn the control knob to the "OFF" Q position and check
that the burner outlet porls and the venturi tube are not
blocked, refer to FlG. 3.
It is possible that small insects and spiders could find
their way into the venturi tube and make nests or webs
that could reduce or restrict the flow of gas. This typically
causes a smoky, yellowish flame or prevents the burner
from lighting. lt could even cause gas to burn inside the
burner tube, which could seriously damage the grill.
lf a flame-out occurs, turn control knob to the
"OFF" Q position and wait 5 minutes before relighting.
A *o*NtNG
LID MUST BE OPEN WHEN LIGHTING APPLIANCE BURNER. Failure to open the appliances lid during the lighting
procedure could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Do not lean over the grill when lighting. Always keep your face and body at least '18 in (46 cm) away from the grill
while lighting and in use.
Do not obstruct flow of ventilation air. Maintain a minimum clearance of 3 in (8 cm) from the back of the grill and
noncombustible construction such as a concrete or brick wall.
E1 - MANUAL LIGHTING INSTRUCTIONS:
FIG.2
FIG.3
BURNER TUBE
VENTURI
BURNER PORT
OUTLETS

E.2 P'EZO LIG HTI NG I NSTRUGTIONS:
1. Verify gas supply is connected and control valve/regulator is in the
"OFF" Q position.
2. Open the lid of the appliance.
3. Depress the control knob and rotate to "HlGH" @ position.
4. Repeatedly depress and release the piezo igniter until ignition occurs,
refer to FlG. 4.
lf ignition does not occur within 5 seconds, turn the control valve to the
"OFF" position and wait 5 minutes and follow the "MANUAL LIGHTING
INSTRUCTION" in section "E-1" on previous page.
5. Visually confirm ignition has occurred via access hole.
6. Turn control knob to desired setting and grill is ready for use.
F. TURNING THE APPLIANGE OFF:
H - REMOVING GAS CYLINDER:
The gas cylinder may be removed even if it is not empty. Only replace,
remove or install gas cylinders outside away from people and ignition
sources.
. Verify control knob or valve is in the "OFF" (l position.
. Firmly hold the regulator in one hand while grasping the cylinder in the
other hand and then remove the cylinder by turning in the clockwise
direction until it is free and then pull down, refer to FlG. 5.
Never discard a gas cylinder that is not completely empty.
1. Turn the control knob to the "OFF" Q position.
2. After flame has self-extinguished, remove propane supply cylinder and allow grill to cool to [46'C] 1 15'F before
moving, storing, or covering.
IMPORTANT
Cylinders must be stored outdoors out of the reach of children and must not be stored inside a building or any other type
of enclosed area.
Do not store appliance inside a building with a propane cylinder attached.
G - OPERATION:
o lt's recommended that protective gloves be worn to handle components which may be hot during operation.
. Before start-up, verify legs are fully open and in place and grill is on a sturdy, Ievel non-combustible surface or
securely mounted to one of the available Kuuma grill mounting options.
. When pie-heating or post-heating the appliance, never allow the grill to go above 260-290'C (500-550'F) or there will
be discoloration.
. lf cooking at high temperatures, open lid frequently or cook with lid open as much as possible to avoid discoloring
the lid and reducing the anti-corrosion propefties of the stainless steel.
. Any time fatty foods are being cooked over an open flame, flare-ups can occur. To help controlflare-ups, we suggest
using leaner cuts of meat or trimming excess fat from the meats being cooked.
. Excess build-up of burned marinades absorbs grease and can cause flare-ups. Always clean before use.
Only use this appliance outdoors!
Do not attempt to light the appliance if the odor of gas is present.
a
a
FIG.4
REMOVE
ROTATE
FIG.5

I - LEAK TESTING:
. During Leak testing, keep grill away from open flames or sparks and do not smoke.
. Grill must be leak tested outdoors in a well-ventilated area. Leak test must be repeated each time propane cylinder is
replaced or after it is removed for storage.
r Never attempt to light a grill if odor of gas is present.
1. Verify control valve is in the 4OFF" Q position and gas supply is connected.
2. Brush a soapy solution onto connection between cylinder and regulator.
3. Look for growing bubble to appear. lf bubbles appear, re-tighten propane cylinder and repeat steps 1 & 2 until no
leaks are found.
4. lf no leaks are found proceed to lighting the grill.
lf you can,t stop a leak, remove cylinder from the regulator and check for damaged threads, dirt and debris on the
regulator or the cylinder fitting. lf ihreads are damaged on any item, DO NOT USE the item until it is replaced. Also check
toiee if anything is obstructing the flow of gas at the regulator or cylinder connection. Remove any obstruction that may
be found and repeat leak test steps.
See "SECTION L - ACCESSORIES" foT replacement parts.
J . CLEANING AND MAINTENANCE
Never modify the grill, any modification may be dangerous and could cause injury or property damage'
To keep your new grill looking and operating properly, we recommend that the grill is thoroughly cleaned after each
use. By nature, stainless steet is rust resistant; however, the buildup of grease and food in and on the grill can and will
deteriorate the grill over time if not removed. A protective layer of "chromium-oxide" on the outer surface is the reason
stainless steels do not rust. Oxygen coming in contact with the Chromium in the metal creates this protective layer.
lf food, grease or moisture covers the outer surface, oxygen can't react with the Chromium and create the protective
chromium-oxide layer and surface rusting will occur. To minimize this effect:
. lmmediately after grilling, use a stainless steel or brass wire brush and scrub the cooking grate clean.
. After grill has cooled:
. Remove cooking grate and rub back side with wire brush
. Using the wire brush, rub and clean all build-up from "Heat Plate"
. EmptY any and all grease from grease tray
. Remove any food particles or build up on or in the grill
. Use soap and water to thoroughly clean cooking area and adjacent
surfaces and the cooking grate. lf needed to remove stubborn burnt-
on buildups inside the grill or on the cooking grate, use a commercial
oven cleaner. lf an oven cleaner is used, be sure to thoroughly clean
with soap and water afterwards.
. Rinse with fresh water and then dry.
For technical assistance with disassembly or spare pafts call Camco at
001-336-668-7661 or e-mail at [email protected]
K. STORAGE AND TRANSPORT
After use, wait until appliance is cool before preparing for storage and
transport.
tr Remove propane supply cylinder if not already done; make sure control
knob is in the "OFF" Q position before doing this.
I Clean the grill
I Closed the lid and latch shut to secure
tr Fold legs up to store Position
! Oritt is ready to carry or store
or Lift and Clean Liner.
LATCH
LEGS
FOLDED
(4 corners)

L - ACCESSORIES
Camco only recommends using accessories and replacement parts from Camco Manufacturing. Camco accepts no
responsibility for damage or malfunction due to the use of accessories and/or replacement parts from other brands.
Please contact Camco at 001-336-668-7661 or e-mail at [email protected] for the latest accessories and spare parts
available for your grill.
M - TROUBLE SHOOTING
Problems Probable Cause/Remed ies
The burner does not light
- No gas flow; check that there is still gas in the cylinder
- Valve is "OFF" Q; turn control valve to "ON"
- Obstructed gas flow; clean burner and orifice to remove obstruction
- Contact your service agent
The burner does not burn smoothly
or goes out
- No gas flow; check that there is still gas in the cylinder
- Obstructed gas flow; clean burner and orifice to remove obstruction
- Contact your service agent
Large plume of flame on the burner sur{ace - Obstructed gas flow; clean burner venturi, possible spider webs or
insects inside
- Contact your service agent
lnsufficient heat lnjector or venturi tube is obstructed; clean
Contact your service agent
Excessive flare-up
- Excessive cooking temperature; change cooking temp to low $l ,
leave lid open
- Grease and/or residue build-up; clean components
- Excessive fatty meats; trim fat before grilling
- Excessive oils in marinades; use non-oil base
- Contact your service agent
Yellow sooty flame - Obstructed gas flow; clean burner and valve orifice and remove any
debris/spider webs
- Contact your service agent
Hot spots
Grill not level; level grill
Grease or residue build-up; clean components
Excessive fatty meats; trim fat before grilling
Excessive oils in marinades; use non-oil base
Contact your service agent

CUSTOMER SERVICE
ln case of continued difficulty, issues or questions, please contact Camco Manufacturing, lnc. customer service at:
Camco Manufacturing, lnc.
121 Landmark Drive
Greensboro, NC 27409 USA
001 -336-668-7661
E-mail: info@camco. net
Website: www.camco. net
WARNING: Due to our policy of continual product development, Camco reserves the right to alter or modify this product
without prior notice.
ITEM WARRANW
LIMITED WARRANTy: Camco warrants this product to be free from defects in material and workmanship under normal
use and service conditions 'tor 12 months from the date of first purchase. Camco's liability is limited solely to the
replacement of any defective product returned to us. To the extent allowable by law, camco makes no other warranty,
either expressed or implied, nor assumes any liability for incidental or consequential damages resulting from the use of
this product or for breach of warranty of merchantability or fitness for a pafticular purpose. Submit warranty claims to
Camco Manufacturing, 121 Landmark Drive, Greensboro, NC 27409'