Kyocera FS-6025MFP User manual

B/W-MULTIFUNCTIONAL SYSTEM FOR PAPERSIZE UP TO A3
FS-6025MFP/ FS-6030MFP

Mdl
TPM
6030MFP
M
o
d
u
l
e name:
TPM
-
6030MFP
KYOCERA ACADEMY
Author: U. Kunter
Creation: 03/11
Version: 1.0
Note:
All the contents of this document have been carefully researched. However, we cannot assume
liability for the information provided being accurate, complete and up to date.

Note for studentsNote for students
This training manual contains information, topics for discussion, exercises
concerning your course, and is organized into individual “lessons”. The aim of
organizing it in this way is to gain practical knowledge by following specific,
carefully structured (learning) steps as presented in our Learning Units (LU ).
In order to make the training material simpler and clearer, we have marked the
most important learning points with symbols.
This symbol indicates Learning Objectives.
Learning objectives help you keep your focus on the subject matter and enable
you to check your success at the end of the training.
This symbol indicates Exercises.
These exercises give you the opportunity to apply your knowledge hands-on.
This s
y
mbol indicates a K
y
o
Q
uizZ.
y
yQ
Quizzes enable students to test their knowledge by answering review
questions.
This symbol indicates a Summary.
The contents of the preceding chapter are presented in an overview.
We hope this manual is a valuable tool for you to find your own personal way
of learning.
We wish you success and hope you enjoy reading, studying and “using” this
documentation!
Your KYOCERA ACADE MY

LE 01 OverviewLE 01 Overview
At
a
look
DF-470
500 Sheet Finisher
At
a
look
AK-470 Bridge unit
FS-6030MFP
FS-6025MFP
FS
-
6020/ B (without Document Processor)
FS
6020/
B
(without
Document
Processor)
PF-471
500 sheet x 2 Cassette
paper feeder
PF-470
500 sheet x 1 cassette
paper feeder + cabinet
FAX System (U)
IB
50
USB Keyboard
IB
-
50
Gigabit Ethernet
Card Reader Holder
UG-33
Thin Print Activation kit
Card Authentication
Kit(B)
These Options will be activated
by the registration on the
Kyocera Mita Homepage

LE 01 OverviewLE 01 Overview
Options in
detail
Options
in
detail
DP
Original size: A5 –A3
Paper weight:
Simplex: 45 – 160 g/m²
Duplex: 50 – 120 g/m²
m
ax
.50
sheet
(50
–
80 g/m
²
)
m
ax
.
50
sheet
(50
80
g/m )
PF-470
1 x 500 sheet magazine (80 g/m²)
60-163 g/m², A3, A4, A5, Ledger, Legal,
Folio, Oficio II, Letter
DF-471
2 x 500 sheet magazine (80g/m²)
60-163 g/m², A3, A4, A5, Ledger, Legal,
Folio, Oficio II, Letter
CB
470 wooden
CB
-
470
wooden
CB-472 metal
Cabinet base
CB-471 wooden
CB
473
tl
CB
-
473
me
t
a
l
Socket for height increase
Only in combination with
PF-470/ PF-471
DF-470
500 sheet Finisher
With
stapler
for
different staple
positions
With
stapler
for
different
staple
positions
52-256 g/m², A3, A4, A5, customized (98
x 148 bis 297 x 432 mm),
Staple capacity max. 50 Blatt A4
(25 Blatt A3)
AK-470
Bridge Unit
Bridge
Unit
necessary for DF-470

LE 01 OverviewLE 01 Overview
Options in
detail
Fax System (U)
ITU-T Super G3
Modem: max. 33,6 Kbit/s
Data transferrate max. 3 Sekunden (with JBIG)
Scan resolution: normal, fine, superfine, ultrafine
Operating sytem:
Networkfax
: Windows 2000/XP/Vista/7/Server 2003/Server
Options
in
detail
Networkfax
:
Windows
2000/XP/Vista/7/Server
2003/Server
2008
Original size: up to A3
Compressions approach:
JBIG, MMR, MR, MH
Fax properties: Fax, Networkfax, Duplex-receipt/-sending,
encrypted receipt/-sending, fax polling.
USB Card Reader
In combination with Card
A
uthentication Kit
Also usable memory:
MDDR2-256/512/1024
Other options:
PCL Barcode Flash Modul 3.0 (Typ B/C)
KYOmulticode 1.0 (B/C)
Interfaces:
1 x Gb Lan, 1 x USB Printport, 2 x USB Host,
2 x eKUIO Port (1 = IB-50; 2 = Fax System-U)
1 x CF-Card (behind the lower eKUIO cover) 1
2

LE 01 OverviewtLE 01 Overviewt
The touch panel is a new LCD panel with the simple
handling in Kyocera typical style.
A lot of functions are controlled by big icons, which
makes the handling easier
Touch panel
makes
the
handling
easier
.
Function keys
For direct selection of:• copy mode• scan mode• fax
Status ke
y
current job status• changing the job priority• job
cancelling• journal
Document box•
Fax box• USB-Stick memory administration• scan-
to-USB
System menu key•
System settings• reports (also menu
map
)• counter
System
settings•
reports
(also
menu
map
)•
counter
report• accounting system
• service settings
LED Job Separator
Indicates paper in the job separator tray
Keyboard with
Start-, Stop- and Reset key.
Clear-, Quick No.- and Enter key.
Interrupt-, Logout-, Energy saver- and soft Power
switch.
3 LED’s indicating if the machine send’s, receive’s,
buffers, or has a problem.
Hint
With
i t d U201 it’ ibl t
With
ma
i
n
t
enance mo
d
e
U201
it’
s poss
ibl
e
t
o
initialize the touch panel.

LE 02 InstallationLE 02 Installation
Installation
The initial installation should be carried out by technical staff. The following reasons support this advice:
• Although initial installation is documented ("Quick Installation Guide"), instructions are
seldom read.
• Transport safety devices are sometimes not recognized or removed.
• Damage from transportation can be identified beforehand.
• Brief introduction according to customer needs (e g tips about toner replacement)
•
Brief
introduction
according
to
customer
needs
(e
.
g
.
tips
about
toner
replacement)
.
• Adjustment of basic settings as per customer requirements.
• Connection to the network or PC.
• Effective customer support.
Remove all tape‘s and the carton in the exit area and the
protective foil on the scanner glas.
Open
the
upper
cover
of
the
DP
-
470
and
remove
the
Open
the
upper
cover
of
the
DP
470
and
remove
the
secure pad from the separation roller.
After
shaking
insert
the
toner
box
After
shaking
insert
the
toner
box
.
The yield of the installation toner is 3000
pages (in accordance with ISO/IEC 19798)
Install the job separator tray.

LE 02 InstallationLE 02 Installation
Itllti
The scanner locking is needed for the transport of the
machine.
If you didn’t unlock, the display shows call service (C3100). In
this case, switch off the machine unlock the lever and switch
on the machine.
By every transport you have to use this
securing device
I
ns
t
a
ll
a
ti
on (continuation)
By
every
transport
you
have
to
use
this
securing
device
.
In maintenance mode U002 the scanner move’s to the
transport position and you can lock the scanner.
The lever is also protected. For transport securing push the
small hook and then insert the lever.
After switching on the machine the developers fill up mode start’s
automatically for round about 5 minutes.
In this time you can make the most important machine settings
via the install wizard.
After setting the language you can set date and time, also the
network settings and the settings for the optional fax system.
After installing the DF-470 it‘s not possible to insert
Memor
y
card‘s.
y

LE 03 ConstructionLE 03 Construction
1. Cassette
2. Cassette paper feed section
3 MP tray paper feed section
3
.
MP
tray
paper
feed
section
4. Conveying section
5. Transfer/Separation section
6. Charger roller unit
7. Drum unit
8. Developer unit
9. Toner container
10. Fuser unit
11. Eject section
12. Duplex/conveyning section
13. Image scanner unit (ISU)
14. Laser scanner unit (LSU)
15. Document processor (DP) * 3
*3 : Model with Document Processor as standard

LE 03 ConstructionLE 03 Construction
Pa
p
er feede
r
By inserting the cassette the liftmotor (LM) starts.
It stops by swichting the LIFTFULL sensor.
The automatic paper size detection is controlled by
sensor PWSW (width) and PLSW1 – 3 (length).
p
Paper cassette level
The paper level in the cassette is detected by 2
sensor‘s on the rear of the machine.
(PAPEMP1 and 2)
Note
For easier replacement of the paper feed unit, the
LIFTFULL sensor is installed in the bottom plate of
the frame.

LE 03 ConstructionLE 03 Construction
Paper
cassette
The paper cassette automatically detect’s
the paper size by PWSW (width) and
PLSW (lenght) switches.
Paper
cassette
To prevent paper jam by overload of the
cassette, the lift plate goes down by slide
in the cassette.
Note
In Systemmenu/Counter ÆCassette-/Universalsettings it‘s possible to
select metric or inch for each cassette. So mixed use is possible.
U034 for adjustment of the center position of every paper feeder and duplex unit
also in Systemmenu ÆAdjustment
/
Maintenance ÆService Settings Æ
ÆCenter Line Adjustment

LE 03 ConstructionLE 03 Construction
Pa
p
er feed unit
p
1. Main Motor
2. Paper feed clutch
3. Regist clutch
4. Duplex clutch
5
Lift motor
5
.
Lift
motor
5
5

LE 03 ConstructionLE 03 Construction
Pa
p
er feed unit
The registration roller has a big diameter to prevent paper
curl.
p
Paper loop
Cassette
Regist
& feed
Feed from the cassette’s
The Paper feed drive is started approximately 25ms prior to the secondary feed for registration of the
leading edge of the paper.
Paper
loop
Cassette
feed
Regist
&
feed
roller feed
NAME
Cassette feed clutch
Regist sensor
Regist clutch

LE 03 ConstructionLE 03 Construction
Duplex unit
The Job Separator is used to turn around the
paper for duplex printing Therefore it
’
s better
paper
for
duplex
printing
.
Therefore
it s
better
when the tray is empty.

LE 03 ConstructionLE 03 Construction
Dit
The main parts of the drum unit are:
• a-Si drum
• Charge roller
• Cleanin
g
blade and cleanin
g
roller
D
rum un
it
gg
• LED-bracket to erase
• Sweep roller for waste toner
• DK Relay PWB
The drum surface
p
otential is 270V
(
+/-20V
)
p(
)
The waste toner bottle is controlled by a LED
(WTL) - Sensor (WTS) combination.
The life time of the drum is specified to
300.000 pages.
1. Drum
2. Charger roller
3. Charger cleaning roller
4. Charger case
5. Cleanin
g
blade
g
6. Cleaning roller
7. Scraper
8. Sweep roller
9. Drum frame
10. Cleaning lamp (CL)

LE 03 ConstructionLE 03 Construction
Developing
unit
Mono componentsystem
300.000pages
DCVoltageVdc 160V
ACVoltageVpp 1.80kV
Developing
unit
NoTonersensoravailable.
As soon as the Main motor moves, toner is
transported from the toner catridge into the
developer unit
1. Developing roller
2. Developing screw A
3. Developing screw B
4. Developing blade
5. Magnet blade
6. Developer case
7. Upper developer cover
8. Toner container

LE 03 ConstructionLE 03 Construction
Transfer and Separation
The transfer of the toner from the
drum to the paper happens by the
transfer unit.
The separation is done by separation
needles and a bias voltage, as also
by the drum separator which pick up
Transfer
and
Separation
the paper mechanically from the
drum.
Contact springs for transfer- and
separation
voltage
separation
voltage
..

LE 03 ConstructionLE 03 Construction
The Fuser unit is only available as one
unit.
The most important specifications are:
Fuser unit
1 contact Thermostat on the edge of the
heat roller.
2 Thermistor’s for controlling overheat .
2 Fuser heater
Drive start timing: 135°C
Ready : 150°C
Print:165
°
Print:165
The disassembling of the fuser unit is
complicated.
A reset in Maintenance Mode isn’t necessary after C6XXX error code.
Reset is possible by power off/on the system.

LE 03 ConstructionLE 03 Construction
Eject unit
Eject
unit
The Eject unit has 2 trays.
The main tray is the inner tray.
The secondary tray is the Job
Separator.
Th t t ll d b EPS
Th
ese
t
rays are con
t
ro
ll
e
d
b
y
EPS
sensor (Eject_Full_Upper) and PFS
sensor (Eject_Full_Lower), also by
JEPS (Job eject papersensor).
The capacity of the Job Separator is
normally 50 sheets 80g/m², but it is
possible to store more then 100 sheets
possible
to
store
more
then
100
sheets
.
Because the system uses the upper
eject path for re-feeding the paper for
Duplex printing this might give a
problem.