Lambo Doors Canada Chevrolet Camaro 1993 User manual

Page1of12 CHEVROLET CAMARO1993-2002
VerticalDoorsCanada, Inc/LamboDoorsCanada, Inc. 1888LAMBO88 or1888 DOORS18
MadeinUSAwith U.S.PATENT#6,808,223;#6,845,547;
#7,140,075;#7,059,655 andotherpatentspending.

CHEVROLET CAMARO1993-2002
THIS KITINCLUDES:
Ø16 M8-1.25X30MMBOLTS
WITHWASHERS ØRIGHTAND LEFT HINGE ASSEMBLY
Ø2SHOCKS720 PSI Ø2SHOULDERBOLTS
Ø2PINS Ø2WIRESAND 4WIRE
CONNECTORS
TOOLS REQUIREDFORINSTALLATION:
ØAIRRACHET, GRINDERAND
CUTTER.
Ø10MM, 11MM, 13MM, 14MM,
15MM, SOCKETSAND
EXTENSION.
ØFORKAND PHILLIP’SSCREW
DRIVERS
ØSPACERSFORTHEDOOR
GAP.
Ø3/16 ALLENWRENCH
Ø1/4TORXBIT
Ø9/16 WRENCH
ØLOCKTITERED

(Note:Thepictureson themanualareforreferenceonlythey
may notmatch yourvehicle.)
1) Disconnectthebattery.
Note:SomeofthesemodelsareequippedwithTHEFT-LOCK audio
systems, see yourmanualorcontactyourdealeron howtodisableit.
2) Headlighthousingremoval:
Openthehoodandremove
(1)10mmnutsecuringthe
headlight, afterremoving
thenutyou will beableto
removetheheadlight
housingbypullingstraight
up.Carefullydisconnect
theelectricalconnectors.
3) Removethefender:
Removeall fastenerson wheelwell.
Note:if yourvehicleisequipped
withaskirtyouwill have toremove
it.
Withtheheadlightremovedyou will
haveaccess to(3)11mm nutsandthis
will releasethefenderfromthe
fender.
Note:Thereisalsoanalignmentpin
(redarrow)attachedtothefenderyou
will havetopullawayfromthe
bumpertoreleasethefender.

Pull onthewheelwell and remove
(1)10mmbolt locatedbythe
factoryhinges.
Removethe(2)10mmfender-to-body
boltsfrombelowthevehicleatthe
frontrockerpanelarea.
Openthedoorandremove(1)10mm
boltlocatedbetweenthewindshield
pillarandthefactorydoorhinges.
Removethemountingboltsalongtheupperedgeofthefenderand carefully
removethefender.

4) ModifyApron:
InorderforthenewVerticalDoorInc.
systemtosit properlyyouwillhaveto
cuttheapron(about5” inlengthand
1”-3”indepth). Aftercuttingtheapron
usea grindertoremoveanysharp
edges. (VDInotresponsibleforany
errors)
Usea 10mm bolttoremovethefender
holddownasshowed.
5) Howtogainwireslack:
Wireslackisneededforthenew
VerticalDoorInc.systemtofully
open,wireslackwill begainfrom
insidethedoor.
Doorpanelremoval:
You will havetoremovethedoor
paneltogainwireslack.
Removethecoversand thescrews.
Note:onmodelswithpowerwindowsusetheforktoprythecontrolpanel
fromthedooranddisconnectthewireharnesses.
Once all ofthescrewsareremoved,detachthetrimpanelfromthedoor,
workingaround thedoorwithaplastictrimpaneltooltodisengagetheclips,
disconnectanyelectricalconnectorsandremovethetrimpanelfromthe
vehiclebyliftingit upandawayformthedoor.
Withthedoorpaneloff removethespeaker, insidetheholeyou will find a
plasticclipthatholdsdownthewires, removetheclipthesewill giveyou
theneededwireslack.
NOTE: on modelswithpower
windowsyou will havetoadd (2)
extracablesasshowed.

6) Preparation forfactoryhinge
removal:
Closethedoorandusepainter’s
tapetosecurethedoortothe
body, inpreparation forfactory
hingeremoval.
Usea13mmwrenchtoremove
the(4)boltssecuringthefactory
hingestotheapronanda15mm
wrenchtoremovethe(4)bolts
securingthefactoryhingestothedoor.
Insertspacersafterremovingthefactoryhinges.
Hint*(Youcanmake yourspacers outofpaintsticksandabout8-10turnsof
bluepainters tape)
Hint*Usepainter’stapetoprotecttheedgesofthefenders andthedoors.
7) InstallyournewVerticalDoorsInc. system:
MakesuretheVDIsitsflatagainsttheapron.
Usea15mmwrenchtosecuretheVDI
systemtothedoorand a14mm Wrenchto
securetheVDIsystemtotheapron.
Cutthefactorywirebootinhalf. Thehalfthat
isgoingtothedoorwill beremovedand
aftermarketwirelookwill beaddedtoprotect
exposedwires.
Hint*Tightentheboltsonthedoorfirstthen
theboltson theapron.

2
3
1
8) Oncehinge islockedin place, breaknut #1then turnAllenset
screw#2 onfiguntil it hitsthe blockthen openthedoorandcontinue
toadjust until the doormatcheswiththe striker,openand closedoor
making sureitcloseslikefactory.
Hint*(leave#1 nut looseuntilshockisinstalledAllen setscrewwill
havetobere-adjustedaftershock isinstalled.
9) Installtheshock.
Hint*(You will needahelpertoraisethe door). (Slip the sphericalrod
mount intothesphericalball bearing(1).Using a1/4Allenwrench,
tighten thescrewintothe swingarm(2). Aftertheshockisinstalled
secureit byinstalling the pin in the bottomshock end (3).
SCREW#2
NUT#1
BODY OF
CAR DOOR

10) Adjustdooropeningsetscrew#3 clockwiseuntil distance betweennub
and swingarmisenoughsothattheswingarmmovesup anddownfreely.
Hint*(FinetunetheAllenAdjustmentscrew(#2)torealignedstrikerwith
door. Afterthedoorisaligntestdoorbyopeningand closing,lifting and
loweringdoorseveraltimes.
Note:Donotinstall fenderuntil theadjustmentofthedoorisaccurate,
andthesetscrewistightlysecure. Alsomakesure everythingistight,
adjustmentissetandeverythingisLocktite.
ADD GREASETOZERK FITTINGS

11) Modifywirelayout:
Aftergainingtheextrawireslack, you will
beabletoliftthedoorfully.
NOTE: Checkthewaythewiresarelayout.
12) Modifyfender:
You will havetocuttheinnerlipofthefenderasshowed. Useagrinderto
removeanysharpedges.
Grindthebottomsideofthefenderbythemirror. Usethe
includedpapertemplateforreference only.
You will havetotrimabouta1/8”ofthe
trimforthedoortoopenproperly.

13) Modifythedoor:
You will havetocutthecornerofthedooras
showed.
You will needextraclearance forthe
doortoopenproperly, useasanderon
theinsidetrimofthedoortogainthe
clearance.
14) ClosethedoorandReplace thefender, byreversingstep2and3.
Hint*(Make suretheelectricalwiresdon’tgetpinchedenoughtodamage
wires)
NOTE: yourvehicleshouldlook
likethepictureswhenfinish.
15) Followthesamestepsfortheotherside.
VERTICAL DOORS LAMBO DOORS