Lamtec GKI300 User manual

www.lamtec.de
Sensors and Systems for Combustion Engineering
Operating Instructions
Graphic Customer Interface
GKI300

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Table of Contents
Table of Contents
1 Important Information about the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity of these Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Classification of the Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Important Information about the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1 Standard Screen Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.2 How to Shut Down GKI300 Properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Mounting and Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Panel Installation Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Mounting to a VESA Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.4 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.4.1 Connection to FMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4.2 Connection to ETAMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4.3 Connection to BT300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5 Changing the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.1 Default IP Address in the Data Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.2 Default IP Adress in the GKI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2 Burner Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3 Fuel-air Ratio Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4 Load Controller Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.5 CO/O2 Setpoint Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.6 NEMS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.7 Set Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.8 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.8.1 Change Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.9 Switch Off GKI300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.10 Alternative Shut Down Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Request GKI300 Screen from Other Network Computers . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10 Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.1 Visualisation System does not Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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Table of Contents
10.2 Visualisation System has Crashed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.3 Visualisation System Contains no Plant Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.4 Error Message Website not Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12 Disposal Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

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1 Important Information about the Manual
1 Important Information about the Manual
1.1 Validity of these Instructions
The manual is valid for the GKI300 graphic customer interface.
The GKI300 graphic customer interface is used for the data visualisation of combustion plants.

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2 General Safety Instructions
2 General Safety Instructions
Observe the instructions!
Proceed only according to the instructions present here DLT7106-17-aEN-005.
Use the device only for its described purpose!
Only trained staff may operate this device.
The device may be operated and maintained only by those who are capable of doing so in
terms of their level of knowledge and training.
Observe the safety regulations of the burner manufacturer.
Electrical coupling with devices that are not mentioned in these instructions - only after con-
sulting with the manufacturers or with an "authority on the subject."
The liability for the function of the device lies with the owner or operator.
In all cases, the liability for the function of the device lies with the owner or operator, provided
the device is being improperly operated, maintained or serviced by persons who do not have
sufficient knowledge or if the device has been handled in a manner that is not compliant with
its intended use.
The design test certificate shall expire if modifications are made to devices that have a design
test certificate. Inputs and outputs of the device and the associated modules may only be in-
terconnected according to the specifications shown in these instructions.
LAMTEC GmbH & Co. KG shall not be responsible for damages which have been caused by
the non-compliance with the above-mentioned instructions. The warranty and liability condi-
tions of LAMTEC GmbH & Co KG conditions of sale and delivery shall not be extended due
to the above information.
If reference is made to laws, directives and standards, the legal system of the Federal Repub-
lic of Germany will be taken as a basis.

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2 General Safety Instructions
2.1 Classification of the Safety Instructions and Warnings
The following symbols are used in this document to draw the user's attention to important safe-
ty information. They are located at points where the information is required. It is essential that
the safety information is observed and followed, and that applies particularly to the warnings.
DANGER!
This draws the user's attention to imminent danger. If it is not avoided, it will result in death or
very serious injury. The plant including its surroundings could be damaged.
WARNING!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in death or very serious injury. The plant including its surroundings could be damaged.
CAUTION!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in minor injuries. The plant including its surroundings could be damaged.
NOTICE
This draws the user's attention to important additional information about the system or system
components and offers further tips.
The safety information described above is incorporated into the instructions.
Thus, the operator is requested to:
1 Comply with the accident prevention regulations whenever work is being carried out.
2 Do everything possible within his control to prevent personal injury and damage to prop-
erty.

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3 Product Description
3 Product Description
The GKI300 graphic customer interface is used for the data visualisation of combustion plants.
It has an 10" touch screen with a resolution of 1024 x 768 pixels.
The GKI300 can be combined with the LAMTEC burner control ETAMATIC, ETAMATIC OEM,
BT300 and FMS burner control systems.
The configuration of the burner control system is read at the start of the GKI300 and the plant
is displayed accordingly. The GKI300 is connected to the plant by a transposed line with an
Ethernet plug (RJ45) and a LAMTEC data module.
The GKI300 can be used on the ETAMATIC OEM instead of customer interface type
663R0935.
The advantage of the GKI300 graphic customer interface is the clear display of all im-
portant plant parameters.
The following are displayed:
• Starting window with a display of the usual burner values and the existing exhaust gas val-
ues, if pertinent
• A fault history containing the last 10 faults
•O
2 setpoint curve
• CO/O2 setpoint curve
• CO/O2 learning curve
• Fuel-air ratio curves
• Burner details with the status of the inputs and outputs
• Operating hours
The following values can be changed:
• Change of the setpoint values of a load controller integrated into the burner control unit
• Fault reset
• Default burner efficiency
• Release for mode setting
3.1 Important Information about the Product
3.1.1 Standard Screen Size
The standard screen sizes is 10". Other sizes are available upon request.
The connections are also identical for GKI300 versions in other sizes.
Installation dimensions, technical data, and so on, however may deviate.

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3 Product Description
3.1.2 How to Shut Down GKI300 Properly
The GKI300 can be shut down only using the On/Off button.
Fig. 3-1 shut down GKI300
1 On/Off button on the back of the device.
After you press the On/Off button on the back of the device, the following
dialogue box appears.
Fig. 3-2 shutdown screen
After the shut down button (1) is pressed, the GKI300 is shut down properly.
NOTICE
In case of an improper shut down (e.g., due to an interruption of the voltage supply), it may
occur that the GKI300 no longer starts up properly.
If the system does not start together with the visualisation system: see Chapter 10.1 Visualis-
ation System does not Start

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3 Product Description
3.2 Technical Data
Fig. 3-3 Views GKI300
Fig. 3-4 Dimensions GKI300

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3 Product Description
Display (only valid for the 10" standard version of the GKI)
LCD size 10,4"
Max. resolution 1024 x 768 pixels
Brightness 250 cd/m2
Contrast 600:1
LCD colours 262K
Pixel pitch 0.0675 (H) x 0.2025 (V) mm
Viewing angle 150°/130° (H/V)
MTBF background lighting 40,000 hrs
Mounting Panel, rack, and swivel arm VESA 100x100 mm/
3.93"x3.93" in
Dimensions (HxWxD) 202x235x31 mm/7.95"x9.25"x1.22" in
Weight 2,2 kg/4.85 lb
Touch screen Resistive, 4-wire
CPU (processor) Intel® Atom™ N2600 (optional N2800)
Memory 2GB 533 MHz DDR3 SO-DIMM pre-installed
(4GB max.f. N2800)
Power supply 8-36 V
Power consumption 7 W
Accessories
Panel installation kit Obligatory for panel installation
Operating condition
Ambient temperature Operation: -25 °C ... +75 °C/-13 °F ... +167 °F
Material
Housing and Front frame aluminium

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3 Product Description
3.3 Equipment
Fig. 3-5 Scope of supply of GKI300
1 GKI300
2 Power supply unit
3 Mains connecting cable
4 Driver CD for WinXP, Win7, Win8, Linux, 32Bit/64Bit
5 W-LAN antenna
6 Touch pen
7 Mounting clamps for assembling in control cabinet (optional)

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4 Mounting and Electrical Connection
4 Mounting and Electrical Connection
4.1 Assembly
Setup and mounting of GKI300
The GKI300 is suited for panel installation and mounting on suitable holders, such as VESA
100.
NOTICE
IP40 type of protection is guaranteed only in case of panel installation. Mounting on holders
is permitted only in dry rooms.
4.2 Panel Installation Option
Fig. 4-1 Fastening using the panel installation kit
1 Fastening clamps (2 pieces)
2 Screw 4 x M4
3 Panel (front sheet of control cabinet or rack)

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4 Mounting and Electrical Connection
Fig. 4-2 Cutout size in case of panel installation:
Attachment of the GKI to the front of the switch cabinet using the 2 fastening clamps
1. Positioning of the GKI300 in the plate cut out created previously according to dimensional
specifications.
2. Hook the fastening clamps onto the back.

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4 Mounting and Electrical Connection
4.3 Mounting to a VESA Holder
The Gerät can be mounted to a swivel arm or pedestal using a VESA 100 (Video Electronics
Standards Association) holder.
Fig. 4-3 Mounting of the GKI300 to a VESA 100 holder
Using 4 screws M3, the VESA 100 holder is mounting to the back of the Gerät.
NOTICE
The use of a VESA 100 holder is suitable only in dry rooms.
1 4 x screw holes for the fastening of the VESA 100 holder
2 Example of a VESA 100 holder with pedestal (not included in the scope of supply)

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4 Mounting and Electrical Connection
4.4 Electrical Connections
Electrical connection of the GKI300
The bottom of the device contains all required connections as standardised plug connections.
NOTICE
Damage to electronic modules due to electrostatic discharge
During all work, electrostatic discharges must be prevented using suitable measures.
Suitable measures include the following:
Wear an ESD Grounding Wrist Strap.
Touch grounding objects between individual work steps.
When working with a disassembled device, use a grounded antistatic foundation.
Fig. 4-4 Connections on the back of the device
1 Audio input
2 Audio output
3 W-LAN antenna
4 HDMI port
5 10/100/1000Mbit RJ45 port
6 4 x USB 2.0
7 1 x serial interface COM 1 RS-232
8 Screw connection Power supply
9 1 x serial interface COM 2
10 On/Off button/Reset button

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4 Mounting and Electrical Connection
4.4.1 Connection to FMS
Fig. 4-5 Electrical connection for FMS
NOTICE
For a direct connection between the data module and GKI300, a cross-over Ethernet cable
type 663R0105 is used.
Alternatively, a connection through an intermediately switched hub or switch is possible.
In this case, commercial, non-crossed-over Ethernet cable must be used.
Connection diagram of the FMS with terminal designation
1 Communication processor (24V)
2 Data module (24V)
3 GKI300 (12V)
4 Ethernet line (cross-over)
5 FMS
6 Connection between FMS and the communications processor

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4 Mounting and Electrical Connection
4.4.2 Connection to ETAMATIC
Fig. 4-6 Electrical connection between ETAMATIC/ETAMATIC OEM
NOTICE
For a direct connection between the data module and GKI300, a cross-over Ethernet cable
type 663R0105 is used.
Alternatively, a connection through an intermediately switched hub or switch is possible.
In this case, commercial, non-crossed-over Ethernet cable must be used.
Connection diagram of the ETAMATIC/ETAMATIC OEM with terminal designation
1 Connection between ETAMATIC and the data module
2 Data module
3 GKI300
4 Ethernet line (cross-over)
5 ETAMATIC/ETAMATIC OEM

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4 Mounting and Electrical Connection
4.4.3 Connection to BT300
Fig. 4-7 Electrical connection BT300
NOTICE
For a direct connection between the data module and GKI300, a cross-over Ethernet cable
type 663R0105 is used.
Alternatively, a connection through an intermediately switched hub or switch is possible.
In this case, commercial, non-crossed-over Ethernet cable must be used.
Electrical connection of the BT300 with terminal designation
Fig. 4-8 Electrical connection BT300
4.5 Changing the IP Address
4.5.1 Default IP Address in the Data Module
The default IP address of the data module on delivery is 192.168.1.250. For changing the IP
address you have to connect the data module directly to the network adapter of your computer
(use a cross-over network cable). You must configure temporarily the IP settings of the net-
work adapter of your computer to the same sub net as the data module. For further information
on configuration, refer to the documentation for the data module (Publication No. DLT7111).
4.5.2 Default IP Adress in the GKI300
On delivery status, the IP address of GKI300 is also 192.168.1.250 (default). The communi-
cation with the data module is already preset. A change of the IP address by user is not re-
quired.

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5 Commissioning
5 Commissioning
5.1 Commissioning
To start up the system, press the On/Off button (1) on the bottom of the GKI300.
Fig. 5-1 Commissioning the GKI300
The visualisation system starts automatically; the connection with the data module is estab-
lished in the same manner.
NOTICE
Booting the system may take several minutes.
If the system does not start together with the visualisation system: see Chapter 10 Correcting
Faults