LAPPSET SONA User manual

May 28, 2013
Sona installaon manual v2.0 - 1 -
Sona installaon manual v2.0

Sona installaon manual v2.0 - 2 -
This manual contains all informaon you need to
assemble and install this product. Make sure you
check all safety chapters and follow the instrucons
to prevent dangerous situaons.
If you have any remarks or improvements, please
contact us.
Have fun with the product!
Introducon
Lappset InterAcve Competence Center
T: 0031 547 289 410
E: interac[e-mail]
2 Introducon & Contents
3 Preparaon & Tools list & Aenon
4 Sona isometric view
5 Parts - Sona
6 Parts - Mounng
7 Dimensions
8 Foundaon
10 Funky oor on les
11 The arch
12 Polyester caps
13 The hinge cap
14 Electronics
15 Closing up
16 Finishing touch
17 Maintenance
18 Angry Birds version - parts
19 Angry Birds version - Installaon
22 Warranty
23 Safety cercate
24 Environment
Contents

Sona installaon manual v2.0 - 3 - Sona installaon manual v2.0
Before assembling the product please make sure:
• You have all necessary parts
• You have the necessary tools
For installing and assembling a Sona it is
recommended:
• To work with two persons.
• To assemble the Sona in a dry environment.
• To use so protecon on the oor, to prevent
scratches.
For installaon of the electronics a NEN-EN 1010
cered mechanic is needed.
Assembling
• (electronic) tools for hexagon M8 and M10
bolts/nuts
• Power drill
• Drill bit 10mm
• Security Torx-45 bit (with hole cut-out)
• M10 tap
• Transparent sealant
Installaon
• Forkli truck/small crane
• Equator
Preparaon
Tools list
Aenon
Aenon!
When placing Sona:
• Do not place Sona within 50m of nearest
housing facade. Rule of thumb: Sona with sound
level on 5 is not audible at nearest house.
• Do not place the Sona within fastly moving
shadows. For example near ag poles, tree
braches, etc. Shadows may interfere with the
game play.
• Make sure the play area receives a sucient
amount of light. Outdoor ambient light is
sucient. Indoor, good light condions are
necessary for the camera to ‘see‘ clearly.
• When using arcial lights, make sure the
contrast and lenght of shadows is limited: Place
the lights high, and close to the play area.
• Make sure at least 1,5m of free space without
obstacles is available around the Sona play area
for safety reasons.
• Make sure the side of the Sona with the buon
(above nr. 2 on the play oor) is closest to the
power supply. This way, cable lengths and power
loss are limited.
• Have a 3G SIM Card ready to install in the Sona
for online management.

Sona installaon manual v2.0 - 4 -
Sona isometric view

Sona installaon manual v2.0 - 5 - Sona installaon manual v2.0
arch frame
PCS
199-101
Button plate
PCS
199-017
Plate
PCS
199-024
EAO Button
PCS
100-112
EAO Bazel
PCS
100-113
Hinge tube
PCS
199-065_C
FunkyFloor
PCS
199-501
Speaker JBL
PCS
100-107
Sona YIN box
PCS
100-102
electronics board
PCS
199-310
Polyester cap
PCS
199-401
Hinge cap
PCS
199-002_C
polyester clamp
PCS
199-221
2
Installation mould
PCS
199-599
Parts - Sona
Grey parts are pre-installed
1 11
111611
11122

Sona installaon manual v2.0 - 6 -
Torque Nut M10
PCS
100-274
Bolt secured M10x30
PCS
100-213
Torque nut M8
PCS
100-271
anchor bolt M16
PCS
100-231
Hex nut M16
PCS
100-277
Hex nut M8
PCS
100-276
Hex bolt M8x20
PCS
100-240
Hex bolt M10x50
PCS
100-245
Hex bolt M8 x 40
PCS
100-243
Washer M10
PCS
100-282
Washer M8
PCS
100-281
Washer M16
PCS
100-284
Hex bolt M8x35
PCS
100-247
Rope
PCS
100-508
Transparent sealant
PCS
100-507
Parts - Mounng
116
12616
121231
24
131612

Sona installaon manual v2.0 - 7 - Sona installaon manual v2.0
3782mm
149in
940mm 37in
4965mm 195in
4000mm
157in
4500mm
177in
4500mm
177in
3800mm
150in
Dimensions

Sona installaon manual v2.0 - 8 -
anchor bolt M16
PCS
100-231
FunkyFloor
PCS
199-501
4249mm
+
-
10 10
167,3in
+
-
0,4 0,4
4789mm
+
-
10
10
188,6in
+
-
0,4
0,4
A
Parallel!
700mm 27,5in
270mm
10,6in
350mm 13,8in
4249mm
+
-
10 10
167,3in
+
-
0,4 0,4
4789mm
+
-
10
10
188,6in
+
-
0,4
0,4
A
Parallel!
700mm 27,5in
270mm
10,6in
350mm 13,8in
DETAIL A
Installation mould
PCS
199-599
Hex nut M16
PCS
100-277
Washer M16
PCS
100-284
Foundaon
1. Put the anchor bolts in the concrete
foundaon. Use the installaon mould for
posioning. Get the power cable in place.
2. Put funky oor on top and add sand.
12
12
1
1 6

Sona installaon manual v2.0 Sona installaon manual v2.0 - 9 -
1300mm 51in
700mm
28in
A
M
1300mm 51in
600mm
24in
700mm 28in
Power cable.
>1,5m above
ground
Concrete
Anchor bolts x3
270mm
11in
700mm 28in
350mm 14in
395mm
16in
542mm 21in
1300mm 51in
700mm
28in
DETAIL M
SCALE 1 : 25
1300mm 51in
700mm
28in
A
M
1300mm 51in
600mm
24in
700mm 28in
Power cable.
>1,5m above
ground
Concrete
Anchor bolts x3
270mm
11in
700mm 28in
350mm 14in
395mm
16in
542mm 21in
1300mm 51in
700mm
28in
DETAIL M
SCALE 1 : 25
1300mm 51in
700mm
28in
A
M
1300mm 51in
600mm
24in
700mm 28in
Power cable.
>1,5m above
ground
Concrete
Anchor bolts x3
270mm
11in
700mm 28in
350mm 14in
395mm
16in
542mm 21in
1300mm 51in
700mm
28in
DETAIL M
SCALE 1 : 25
anchor bolt M16
PCS
100-231
FunkyFloor
PCS
199-501
1
Foundaon
Make sure the power cable has at least 1,5m over-
length.

Sona installaon manual v2.0 - 10 -
- 10 -
Funky oor on les
Alternave: Funky oor on les.
The funky oor will be supplied in one piece with
dimensions 5x5m (16,4 ). The actual play area will
be 4,5x4,5m.
Install concrete borders to set o the play area of
4,5x4,5m (14,7 ). Create a pleateau of les within
that is approximately 2cm below ground level.
If you use les make sure these are installed upside
down, for minimal seams.
Install the Funky Floor on the plateau, pull the edges
over the concrete borders and lock them by pung
them at least 15cm (6inch) vercally into the ground.

Sona installaon manual v2.0 - 11 - Sona installaon manual v2.0
A
B
DETAIL A
SCALE 1 : 10
Mount to concrete
floor using 350023
and 350024
Do not tighten yet.
DETAIL B
SCALE 1 : 10
Use top hole
Connect the halves
together with 3x M10x50
(350013, 350014, 350015)
Do not tighten yet.
Before connecting the two
halves, remove transport
plate 350038
arch frame
PCS
199-101
Torque Nut M10
PCS
100-274
Hex nut M16
PCS
100-277
A
B
A
B
Hex bolt M10x50
PCS
100-245
Washer M10
PCS
100-282
Washer M16
PCS
100-284
3. Put the arch frames up on top of
the anchor bolts (A). Make sure the
power cable goes through the foot (at
the side of the 2 on the oor)
4. Connect the arches at the top (B).
The arch
Mount bow on top of anchors in concrete
oor using 100-275 and 100-283 (both 6x).
Do not ghten yet.
Connect the arches together with 100-245 (3x),
100-274 (3x) and 100-282 on both sides (6x). Use
the top holes on the side. Do not ghten yet.
2126
3 3 6

Sona installaon manual v2.0 - 12 -
Hex nut M8
PCS
100-276
C
C
Polyester cap
PCS
199-401
polyester clamp
PCS
199-221
Hex bolt M8 x 40
PCS
100-243
Washer M8
PCS
100-281
Hex bolt M8x20
PCS
100-240
Polyester caps
Tighten the polyester cap to the steel
frame with the polyester clamps 199-221
and bolts 100-243 + washers 100-281.
Use a power drill to drill holes in
the top of the polyester caps on the
inside and secure them with bolt
100-240 and nut 100-276 to the steel
frame.
Install polyester caps
199-401
Aer installing the
caps, ghten all the
bolts in the arch.
5. Install the polyester caps in place.
6. Mount the polyester caps to the
steel arches.
7. Tighten all bolts
1212 1616
216

Sona installaon manual v2.0 Sona installaon manual v2.0 - 13 -
D
Insert cap
350008 into
arch
DETAIL D
SCALE 1 : 10
Attach rope to
cap and arch
for safety!
C1
DETAIL C1
SCALE 1 : 10
C1
DETAIL C1
SCALE 1 : 10
C3
DETAIL C3
SCALE 1 : 10
Hinge tube
PCS
199-065_C
Torque nut M8
PCS
100-271
Hinge cap
PCS
199-002_C
D
C1
DETAIL C1
SCALE 1 : 10
C1
DETAIL C1
SCALE 1 : 10
C3
DETAIL C3
SCALE 1 : 10
C1
DETAIL C1
SCALE 1 : 10
C1
DETAIL C1
SCALE 1 : 10
C3
DETAIL C3
SCALE 1 : 10
Hex bolt M8x35
PCS
100-247
The hinge cap
7. Insert the hinge cap into the arch.
Lock it with the bolt, and secure it with
a rope.
Step 1: Slide part 199-065 on
the axis of 199-002.
Step 2: Insert the assembly in the
arch. Put the xed end of the axis
in rst.
Step 3: Slide part 199-065 back
through the hole on the opposite
side and lock it in place with bolt
100-247 and nut 100-271.
Final result.
11
11

Sona installaon manual v2.0 - 14 -
230 V. in
12V.
15V.
BUTTON
230 V. IN
230 V. OUT 230 V. OUT
15.V Power block
Safety
Transformer
STANDBY
Power
Active
Amplier
AUDIO OUT STANDBY 12V.
YIN
+
Camera
In top of bow On mountingplate
12 V. STANDBY
AUDIO OUT
AUDIO IN
Electronics
Cable 1: main computer cable.
Cable 2: sound cable out.
Cable 3: Cable to speaker on
other side
8. Connect the power cable to (by
EN1010 cered installer!) the CEE plug
socket. Connect the plug.
9. Connect other cables (picture).
Buon, power to the top, audio cables.
Check the electronics. See schemac
view below as a check.

Sona installaon manual v2.0 - 15 - Sona installaon manual v2.0
Bolt secured M10x30
PCS
100-213
Button plate
PCS
199-017
Plate
PCS
199-024
Bolt secured M10x30
PCS
100-213
Rope
PCS
100-508
Closing up
10. Close the cap. Connect the rope
for safety, and use bolts 100-213 to close
up. Make sure cables do not get between
the axis!
11. Close the sides with 199-017
(buon, on hinge side and number 2
side) and 199-024. cap. Close up with
bolts 100-213.
Secure rope to cap and in top
of Sona.
Connect the
buon to the
electronic
box in the
Sona.
20
11
14

Sona installaon manual v2.0 - 16 -
13. Now Sona is ready to play. Look in
the product manual how to get it online,
and do all sengs.
Let’s play!
12. Close the top gap with
transparent sealant to make Sona
waterght.
Finishing touch
Transparent sealant
PCS
100-507
1

Sona installaon manual v2.0 Sona installaon manual v2.0 - 17 -
Maintenance
Clean caps at least every
year with water and mild
detergent.
Remove small scratches by
using regular car wax and
polish products.
Keep camera hole clean of
cobwebs or other kind of
debris.
The Funky oor is lled with quartz sand.
Sweep the sand is swept away due to intensive
use, sweep it back with a broom.
If the lling sand is lost replace it with quarts
sand washed and dries with a dimension of > 0,2
and < 1,0 mm.

Sona installaon manual v2.0 - 18 -
The Sona Angry Birds version is equipped with a 3D gure of an Angry Bird on top of the Sona arch.
The gure is mounted on a foot ange, which is placed on top of the Sona.
The polyester caps are a special version, with circle cutouts for the foot ange.
The playoor has a dierent design, and is delivered in the package.
Bolt secured M10x30
PCS
100-213
Polyester cap AB
PCS
199-402
AB foot flange
PCS
199-610
AB figure
PCS
904803
Torque Nut M10
PCS
100-274
Hex bolt M10x50
PCS
100-245
Washer M10
PCS
100-282
Angry Birds version - parts
11
42
24
2

Sona installaon manual v2.0 - 19 - Sona installaon manual v2.0
E
AB1.
Aer seng up the arch (step 4 in
the installaon manual), mount the AB
ange into place on top of the arch.
AB foot flange
PCS
199-610
E
Torque Nut M10
PCS
100-274
Hex bolt M10x50
PCS
100-245
Washer M10
PCS
100-282
Angry Birds version - installaon
Slide down ange 199-610 on the Sona
construcon.
Bolt shut with 100-254 (2x), 100-274 (2x)
and 100-282 (4x)
Make sure the power cables
go through the middle hole,
and do not get stuck!
Detail E:
1
422

Sona installaon manual v2.0 - 20 -
F
SONA ANGRY BIRDS
AB2.
Bolt the AB gure in place with 100-213 (4x).
Cauon! Do not use electric machine!
Bolt secured M10x30
PCS
100-213
AB figure
PCS
904803
F
SONA ANGRY BIRDS
Angry Birds version - installaon
Detail F:
14