Larzep CS 45 User manual
RESCUE SET
“CS 45”
LARZEP,S.A. LARZEPAUSTRALIAPTY.LTD. LARZEPGBLTD.
AvenidaUrtiaga,6 104WedgewoodRoad, 3CommerceWay‐LeightonBuzzard
48269MALLABIA,SPAIN HALLAM,VIC.3803AUSTRALIA BEDSLU74RWUNITEDKINGDOM
Tel.+34943171200 Tel.+61(3)97963744 Tel.+441525377819
Fax.+34943174166 Fax.+61(3)97965964 Fax.+441525851990
www.larzep.com www.larzep.com.au www.larzep.co.uk
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Instruction Manual
Rescue Set “CS45”
INDEX
1. BEFORE USING THE EQUIPMENT -------------------------- 2
2. TECHNICAL FEATURES ----------------------------------- 2-3-4
3. START UP ------------------------------------------------------------ 4
4. MAINTENANCE---------------------------------------------------- 5
5. WARRANTY--------------------------------------------------------- 5
6. DECLARATION OF CONFORMITY-------------------------- 6
ANNEX
•GENERAL DRAWING
1. BEFORE USING THE EQUIPMENT.
Unpack the equipment, checking for no exterior damages like a:
-Blades break.
-Damaged levers.
-Unscrewed parts.
The LARZEP Rescue set, have been designed and engineered in accordance with our internal quality standards and under the supervision that forces the ISO9001 rules.
If you find any anomaly or fault with the equipment, avoid its use and place it in a safety and distance place , until be repaired by an authorized technical service.
The applications of this tool, has been described in the present manual, other kinds of use could produce material damages and a dangerous situation for the operator.
LARZEP, S.A. does not be responsible about the damages or injuries caused by an illegal use.
Familiarize operators with the equipment, before using the machine read carefully and observe the instructions and recommendations included in the packaging.
Any illegal use, do not observed in this manual, and the ignore of that, may produce material and personal damages, of which LARZEP, S.A. will not be responsible.
The operator must know the inherent risks of the use of the high pressure hydraulic tools., and therefore, must act correctly and follow the instructions, guaranteeing the
security of the operator as the persons who could be around the dangerous zone.
The operator must be trained in the use of the machine and the rules corresponding to this kind of operations, such as accident prevention and environmental protection.
The exposed personnel must use the personal protection such as: Boots, Helmet, Goggles, Gloves and Clothes.
Boots Helmet Goggles Gloves Clothes
Avoid the exposure of the personnel in the dangerous zone and if it is impossible protect them correctly. Do not operate under the load and, block it mechanically.
Use the equipment in well-lighted areas and steady ground. Use the accessories.
Do not expose the equipment to warm intense sources, such as weld.
2. TECHNICAL FEATURES.
Lightweight, independent rescue unit-no need for external connections. Can be handled by a single person.
Consists of a hydraulic pump driven by a foot-pedal, cutting shears, two separator pliers and a hydraulic cylinder with extensions and support heads. Can be used
for separation, cutting and pushing operations.
The various tools are connected individually to the pump via hydraulic hose, equipped with all the necessary quick-connect ball plugs.
Connection is both quick and secure. No threads. Simply push or pull the plug to connect or disconnect the tool from the hose. The size of the tool enables the
user to operate effectively even in hard-to-reach areas (pedals).
The pump has two speeds: fast feed for moving the tool near the target material, and working speed, which is automatically enabled when the pressure in the
installation increases.
High pressure pumping is carried out via the pedal without the need for undue physical exertion, leaving your hands free to hold the tool.
Once the operation has been completed, simply press the release pedal located on the right-hand side of the pump. An internal spring causes the tool rapidly to
return to its original position.
The unit is stored in a highly resistant box equipped with wheels and a receding handle for easy transportation.
Never use a damaged or faulty equipment.
Do not loose the instruction manual.
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Instruction Manual
Rescue Set “CS45”
Foot pump REF.: W01205/P
Driving type Pedal
Maximum pressure 550 Kg/cm²
Usable oil 1,2 Litre
Oil displacement 550 Bar 2,2 cc/stroke
Oil displacement 20 Bar 13,2 cc/stroke
It has oil level, base structure of great stability, quick-connect male coupling and operating pedals de both for loading and unloading operations. (Free hands)
Hydraulic cylinder REF.:SM00427
Capacity 3,88 Tn.
Maximum pressure 550 Kg/cm²
Collapsed height 467 mm.
Stroke 275 mm.
Effective area 7,06 cm²
Oil capacity 194,3 cc
The cylinder has a base and saddle prepared to connect by pressure the extension tubes CS4506 and CS4507 of 250 and 450 mm long, and also grooved saddles,
CS4509 and CS4510 the base CS4508.
The cylinder has incorporated a quick-connect male coupling.
Hydraulic cutter REF.:CD045
Capacity 6,9 Tn.
Maximum pressure 550 Kg/cm²
Clearance 60 mm.
Effective area 12,5 cm²
Oil capacity 51,2 cc
Hydraulic spreader Ref.:CY0109-CS
Capacity 1 Tn.
Minimum height 15 mm.
Maximum height 90 mm.
Effective area 6,6 cm²
Oil capacity 10 cc
Hydraulic spreader Ref.:CY00822-CS
Capacity 0,62 Tn.
Minimum height 31 mm.
Maximum height 220 mm.
Effective area 6,6 cm²
Oil capacity 10 cc
Hydraulic hose Ref.:CS4511
Length 3 m.
It has quick-connect female couplings in both edges.
Handspike Ref.:CS4512
Transport case Ref.:CS4513
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Instruction Manual
Rescue Set “CS45”
3. START UP.
¾Make sure that the equipment has not suffered damages during the transport and that it is perfectly cleaned and completed.
¾Remove the handle from the pedal of the pump.
¾Connect with the hose the pump, and the tool which we will work with.
Check for the correct acting of all components
Connect the different accessories (extension tubes, saddles and base) checking that the installation and the disassembly can be done manually.
Connect the pump by means of the hose.
Acting to the pedal of the pump, the piston of the cylinder will advance.
Carry the piston to the end of the stroke; until reaching the maximum pressure of the equipment. Check that there are no oil leaks.
Push with the pedal the reduction valve, located in the right side of the pump, until the piston of the cylinder returns completely.
Repeat this operations, with each element, the cutters and the spread cylinders.
Star up
Case CS4513
Hose
CS4511
Handspike
CS4512
Pum
p
W01205/P
Extensión tube
CS4506
Cutter CD045
Spreader
CY0109-CS
Base
CS4508
Saddle CS4510
Saddle CS4509
C
y
linde
r
SM00427
Spread cylinder CY00822-CS
1. Locate the equipment in the working zone, looking for the maximum stability and in a way that the operator reaches a comfortable position.
2. The operator must check that there is no person around the dangerous zone, and if there is, that is been perfectly protected.
3. Check the correct action of the tools and choose the most convenient one to the requested application.
4. Connect the accessory to the pump by means of the hose, and push the pedal.
5. Before using the spread cylinders or the hydraulic cylinder, debilitate the zone by means of the cutter.
6. Make the installation of the accessories, looking for the maximum stability.
7. Before the change of the tool, let the piston to return completely, pushing the discharge valve.
8. Once the operation is finished, clean the equipment, especially the couplers, and store the equipment in the transport box.
Before using the equipment read the instructions.
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Instruction Manual
Rescue Set “CS45”
4. MAINTENANCE.
All the maintenance operations must be carried out with the equipment disconnected and obviously depressurized.
Keep cleaned the equipment and be especially careful with the rapid couplers.
Check for the oil level by means of the gap located in the back cover.
The control of the oil will be done with the pump vertically and the back covers face-up.
If will be necessary to add by means of the gap, oil; always use a hydraulic oil LARZEP. Ref: AZ8901
Do not overflow the hydraulic oil to the earth, collect it , and act in according to the environmental and prevention rules and regalement.
In case of damage or malfunction, the repairs must be done by authorized personnel and specialist and always with original spare parts LARZEP, S.A.
5. WARRANTY.
LARZEP, S.A. guarantees its products against all design and manufacturing defects for the durations of two years from the date of purchase. This guarantee does not
include the ordinary wear of both metal and non-metal parts, abuse, using the equipment beyond its rated capacity and any wear or damage incurred as a result of using
a hydraulic fluid which is not recommended by LARZEP, S.A.
Please note that if the equipment is disassembled or serviced by anyone other than an authorized service dealer or by LARZEP, S.A., this guarantee is rendered null
and void.
In the event of a warranty claim, return the equipment, to LARZEP, S.A. or the authorized dealer which sold you the hydraulic equipment, LARZEP, S.A. will repair
or replace the faulty equipment, whichever is deemed most appropriate. LARZEP, S.A. shall not be held liable for any consequential damages or losses, which may
occur as a result of faulty equipment
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Instruction Manual
Rescue Set “CS45”
6. DECLARATION OF CONFORMITY.
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Instruction Manual
Rescue Set “CS45”
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Instruction Manual
Rescue Set “CS45”
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