Leone ZN-12M09 Service manual

OPERATING INSTRUCTIONS AND PARTS MANUAL
MODEL ZN-12M09
M TYPE
Decorative Nailer
CAREFULLY READ THIS MANUAL BEFORE OPERATING TOOL
APLUS Pneumatic Corp.
NO.579, SEC. 1, SHEN LIN RD., TAYA,TAICHUNG CITY 428TAIWAN, R.O.C.
Tel: [phone] Fax: [phone]
Original instructions

TOOL SPECIFICATIONS
MODELOFTOOL.................................................................. ZN-12M09
TOOL LENGTH ....................................................................... 9.06" (230 mm)
TOOL HEIGHT ........................................................................ 7.09" (180 mm)
TOOL WIDTH .......................................................................... 2.76" (70 mm)
WEIGHT (WITHOUT FASTENERS) ...................................…1.65 lbs (0.75 kg)
AIR INLET ............................................................................... 1/4" NPT
COMPRESSED AIR :
Maximum permissible operating pressure ............................. 110 PSIG (7.5 bar)
Recommended operating pressure range ........................….. 65∼90 PSIG (4.5∼6 bar)
AIR CONSUMPTION.............................................................. 0.0043 scfm with 25
nails per minute
@ 90 psi (6.2 bar)
Noise dB(A)：
A-weighted sound pressure level LpA……………….……….. 80.52 dB(A)
A-weighted sound power level LwA………………….……..… 93.52 dB(A)
Measurement uncertainty: 3dB
Vibration (m/s2)：
Hand-arm vibration value…………………………………..….. 1.9 m/s2
Measurement uncertainty: 1.5 m/s2
Warning:
The vibration emission during actualuse of the power tool can differ from the declared total
value depending on the waysin which the tool is used;and of the need to identifysafety
measuresto protect the operator that are based on an estimation ofexposure in the actual
conditions of use (taking account of all parts of the operation cycle such as the times when
the toolis switched off and when it isrunning idle in addition to the triggertime).
List of fasteners for ZN12M09：
Crown Length MAGAZINE
ψ9.0 mm , ψ0.35 " 9.0 mm ~ 16 mm , 0.35 " ~ 0.63 " 1 pcs
Foreword:
This pneumatic nailer isdesigned for using on soft material or driving tacks/decorative nails
into wood. Itswell balanced,ergonomic and comfort non-slip cushioned grip ensure you a
satisfactory tackle and improve work efficiency. One offeaturesis to drive differentsizesof
loose nails. No more painfulhammering.
Suitable applications:
Leather upholstery, shoes, antique, trimming mattresses
Caution:
Staplers are only applying on wood. Not suitable for stapling or nailing into concrete,
masonry bricks or steel. Do not fire if staples are jammed, as this will cause damage to the
relevant parts.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicatesan potentially hazardous situation which, if not avoided, will result in death or
serious injury.
NOTE
Alerts the operator to useful information.
SAFETY INSTRUCTIONS
DANGER
1. Read this manual and understand all safetyinstructionsbefore operation the tool. If you
have any questions, please contact our authorized representatives.
2. Onlythose fastenerslisted in the operating instructions may be used in the fastener driv-
ing tools.
3. Onlythe main energy and the lubricantslisted in the operating instructions may be used.
4. Fastener driving tools marked with an inverted equilateral triangle standing on one point
may onlybe used with an effective safetyyoke.
5. Fastener driving tools equipped with contact actuation or continuous contact actuation,
marked with the symbol" Do not use on scaffoldings,ladders", shall notbe used for spe-
cific application for example:
─when changing one driving location to another involves the use of scaffoldings, stairs,
ladders, or ladder alike constructions, e.g. roof laths,
─closing boxes or crates,
─fitting transportation safety systems e.g. on vehicles and wagons.
6. For the maintenance of fastener driving tools, only spare parts specified by the manufac-
turer or his authorized representative shall be used.
7. Repairs shall carried out by agents authorized by the manufacturer or by other specialis-
ts,having due regard to the information given in the operating instruction.
8. Standsfor mounting the fastener driving toolsto a support for example a work table shall
be designed and constructed by the stand manufacturer in such a waythat the fastener
driving toolcan be safelyfixed for the intended use,thus forexample avoiding damage,
distortion or displacement.
9. Fastener driving tools operated bycompressed air shall only be connected to compress-
ed air lines where the maximum allowable pressure cannotbe exceed by a factorof
more than 10%, which can forexample be achieved by a pressure reduction valve
which includesa downstream safetyvalve.
10. When using fastener driving tools operated bycompressed air,particular attention must
be paid to avoid exceeding the maximum allowable pressure.
11. When using fastener driving toolsoperated by compressed air should onlybe operated
at the lowest pressure required for the workprocessat hand, in order to prevent unnece-
ssarilyhigh noise levels, increased wear and resulting failures.
12. Hazards caused by fire and explosion when using oxygen or combustible gasesfor ope-
rating compressed airoperated fastener driving tools.
13. Carry the fastenerdriving tool atworkpiece using onlythe handgrip,and never with the
trigger actuated. Never carrythe tool by the hose orpull the hose to move the tool.
14. Disconnectthe tool from air supply before cleaning jams,
servicing, adjusting, and during non-operation.
15. Wear eye protection.
16. Do not use a check valve or anyother fitting which allows
air to remain in the tool.
17. Do not place your hand or any part of your body in the
fastener discharge area of the tool when connecting or
disconnecting air supply.
18. Never point tool at yourself or at any other person.
AIR SUPPLY AND CONNECTION
NOTE
•Many airtool usersfind it convenient to use oilerto help provide oil
circulation through tool and increase the efficiencyand useful life
of the tool. Check oil level in the oiler daily.
•Many airtool user find itconvenient to use a filterto remove liquid
and impurities which can rust or wear internal parts of the tool. A
filter also increase the efficiency and usefulof the tool.The filter
must be checked on a dailybasis and if necessary drained.
•For better performance, install a 3/8" quick connector (1/4" NPT
threads) with an inside diameterof .315" on yourtool and a 3/8"
quick coupler on the air hose.
The following illustration shows the correct mode of connection to the air
supply system which will increase the efficiency and useful life of the tool.
LUBRICATION AND MAINTENANCE
NOTE
•Disconnect the air supplyfrom the toolbefore lubricating.
•Your tool requires lubrication before you use it for the first time.
•Wipe off excessive oil at the exhaust. Excessive oil will damage
O-ringsof tool. If in-line oiler is used, manual lubrication through
the air inlet is not required on a daily basis.
•Turn the tool so the inletis facing up and put one drop ofhigh
speed spindle oil, UNOCAL RX22,or 3-IN-1 oil into air inlet. Never
use detergent oil or additives. Operate the tool briefly after adding
oil.
connector
Quick Quick
coupler Regulator coupler
Quick
connector
Air hose Quick Oiler Filter
compressor

LOADING THE TOOL
WARNING
•Do not place your hand or any part of your body in the
fastenerdischarge area of the tool when connecting or
disconnecting air supply.
WARNING
•Never point any operational fastener driving tool at
yourself or at any other person.
1. Disconnect air hose.
2. Place decorative upholstery nails into the template for
perfect alignment of the nail into the ZN-12M.
3. When you press the tool over the template the magnet
inside the nose will pick the nail and seat it properly for
straight and effortless driving of nails.
OPERATING THE TOOL
WARNING
Protect youreyes and ears. Wear z87.1 safetyglasseswith side
shields. Wear hearing protection. Employers and users are
responsible for ensuring the user or anyone near the tool wear this
safety protection.
NOTE
Check and replace anydamaged or worn components on the tool.
The safety warning labelson the tool must also be replaced if they
are not legible.
1. Add a few dropsof UNOCAL RX22 or 3-in-1 oil into the air inlet.
(See Fig. 1)
2. Attach a high flow quick connect fitting to the tool.(See Fig. 2)
3. Empty the magazine.
4. Connectthe tool to an air compressor using a 3/8" I.D hose. Make
sure the hose hasa rated working pressure exceeding 200 PSI
(13.8bar) and a female quick coupler. (See Fig. 3)
5. Regulate the airpressure to obtain 70 PSI(4.8 bar) atthe tool.
(See Fig. 4)
6. Disconnect the air supply from the tool.
7. Load fastenersinto yourtool following the instructions in this
manual. (See Fig. 5)
8. Reconnect the air supplyto the tool.
9. Test for proper fastener penetration by driving nails into a sample
piece ofwood. If the fasteners do notachieve the desired
penetration, adjust the air pressure to a higher setting until the
desired penetration isachieved.Do not exceed 110 PSI (7.6 bar)
at the tool. (See Fig. 6)
10. Measure nail head height first.Loose the screw and adjust the
mouthpiece to the proper position that doesn’t hurt nail head
surface, screw tight the screw. (See Fig. 7 )
CLEARING A JAM FROM THE TOOL
WARNING
Disconnect the tool from air compressor before adjusting, clearing
jams, servicing, relocating and during non-operation.
Fastener jammed in fastener discharge area:
•Disconnect tool from air hose.
•Grab jammed fastener with pliers and remove.
CLEANING THE TOOL
DANGER
Never use gasoline or otherflammable liquids to clean the tool. Va
pors in the tool will ignite by a spark and cause the tool to explode
and result in death or serious personalinjury.
NOTE
Solvents used to clean the nose ofthe tool and contacrsafety trip
mechanism may soften the tar on the shingles and cause the
buildup to be accelerated. Make sure to dry the tool thoroughly
aftercleaning and before operating the toolagain.
1. Disconnect the air supply from the tool.
2. Remove tar buildup with kerosene #2 fuel oilor diesel fuel. Do
not allow solvent to getinto the cylinderor damage may occur.
Dry off the tool completelybefore use.
TROUBLESHOOTING
Stop using the tool immediately ifany of the following problems occur. Seriouspersonal
injurycould. Anyrepairsor replacements must be done by a qualified person oran
authorized service center only.
PROBLEM PROBABLE CAUSE REMEDY
Air leaking at trigger valve area.
Air leaking between housing and nose.
Air leaking between housing and cap
assy.
O-rings in trigger valve housing are
damaged.
Loose screws in housing.
Damaged to bumper.
Damage to bumper.
Loose screws.
Damaged seal.
O-rings must be replaced.
Screws need to be tightened.
O-rings must be replaced.
Bumper needs to be tightened.
Screws need to be tightened.
Seal needs to be replaced.
Tool skips driving fastener.
Worn bumper.
Dirt in nose.
Dirt or damage prevents fasteners from
moving freely in magazine.
Inadequate air flow to tool.
Worn O-ring on piston or lack of lubrication.
Damaged O-rings on trigger valve.
Air leaks.
Cap seal leaking.
Bumper needs to be replaced.
Clean.
Magazine needs to be cleaned.
Fitting hose or air compressor needs to be
checked.
O-ring needs to be replaced. Lubricate.
O-rings need to be replaced.
Screws and fittings need to be tightened.
Seal needs to be replaced.
Tool runs slow or has loss of power.
Tool not lubricated sufficiently.
Broken spring in cap assy.
Exhaust port in cap is blocked.
Tools needs to be lubricated.
Spring needs to be replaced.
Damaged internal parts need to be replaced.
Fasteners are jammed in tool.
Driver nozzle worn or damaged.
Driver is damaged.
Fasteners are not correct size.
Fasteners are bent.
Magazine or nose screws are loose.
Replace driver nozzle.
Replace driver.
Fasteners recommended for tool must be used.
Replace with undamaged fastener.
Screws need to be tightened.
Solvent
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
Fig.6
Fig.7

a
Description Spec Q'ty Description Spec Q'ty Description Spec Q'ty
FB2501 PISTON STOP 1 UE0401 CAP SEAL 1 WO3102 PERMANENT MAGNET 1
FE1201 EXHAUST CAP RING 1 UE0701 COMPRESSION SPRING 1 WO3202 SHAFT 1
KF0510 FLAT HD.BOLT M5×0.8－10L 1 UE0804 CYLINDER 1 WO5001 SCREW 1
KM0518 HEX.SOC.HD.BOLT M5×0.8－18L 2 UE1001 BUMPER 1 YC1501 C-RING ∮15 1
KM0520 HEX.SOC.HD.BOLT M5×0.8－20L 4 UE1101W TRIGGER VALVE ASSY. 1 YE2501 E-RING ∮2.5 1
OA003A O-RING ARP568-003 1 UE1201 COLLAR 1 YG0501 SPRING WASHER
∮54
OA004A O-RING ARP568-004 1 UE1301 COMPRESSION SPRING 1 #N/A #N/A 0
OA126A O-RING ARP568-126 1 UE1401 TRIGGER VALVE STEM 1 #N/A #N/A 0
OA204B O-RING ARP568-204 1 UE1501 SEAL 1 #N/A #N/A 0
OB181H O-RING 17.7×3.0 1 UE1601 TRIGGER VALVE GUIDE 1 #N/A #N/A 0
OB221A O-RING 22×3 1 UE1701 TRIGGER VALVE SEAT 1 #N/A #N/A 0
OB271A O-RING 26.8×2.4 1 UE1801 TRIGGER 1 #N/A #N/A 0
OP010A O-RING P10 2 UE3201 CYLINDER CAP 1 #N/A #N/A 0
OP012A O-RING P12 1 UE3301 EXHAUST CAP 1 #N/A #N/A 0
OS030A O-RING S-30 1 UG3501 PISTON STOP 1 #N/A #N/A 0
PA1901 PIN 1 WO0203W MOUTHPIECE ASSY. 1 #N/A #N/A 0
PA2001 END CAP 1 WO0304W DRIVER ASSY. 1 #N/A #N/A 0
PF1601 SPRING 1 WO1204 DRIVER 1 #N/A #N/A 0
PF1701 SAFETY LEVER 1 WO1302 MAIN PISTON 1 #N/A #N/A 0
PF1801 PIN 1 WO2801 NOSE 1 #N/A #N/A 0
UE0101 BODY 1 WO2903 MOUTHPIECE 1 #N/A #N/A 0
UE0303 HEAD VALVE PISTON 1 WO3002 NOZZLE 1 #N/A #N/A 0
★☆ If you need to order parts, please mark both Parts No. and Description. ☆★
ZN-12M09A01 (WO/M09A-01)
Part_No Part_No Part_No
A
A
B
B