Lesco PLV300L User manual

1 5109835
PLV300L
Aerator
Aerator Owner's Manual
PLV300L
Original Instructions
IMPORTANT- READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE
REFERENCE
NOT FOR REPRODUCTION

2
CONTENTS
3
4
5
6
7
8-10
SPECIFICATIONS AND SAFETY
INSTRUCTION LABELS
PACKING CHECKLIST & ASSEMBLY
CONTROLS
OPERATION
MAINTENANCE
TROUBLESHOOTING
ILLUSTRATED PARTS & PARTS LIST
11
5109835
12-23
NOT FOR REPRODUCTION

3
SPECIFICATIONS
PLV300L
Engine: HP 14 HP (10.4 kW)
Engine: Model 25V3320005F1
Engine: Type B&S Vanguard
Engine: Fuel Capacity 6.4qt. (6.1 L)
Engine: Oil Capacity 1 qt. (0.95 L)
Total Unit Weight: 516# (234 Kg)
Max. operating slope 20o
SAFETY
WARNING
This product can expose you to chemicals including gasoline engine exhaust, which is known to the State
of California to cause cancer, and carbon monoxide, which is known to the State of California to cause
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Read the safety rules and follow them closely. Failure to obey these rules could result in loss of control of
the unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
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NOT FOR REPRODUCTION

4
INSTRUCTION LABELS
The labels shown below were installed on your Aerator. If any labels are damaged or missing, replace them before
operating this equipment. Part numbers from the Illustrated Parts List are provided for convenience in ordering
replacement labels. The correct position for each label may be determined by referring to the part numbers shown.
LABEL WARNING GUARDS LABEL EXPLOSIVE FUEL LABEL HIGH PRESSURE
P/N 900327 P/N 400268 P/N 362506
LABEL DUMP VALVE LABEL HYDRAULIC INST LABEL WARNING GUARDS
P/N 501504 P/N 362507 P/N 400424
LABEL HOT SURFACE
P/N 100258
LABEL INSTRUCTIONS AE
5109835
NOT FOR REPRODUCTION

5
PACKING CHECKLIST
Your Aerator is shipped from the factory in one carton, completely assembled.
PUT OIL IN ENGINE BEFORE STARTING
ASSEMBLY
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box.
1. CHECK engine oil level and fill to proper level.
2. CONNECT spark plug wire. Set the engine stop switch to the ON position. You will use the stop switch on the
handle during operation.
Boxing Parts
Checklist
Owner’s Manual
PLV300L 5109835
Engine Manual Per
Model
Briggs & Stratton
PARTS BAG & LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-5109835, General Safety and Warnings Manual
Renovation-100295.
5109835
NOT FOR REPRODUCTION

6
CONTROLS
Forward Drive Lever
Tine Engage Lever
Operator Presence
On/Off Switch
Reverse Drive Lever
Pull Start
Parking Brake
5109835
NOT FOR REPRODUCTION

7
OPERATION
AERATING OPERATION
NOTE: NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND. Always keep tines in the up position when parking the unit.
TINES RAISING/LOWERING: The tines are raised or lowered into the ground by operating the tine engagement lever on the
right of the machine. When engaging the ground, be sure that lever cams over and locks into place. Tine penetration is very
dependent on surface preparation. When removing the tines from the engagement position, make sure the lever fully cams
over into the forward position for transport. READ the entire operation section before aerating.
ENGAGE TINES: With the aerator in the work area, lower the tines into the ground with the tine lowering lever and engage the
tine lever on the left hand side of the handle.
SPEED:It is recommended for proper aerating performance that the engine be operated at maximum RPM. Control ground
speed using the forward/reverse drive levers. Speed is proportional to the extent the levers are actuated.
AERATE: With the tines engaged, engage either the forward or reverse drive lever for the desired direction of travel. Note:
Core spacing on this machine is determined by speed. The faster you travel the further the spacing between cores pulled and
vice versa. NOTE: The hydraulic system may seem sluggish until the oil reaches a normal operating temperature.
PARKING BRAKE: To set the parking brake, push the lever located on the rear of the engine base down and to the right so
that it catches. To release the brake, simply push the lever back down and slide it to the left. When the lever is to the right, the
parking brake is on. When the lever is to the left the parking brake is off.
TRANSPORT: Be sure to lift the tine engagement lever (tines out of the ground) before transporting away from the work area.
LIFTING AND TIE DOWN: DO NOT Lift this unit. Tie down points are located on the frame with labels. Always secure the unit
at tie down points before transporting to job site.
*****TIPS*****
MOW
Mow the lawn to its normal cut height.
WATER
For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration.
INSPECT
Check the lawn before beginning work. Remove all rocks, wire, string, or other objects that can present a hazard during work prior
to starting.
IDENTIFY
Mark all fixed objects to be avoided during work, such as sprinkler heads, water valves, buried cables, or clothes line anchors, etc.
SLOPES
Do not operate the aerator on steep slopes. Use extreme caution when operating on any sloped surface. For lesser sloped areas
operate the unit, traversing up and down at a 45 degree angle to the slope rather than straight across. Extended operation on
steep slopes can cause engine damage. NOTE: DO NOT release the operators clutch bail when operating on a slope. This will
allow the unit to free wheel and allow the unit to roll down the slope. NOTE: Honda engines are equipped with a low oil sensor to
prevent engine damage. When it senses a low oil condition (i.e. unit is operating or sitting on a steep slope) the engine shuts
down. The maximum operating slope for the engine is 200. The low oil condition must be corrected before the engine can be
restarted. See the engine owner’s manual for more information.
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NOT FOR REPRODUCTION

8
MAINTENANCE
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation
Every Use
(daily)
Every 10
hrs
Every 25 hrs
Every 50 Hours
Inspect for worn or damaged parts

Check for loose parts

Check engine oil

Thoroughly clean all debris from unit and tine
arms

Oil chains (see lubrication)

Lubricate speed control cables and linkage

Lubricate clutch control cable and linkage

Check Hydraulic oil

Grease front caster assemblies

Inspect belt for wear

Check rear tire pressure

FOR INFORMATION REGARDING SERVICE INTERVALS FOR ENGINE, REFER TO SUPPLIED ENGINE MANUAL
ENGINE MUST BE LEVEL WHEN CHECKING OR FILLING OIL
SERVICING HYDRAULIC SYSTEM
NOTE:DO NOT SERVICE HYDRAULIC SYSTEM WHEN IT IS HOT.
WARNING: Due to the dangerous potential of fluid injection, you should always use a
piece of paper to check for hydraulic leaks rather than using your fingers.
READ all safety instructions before servicing unit.
DISCONNECT spark plug wire before servicing unit.
1. To check the hydraulic oil level, twist the breather cap on the oil tank counter-clockwise ¼ turn and remove. When
looking inside the filler hole, you should fill the tank so that you can just see oil start to cover the bottom of the internal
strainer. Use 20W-50 engine oil for normal operating temperatures and for colder climates switch to 15W-40. An
excellent choice for colder climates is Mobil 10W-40 Synthetic oil. Over-filling the tank will result in excess oil sloshing
out of the breather during operation.
2. To change the oil filter it is advisable to clamp the hose from the tank prior to loosening the filter in order to prevent
excessive spilling of hydraulic oil.
3. Remove filter by un-screwing counter-clockwise from filter base.
4. When replacing filter, it is recommended to spread a thin coat of oil on the rubber gasket of the filter prior to re-
installing.
5. After the rubber gasket seats, turn an additional 2/3 turn.
See page 22 for Hydraulic Schematic.
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9
NOTE: Items in ( ) can be referenced in the Parts Illustrations and Parts Lists on pages 12-23.
INDIVIDUAL TINE REPLACEMENT (See page 14 and 15 for Parts Illustration and Parts list)
1. While it is possible to replace only one tine at a time, it is recommended to replace tines in pairs on a tining arm.
2. To replace tines, simply remove the 3/8” bolt that passes through the tining arm assembly. In this way, the tines can
be removed from the arm by sliding outward from the tining arm.
3. Remove the worn or broken tines from the assembly.
4. Inspect the bolt for wear, straightness, or thread damage. If the bolt is damaged, it should be replaced. This bolt is a
Grade 8 fastener. Replacing with a weaker bolt is not recommended.
5. To re-install, place a washer on the tine holder and then a tine onto the bolt. Now install these onto the tining arm with
the open side of the tine facing the rear of the machine. Once the bolt is through the tining arm, place another tine on
the bolt, then a tine holder. Finally, install a washer and nylon inserted lock nut. Tighten the assembly. Be careful
not to over tighten which will bend the tine holders.
NOTE: Tines are a normal wear item and should be inspected regularly for signs of wear or damage.
BELT AND CHAIN TENSION ADJUSTMENT
READ all safety instructions before servicing unit.
DISCONNECT spark plug wire before servicing unit.
ADJUSTING BELT TENSION (See page 12 and 13 for Parts Illustration and Parts list)
1. Proper belt tension needs to be maintained to prevent slippage during operation. When bail is fully actuated the
length of the coiled portion of the clutch cable spring should be 1.75”.
2. If the clutch cable spring needs adjustment, loosen the jam nuts holding the cable on the handle assembly and adjust
the cable either in or out to shorten or lengthen the spring.
3. Once proper adjustment is reached, tighten the jam nuts.
4. Once adjustment is made, re-install spark plug wire and test adjustment. The machine hydraulic pump and transaxle
should dis-engage when the bail is released. There should be no evidence of belt slippage (reduced ground speed or
slow tine RPM) when operating the machine with bail engaged.
NOTE: Never release the clutch on a slope. The unit is heavy and will free wheel downhill.
NOTE: A worn belt will not allow for proper adjustment and must be replaced.
ADJUSTING CHAIN TENSION (See page 14 and 15 for Parts Illustration and Parts list)
1. Remove the hood (item 4) by removing the seven bolts, washers, and lock washers. (items 111,119,128), that secure
it to the tining frame.
2. Locate the bolt (item 31, 33) and nut (item 80) that hold each chain idler sprocket to the tining frame of the unit. One
idler sprocket sets tension on the left tine drive chain and one sets tension on the right tine drive chain.
3. Loosen the bolt and nut and slide the idler sprocket (item 29) in the desired direction.
INCREASED TENSION: Slide the sprocket up.
DECREASED TENSION: Slide the idler sprocket down.
4. Tighten the bolt and nut to secure the sprocket in place.
5. Replace the hood and reinstall the seven bolts, washers, and lock washers that secure it in place.
NOTE: Over tensioning the chain will cause premature chain and sprocket wear. DO NOT OVER TENSION THE CHAIN.
A properly tensioned chain will have slack of 3/8"-1/2" when moved by hand.
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NOT FOR REPRODUCTION

10
DRIVE BELT REPLACEMENT (See page 12 and 13 for Parts Illustration and Parts list)
READ all safety instructions before servicing unit.
DISCONNECT spark plug wire before servicing unit.
1. Disconnect spark plug wire.
2. Loosen four screws (item 112) holding belt cover (item 10) and remove the cover.
3. Examine condition of belt. Look for cracks, splits, delamination or damage to outer covering. Any of these things
might warrant replacement.
4. If the idler is not providing enough tension inspect the clutch cable spring (item 231) underneath the handle. This
spring body should stretch to a length of 1.75” when the operator presence handle is actuated. If not enough tension
is being put on the spring this could mean a stretched belt, but most likely the cable needs adjusted. Simply loosen
the jam nuts holding the cable on the handle assembly and adjust the cable either in or out to shorten or lengthen
the spring. Re-tighten nuts and check spring stretch.
5. Replace belt cover (item 10) and secure with screws removed earlier.
6. Reconnect spark plug wire.
7. Check belt tension by operating unit under conditions that caused belt slippage. If belt continues to slip it may
require replacement before operation may continue.
CHAIN REPLACEMENT (See page 14 and 15 for Parts Illustration and Parts list)
1. Remove the hood (item 4) by removing the seven bolts, washers, and lock washers. (items 111,119,128), that
secure it to the tining frame.
2. Locate the bolt (items 31, 33) and nut (item 80) that hold each chain idler sprocket to the tining frame of the unit.
One idler sprocket sets tension on the left tine drive chain and one sets tension on the right tine drive chain.
3. Loosen the bolt and nut and slide the idler sprocket (item 29) to the bottom of the slot in the bracket.
4. Locate the master link in the chain and remove.
5. When installing new chain make sure that the inner crank arm is lined up with the inner crank arm of the opposite
side. In operation, the two inner tining arms move together and the two outer tining arms move together. Any other
timing of the arms will result in unsatisfactory performance of the machine.
6. Once new chain is installed, replace the hood and reinstall the seven bolts, washers, and lock washers that secure it
in place.
NOTE: Over tensioning the chain will cause premature chain and sprocket wear. DO NOT OVER TENSION THE
CHAIN. A properly tensioned chain will have slack of 3/8"-1/2" when moved by hand.
CHAIN LUBRICATION (See page 14 and 15 for Parts Illustration and Parts list)
1. Remove the top guard by removing the four nuts, two on each side that secures it to the frame.
2. Apply a light coat of No. 30 Oil or a penetrating chain lubricant to keep the chain clean and in good running order.
3. Replace the guard and reinstall the four screws that secure it in place.
NOTE:If machine is cleaned with a pressure washer the chains should be lubricated after each cleaning.
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NOT FOR REPRODUCTION

11
TROUBLESHOOTING
When servicing engine refer to specific manufacturer’s engine owner's manual. All engine warranty is covered by the specific
engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When
contacting a dealer for service it is a good idea to have your engine model number available for reference (See table page 3). If
you cannot locate a servicing dealer in your area you can contact the manufacturer’s national service organization.
Problem Possible Cause Solution
Engine will not start
Stop switch off (Honda only). Throttle in off
position. Engine not in full choke position. Out
of gasoline. Bad or old gasoline. Spark plug
wire disconnected. Dirty air cleaner. Engine oil
level too low (Honda only).
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or
replace air cleaner. Or contact a qualified service
person. Check and fill engine oil.
Abnormal vibration
Damaged or missing tines. Loose handle
bolts. Loose engine bolts.
Stop work immediately. Replace any damaged or
missing tines. Tighten all loose bolts and nuts.
Engine stalls or labors
when aerating
Working on too steep of a slope. Not enough oil
in the engine. Hydraulic oil not up to operating
temperature
Work at 45 degrees to the slope moving up and
down instead of across. Check and add engine oil.
Allow for hydraulic oil to reach operating
temperature
Engine is locked, will not
pull over
Debris locked against reel, or drive pulleys.
Engine problem.
Pull spark plug wire and remove debris. Contact an
engine servicing dealer for engine problems.
Unit does not move when
clutch is engaged
Belt drive out of adjustment. Worn drive belt.
Loose or damaged chain or sprockets. Loose
or damaged pulleys. Damaged or broken clutch
cable. Transmission bypass set in free-wheel
See maintenance on pg. 8 of this manual. Contact
a qualified servicing dealer. Set transmission
bypass in drive
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12
PLV300L PARTS DRAWING ENGINE
252
253
158
231
175
188
191
155
157
178
187
186
185
190
128
114
102
171
114
158
89
83
250
135
140
124
91
172
113
172
113
76
117
170
133
189
150
173
112
135
128
124
93
101
174
132
251
128
52
27 5
17
47
18
37
26 12
10
53
36
2
90
128
114
1
128
169
62
254
157
255256
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13
PLV300L PARTS LIST ENGINE
Item No. Part No. Description Qty
1362602 ENGINE BASE WA 1
2440346 ENGINE, VANGUARD 400 1
5362225 PUMP PK 12cc VARIABLE DISPLACEMENT 1
10 362327 GUARD BELT AE900 1
12 362337 BELT HP GP AMD EFF. LENGTH 64.04" 1
17 362111 PLATE PUMP MOUNT 1
18 362275 PULLEY 5.00" OD FLAT IDLER 1
26 362303 PULLEY 4.75 OD X .591 ID 5L 1
27 362116 ARM ENGAGE PUMP WA 1
36 812238 SPACER ENGINE WA DL18 1
37 362391 PULLEY 4.50" OD X 1.00 ID 5L 1
47 362112 IDLER ARM WA AE900 1
52 362372 ROD PUMP ENGAGE 1
53 362406 SPACER ENGINE CRANKSHAFT 1
62 362332 TRANSAXLE AE900 1
76 362280 END ROD SLIDING 1
83 351278 SPHERICAL ROD END MSF-5 1
89 351277 SPHERICAL ROD END MSM-5 1
90 8041054 SCREWCAP 3/8"-16 X 2" HCS ZP 4
91 362279 HOSE HYDRAULIC W#10 JIC 2
93 362415 SPACER .75 OD X 11 GA 1
101 510213 SCREWCAP 7/16" - 20 X 1" HCS GR 8 W/PATCH 1
102 800242 SPRING EXTENSION 1
112 890359 SCREW SELF TAP 1/4"-20 X 5/8" HWH TYPE F 6
113 900471 PIN HAIR 1/4" ZP 3
114 8160002 NUT LOCK 5/16"-18 HEX ZP 9
117 9201113 KEY 1/4" SQ X 1.00" 1
124 8160003 NUT LOCK 3/8"-16 3
128 8171003 WASHER 5/16" FLAT ZP 12
132 440153 WASHER 1.5" OD X .453 ID X .25" THK 1
133 8177012 WASHER LOCK 3/8" S/T MED 4
135 362254 BUSHING .500" ID 4
140 8172009 WASHER 3/8" SAE 2
150 370128 SCREWCAP M6 X 14 1
155 8041004 SCREWCAP 1/4" - 20 X 3/4" GR 5 HCS ZP 8
157 8160001 NUT LOCK 1/4"-20 HEX ZP 9
158 8041028 SCREWCAP 5/16" - 18 X 1" GR 5 HCS ZP 4
169 8041031 SCREWCAP 5/16" - 18 X 1 3/4" GR 5 HCS ZP 4
170 8041052 SCREWCAP 3/8" - 16 X 1 1/2" HCS ZP 2
171 8142002 NUT 5/16"-18 HEX ZP 1
172 8171002 WASHER 1/4" FLAT ZP 6
173 8172019 WASHER FLAT FENDER 1/4" 2
174 8177013 WASHER LOCK 7/16" S/T MED 1
175 900230 WASHER 1/2" FLAT KD WHEEL MTG 1
178 8172007 WASHER 1/4" SAE 13
185 362330 BRACKET GUARD FAN 1
186 362331 GUARD WIRE PUMP FAN 1
187 362325 COOLER OIL 1
188 362380 KEY FEATHER 5MM X 5MM X 30MM 1
189 370120 WASHER SPLIT M6 2
190 370120 BELT FINGER AE900 2
191 362351 KIT FAN GUARD 1
231 362276 CABLE CLUTCH BELT AE900 1
250 8161041 NUT LOCK 5/16"-18 LT WT TH ZP 1
251 8161042 NUT LOCK 3/8"-16 LT WT TH ZP 1
252 440124 PIN CLEVIS 0.25 X 0.50 1
253 371275 1/4" RUE RING 1
254 862318 BRACKET BELT GUILD UPPER 1
255 8041010 SCREWCAP 1/4"-20 X 2" HCS ZP 1
256 900455 NUT WHIZ 1/4"-20 WASH FACE 1
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14
PLV300L PARTS DRAWING TINE
114 140
268
137
111
113
112
269
267
114
151
140
260
259
137
158
260
261
104
224
245
8
48
13
148
19
38
55
86
67
99
107
104 78
110
137
139
107
242
242
4
82
29
39
31
85
88 91
9
138
141 117
105
114
84
140
248
248
140
14
94 72
30
71 137
108
109
114
133
132
134
258
31
140
124
147
179
52 111
129 142
116
119
121
121 116
119
98
134
140
58
203
106
38
202
199
111
128
201
198
200
227
246
246
270
246
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15
PLV300L PARTS LIST TINE
Item No. Part No. Description Qty
4362605 HOOD AE900 1
8362606 TINE ARM ASSY RIGHT AE900H SERVICE 2
362603 TINE ARM ASSY LEFT AE900H SERVICE 2
9362233 MOTOR TINE DRIVE 1
13 362104 CRANK DRIVING WA AE900 2
14 360100 TINE CORING 3/4 8
19 362103-PAINT ARM CRANK WA AE900 2
29 362117 SPROCKET DRIVE AE900 1
30 362382 LINK CAST AE1300H 8
31 362243 BEARING AND FLANGETTE ASSY 1.00 5
38 362148 TINE ARM WA 1
39 362105 SHAFT DRIVE TINE WA AE900 1
48 362227 SHAFT CRANK AE900 2
52 362372 ROD PUMP ENGAGE 1
55 362261 SPROCKET 13T #50 IDLER 2
58 362101 FRAME TINING AE900 1
67 362282 BRACKET REAR HOOD 1
70 362281 BRACKET FRONT HOOD MOUNT 2
71 362220 BEARING AND SHAFT 8
72 362407 HOLDER TINE AE900 16
78 501302 BEARING 1" SEALED PRESS IN 2
82
84 790167 SCREWCAP 3/8"-24 X 2 3/4" GR 8 W/PATCH 8
85 400424 LABEL WARNING OPEI 2
86 360124 SPACER TINE IDLER 1.175" 2
88 900327 LABEL WARNING DANGER 2
91 362279 HOSE HYDRAULIC W#10 JIC 2
94 362232 SCREWCAP 3/8"-16 X 5 3/4" GR 8 4
98 362288 KEY #15 HI PRO 1
99 362246 SPACER SPINDLE BEARING AE900 2
104 362205 MACHINE BUSHING 1" X 1 1/2" X 14 GA 6
105 8024039 CARRIAGE BOLT 5/16" - 18 X 3/4" ZP 9
106 362284 WASHER ADHESIVE BACKED ISOLATION 7
Item No. Part No. Description Qty
107 362212 RING RETAINING EXTERNAL 1.00" 4
108 610305 NUT LOCK 1/2" - 20 THIN 16
109 8041039 SCREWCAP 5/16"-18 X 4"" HCS ZP 8
110 831272 SCREWCAP 5/16"- 24 X 2 1/4" GR 8 W/PATCH 4
111 8041026 SCREWCAP 5/16"-18 X 3/4" GR 5 HCS ZP 5
112 890359 SCREWCAP SELF TAP 1/4"-20 X 5/8" HWH TYPE F 2
113 900471 PIN HAIR 1/4" ZP 1
114 8160002 NUT LOCK 5/16"-18 HEX ZP 14
116 8160005 NUT LOCK 1/2"-13 HEX 4
117 9201113 KEY 1/4" SQ X 1.00" 5
119 8177011 WASHER LOCK 5/16" S/T MED 11
121 8172011 WASHER 1/2" SAE ZP 4
124 8160003 NUT LOCK 3/8"-16 4
128 8171003 WASHER 5/16" FLAT 7
129 8041102 SCREWCAP 1/2"-13 X 3" HCS ZP 2
132 440153 WASHER 1.5" OD X .453 ID X .25" THK 4
133 8177012 WASHER LOCK 3/8" S/T MED 4
134 350346 NUT 5/16"-18 SER HEX FLNG ZP 18
137 8172008 WASHER 5/16" SAE ZP 40
138 362278 SHCS 1/2"-13 X 1.750" ZP 2
139 8149002 NUT LOCK 5/16" - 24 FIN HEX ZP 4
140 8172009 WASHER 3/8" SAE 9
141 362289 SHCS 5/16"-18 X 1.25 BLK OX 1
142 8171006 WASHER 1/2" USS 4
147 810932 SCREWCAP 3/8"-24 X 2 1/4" GR 8 W/PATCH 8
148 900154 SCREWCAP 3/8" - 24 X 1" HCS GR 8 4
151 8197031 PIN COTTER 1/8" X 1" ZP 2
158 8041028 SCREWCAP 5/16"-18 X 1" GR 5 HCS ZP 4
198
199
200
201 362506 LABEL WARNING HIGH PRESSURE 1
202 362507 LABEL INSTRUCTION HYDRAULIC 1
203 362258 CHAIN #50 X 70 PITCHES O-RING 2
224 400173 VIBRATION MOUNT 5
227 362416 SPACER 1.25 OD X 1.010 ID .258 LONG 1
242 9201109 KEY 1/4" SQ X 0.75" 4
243 362323 NUT LOCK 3/8"-24 HEX ZP 16
245 100258 LABEL HOT SURFACE 1
246 362607 SPRING ASSY AE900H 4
248 362323 NUT LOCK 3/8-24 16
258 362362 BOLT CARRIAGE 5/16"-18 X 1" ZP SHRT NK 12
259 362143 HOOD BRACKET FRONT AED 1
260 362142 HOOD HINGE AEH 2
261 381716 PIN CLEVIS 3/8" X 2" STAINLESS STEEL 2
267 362393 HOOD LIFT ROD 1
268 362394 HOOD GUIDE BRACKET UPPER 1
269 362144 HOOD GUIDE BRACKET LOWER 1
270 362613 SPRING BEARING MOUNT 1
NOT APPLICABLENA NA
NOT APPLICABLENA NA
NOT APPLICABLENA NA
NOT APPLICABLENA NA
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16
PLV300L PARTS DRAWING DRIVE
262 266
263
124
265
264
121
244
7
114
65
146
126
20
33
41
183
108
20
62
64
131
177
137
114
130
249 151
134
83
176 235
171
89
158
11
135
153
182
87
103
145144 149
158157
124
128
137
105
116
120
118
123
92
22
42
43
195
114
1
192
194 137
196
233
228
12
247
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PLV300L PARTS LIST DRIVE
Item No. Part No. Description Qty
1362100 ENGINE BASE WA 1
7362352 WHEEL 15" X 6.00 - 6 TURF SAVER 2
11 362106 CAM SPEED CONTROL WA AE900 1
20 362329 BRACKET TRANSAXLE MOUNT 4
22 362107 BRACKET CASTER WA AE900 1
33 362118 SKID PLATE WA 1
41 362306 BRACKET BELT GUIDE LOWER AE900 1
42 373300 WHEEL, 8" X 3" HEAVY DUTY 2
43 371102 CASTER RIG WA SC 2
62 362332 TRANSAXLE AE900 1
64 362356 ROD BYPASS TRANSAXLE 1
65 362418 SPACER REAR WHEEL AE900H 2
83 351278 SPHERICAL ROD END MSF-5 1
87 501114 BELL CRANK BC2600 WA 2
89 351277 SPHERICAL ROD END MSM-5 1
92 520184 BUSHING FLANGE 1" OD 3/4" ID 4
103 351257 BEARING .500 ID X 1.125 OD X .313 THK 2
105 8024039 BOLT CARRIAGE 5/16" - 18 X 3/4" ZP 8
108 610305 NUT LOCK 1/2" - 20 THIN 1
114 8160002 NUT LOCK 5/16"-18 HEX ZP 18
116 8160005 NUT LOCK 1/2"-13 HEX 2
118 520176 RING RETAINING EXTERNAL 3/4" 2
120 8041108 SCREWCAP 1/2" -13 X 4 3/4" HCS ZP 2
121 8172011 WASHER 1/2" SAE 4
123 610363 ZERK GREASE FITTING 2
124 8160003 NUT LOCK 3/8"-16 7
126 850230 RETAINING RING E 3/4" 2
128 8171003 WASHER 5/16" FLAT 1
130 362341 ANTI ROTATION ROD 1
131 351264 SER HEX WSHR FLNG SCREW 5/16"-18 X 3/4" 8
134 350346 NUT 5/16"-18 SER HEX FLNG ZP 2
135 362254 BUSHING .500" ID 2
137 8172008 WASHER 5/16" SAE ZP 17
144 351348 SPACER SPEED CONTROL EYELET 2
145 8041008 SCREWCAP 1/4"-20 X 1 1/2" HCS ZP 2
146 850238 WASHER .765" ID X 1.25" OD X .06" 2
149 351347 SPACER SPEED CONTROL STEPPED 2
151 8197031 PIN COTTER 1/8" X 1" ZP 1
153 351258 BOLT SHOULDER 3/8" X 1 3/4" 2
157 8161040 NUT LOCK 1/4"-20 LT WT TH ZP 2
158 8041028 SCREWCAP 5/16" - 18 X 1" GR 5 HCS ZP 1
171 8142002 NUT 5/16"-24 HEX ZP 1
176 351419 SPACER ENGINE SIDE 1
177 8041036 SCREWCAP 5/16"-18 X 3" GR 5 HCS ZP 8
182 840078 BUSHING 3/8" ID X 1/2" OD X 3/8" LONG 4
183 362398 PULLEY DIA. 6.00 CUPPED 26 TOOTH SPLINE 1
192 351324 SPRING TRANSAXLE RETURN 1
194 440193 PIN CLIP HITCH 0.051 X 3/4" 1
195 9201092 KEY 3/16" SQ X 3.00 2
196 8172015 WASHER 3/4" SAE 2
235 8041030 SCREWCAP 5/16"-18 X 1 1/2" HCS ZP 2
244 501504 LABEL DRIVE RELEASE 1
247 362608 CASTER ASSY AE900H 2
249 8172005 WASHER #10 SAE 1
262 520031 BOLT SHOULDER 1/2" X 2" 1
263 510142 SPRING TRANS IDLER 1
264 381157 SPRING EXTENSION 3/4" OD X 1-3" 1
265 362449 PARKING BRAKE BRACKET 1
266 362146 PARKING BRAKE LEVER 1
5109835
NOT FOR REPRODUCTION

18
PLV300L PARTS DRAWING HANDLE
240 35
137
239
61
154
40 232
231
24
233
233
100
83
238
158 237
236
182
229
230
114
135
234
235
124
134
105
134
40
128
124
135
155
105
119 119 111
114
105
112
66
115
124
75
25
46
24
16
54
51
60
34
44
23
74
6
3
1
245
176
257
5109835
NOT FOR REPRODUCTION

19
PLV300L PARTS LIST HANDLE
Item No. Part No. Description Qty
1362602 ENGINE BASE WA 1
3362604 HANDLE WA 1
6362134 TANK OIL WA AE900H 1
16 362396 FILTER SPIN ON 1
23 362119 BRACKET LH HANDLE MOUNT WA 1
24 351209 MAGURA CONTROL 2
25 362267 BAIL ASSY AE900 1
34 351269 RUBBER DEFLECTOR 1
35 362269 SPHERICAL ROD END FEMALE 5/16"-24 LFT 1
40 520087 GROMMET 1" HOLE 4
44 351268 BAR CLAMP DEFLECTOR 1
46 500267 GRIP HANDLE 1" X 5.5" 2
51 371210 RUBBER HANDLE MOUNT 2
54 362395 MOUNT OIL FILTER 1
60 362292 GUARD TRANSAXLE FRONT 1
61 362129 BELL CRANK BAIL WA 1
66 351200 BRACKET CLUTCH CABLE OS900SP 1
74 362120 BRACKET RH HANDLE MOUNT WA 1
75 362342 RESERVOIR CAP 1
83 351278 SPHERICAL ROD END MSF-F 1
100 890132 PLUG TUBE INSERT 1" OD 2
105 8024039 CARRIAGE BOLT 5/16" - 18 X 3/4" ZP 9
111 8041048 SCREWCAP 3/8"-16 X 3/4" GR 5 HCS ZP 4
112 890359 SCREW SELF TAP 1/4"-20 X 5/8" HWH TYPE F 6
114 8160002 NUT LOCK 5/16"-18 HEX ZP 7
115 8024058 CARRIAGE BOLT 3/8"-16 X 1" ZP 6
119 8177011 WASHER LOCK 5/16" S/T MED 4
124 8160003 NUT LOCK 3/8"-16 8
128 8171003 WASHER 5/16" FLAT ZP 2
134 350346 NUT 5/16"-18 SER HEX FLNG ZP 5
135 362254 BUSHING .500" ID 4
137 8172008 WASHER 5/16" SAE ZP 2
154 8177010 WASHER LOCK 1/4" S/T MED 2
155 8041002 SCREWCAP 1/4" - 20 X 1/2" HCS ZP 2
158 8041028 SCREWCAP 5/16"-18 X 1" GR 5 HCS ZP 1
176 351419 SPACER ENGINE SIDE 1
182 362501 LABEL INSTRUCTION AE900H 1
229 362441 SWITCH ENGINE KILL TOGGLE 1
230 360218 NUT PAL 3/8" 1
231 362276 CABLE CLUTCH BELT AE 1
232 520092 GROMMET 1.25" HOLE 1
233 362312-S CABLE SPEED CONTROL ASSY 2
234 362121 BELLCRANK CABLE WA 1
235 8041030 SCREWCAP 5/16" - 18 X 1 1/2" GR 5 HCS ZP 1
236 362274 HARNESS WIRE KILL SWITCH 1
237 362322 NUT 5/16"-24 LEFT HAND FIN HEX ZP 1
238 362266 JACKSCREW 5/16"-24 RT AND LFT 1
239 8149002 NUT 5/16"-24 FIN HEX ZP 2
240 362505 LABEL INGROUND TURNING LOGO 1
245 100258 LABEL HOT SURFACE 1
257 8050057 SHCS 10-32 NF 1/2" SS 6
5109835
NOT FOR REPRODUCTION

20
PLV300L PARTS DRAWING LIFT
146
197
56
114
95
105
96 133
141
158
119
152
156
140
124
148
133
132
127
225
117
162
142
111
108
156
162
152
127
124
132
160
108 124 159
143
100
77
50
21 59
46
15
68
63 32
80
58
1
5109835
NOT FOR REPRODUCTION