Levitaz Hydrofoil R5 User manual

LEVITA
LEVITA
Z
Z
Hydrofoils
Hydrofoils
Manual R5
Manual R5

Manual for Hydrofoil
GDM003450-ENG-A
Creation:
05.03.2020 / D. Breckner
1 / 25
Release:
13.03.2020 /
Confidentiality code: GREEN
Table of Contents
1INTRODUCTION ........................................................................................................2
2WARNING & SAFETY PRECAUTIONS .......................................................................3
3APPLICATION OF THE PRODUCT AND TECHNICAL DATA.....................................5
3.1 Connection to the board .............................................................................................. 6
4HYDROFOIL DESCRIPTION.......................................................................................8
5HYDROFOIL ASSEMBLY INSTRUCTIONS.................................................................9
5.1 Connection of the glider.............................................................................................10
5.2 Connection of the glider and the mast .....................................................................12
5.3 Adjustment of the rearwing’s angle of attack..........................................................14
5.4 Control correct assembly...........................................................................................14
6DISASSEMBLY OF THE HYDROFOIL ......................................................................15
6.1 Dismounting the glider and the mast........................................................................15
6.2 Disassembly of the glider ..........................................................................................17
7Part ID......................................................................................................................19
8PACKAGING AND STORAGE ..................................................................................20
9MAINTENANCE AND REPAIR INFORMATION........................................................21
9.1 Maintenance ...............................................................................................................21
9.2 Repair information......................................................................................................21
10 DISPOSING OF USED PARTS..................................................................................22
11 ORDERING REPLACEMENT PARTS........................................................................23
WARRANTY POLICY ..........................................................................................................24
CONTACT INFORMATION .................................................................................................25

INTRODUCTION
GDM003450-ENG-A
Manufacturer:
LEVITAZ
2 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
1INTRODUCTION
General information
The Levitaz hydrofoil attaches to the bottom of any kind of watersport board and lifts
the board out of the water as it is accelerated by an external force. Because the Levitaz
hydrofoil reduces the drag on the board as it moves across the water, a user can often
achieve a greater speed.
This manual contains important information about the proper use of the product and its
safety. Follow these instructions carefully and precisely. This helps to reduce the risk of
damage to the product, personal injury or death.
This manual is part of the product.
Keep this manual in a safe place for the entire life of the product.
If the product is transferred to a new owner, this manual and all associated
documents must be passed on to the new owner.
The meaning and appearance of safety symbols used in this manual are as follows:
The text after the signal word “WARNING!” contains important
information, which must be followed to avoid serious personal
injury or death.
WARNING!
NOTICE!
The text after the signal word “NOTICE!” contains information,
which must be followed to avoid damage to the product.
Use of this product and any of its components, as well as hydrofoiling in any type of
water sports involves certain inherent risks, dangers and hazards. Even if all the
following instructions are followed, the risk of serious injury or death to you or others
will not be eliminated. Levitaz, a brand of Geislinger GmbH or any of its agents shall not
be liable for any loss, cost, claim, damage, demand or expense you may suffer
whatsoever arising as a result of your actions when using the product.

WARNING & SAFETY PRECAUTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
3 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
2WARNING & SAFETY PRECAUTIONS
WARNING!
Hydrofoiling in any kind of water sports is inherently a dangerous activity that can result
in serious injury or death to the user or people in the proximity of the user, with or without
a Levitaz product. These risks include drowning or being hit by the product if the user
loses control of it. The product may increase the risk of some injuries to users or
bystanders by adding additional structure to the board that may strike users or
bystanders; by increasing the speed at which the board can be operated, or by changing
the manner in which an out-of-control board reacts as it contacts water or ground during
an out-of-control situation. The user of this product should understand that the use and
participation in the sport and any foiling activity could cause injury or death to you and/or
others around you.
OBSERVE THE FOLLOWING SAFTY STANDARDS WHENEVER USING THIS PRODUCT:
Hydrofoiling and kite boarding are dangerous sports.
Use of this product exposes the user to unexpected and unavoidable risks,
dangers and hazards.
Read the manual for important information about the installation, care and
maintenance of the board before use.
Always use extreme caution when using this product.
Never use this product unless you are in good physical health.
Never use this product unless you are an experienced swimmer.
Never act in a careless manner when using this product.
We do not recommend hydrofoiling in breaking surf.
Always observe local rules and regulations when using this product.
Always wear an approved life and protection vest.
Always wear a suitable helmet.
This product is designed for use on water only.
Make sure you take lessons before using this product on the water. Never use this
product in conditions that are above your ability level.
Surf under control and do not use at speeds that exceed the skills of the rider.
Never use this product in shallow water or near the shore, or near docks, pylons,
swimmers or other activities.
Do not use this product in thunderstorm and/or lightning conditions.
The users are responsible for their safety and the safety of those around them.
Components in this product are subject to the random forces of natural elements
and are subject to irregular wear.
Only use original Levitaz replacement parts.

WARNING & SAFETY PRECAUTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
4 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
It is the user´s responsibility to inspect equipment for wear before every use.
It is the user´s responsibility to repair and maintain this product.
The use of damaged products is not allowed.
Before riding ensure that the bolts are tightened with the tightening torque that is
described in this manual.
Geislinger GmbH is not responsible for injuries, death or damage to the product
due to misuse or any use not consistent with these instructions.
Do not use this product under the influence of alcohol, drugs or medications.
Minimum age of rider: 18 years.
At temperatures above ≥ 650 °C, decomposition of the carbon fiber can cause
respirable fiber particles (WHO-fibers). Do not inhale combustion gases.
Failure to follow these instructions may increase the risk of serious personal injury or
death, damage to the product or both.

APPLICATION OF THE PRODUCT AND TECHNICAL DATA
GDM003450-ENG-A
Manufacturer:
LEVITAZ
5 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
3APPLICATION OF THE PRODUCT AND TECHNICAL
DATA
The product will only function properly if it has been mounted according to the
instructions contained in this manual. Carefully follow these instructions.
This product is designed for use on water and by trained
personnel (over 18 years) only.
Failure to do so may cause serious personal injury or death,
damage to the product or both.
WARNING!
NOTICE!
Do not use power tools for the assembly or disassembly process
as control of torque and power is limited.
This may cause serious damage to the product. Doing so will
render your warranty void.
NOTICE!
Do not use hammer or other sharp objects for the assembly or
disassembly process.
This may cause serious damage to the product. Doing so will
render your warranty void.
NOTICE!
As your hydrofoil system is exposed to a harsh environment, there
is the risk of corrosion even with the high quality materials used.
Material: carbon; steel
The connection bolts between the hydrofoil and the board are not delivered by Levitaz.
Please make sure to use stainless bolts provided with a minimum strength class 70.

APPLICATION OF THE PRODUCT AND TECHNICAL DATA
GDM003450-ENG-A
Manufacturer:
LEVITAZ
6 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
3.1 Connection to the board
The Levitaz Ventus hydrofoil can be used with boards that have a tuttle box. The tuttle
box is not standardized. Please check always dimensions. See fig. 3.2.
The connection bolts between the hydrofoil and the board are not delivered by Levitaz.
Please make sure to use stainless M6 bolts provided with a minimum strength class 70.
1. Insert the mast into the tuttle box of the
board. Note that the inclined surfaces
from the mast and the tuttle box fit
together and are clean of any objects like
dirt or sand prior to the assembly.
2. Before proceeding, apply a small amount
of the Loctite grease provided in the Tool
kit onto the threads and undersides of the
heads on the two screws (Note: screws
are not included)
3. Connect the mast with suitable M6 bolts
from the deck side. Due to the tight fit
between the board tuttle box and the mast,
it is very important that you carefully
tighten the greased screws evenly
(matching turns of each screw at a time).
If you tighten one screw significantly more
than the other, the board box could locate
unevenly and damage the mast. Do not
over torque the bolts. The recommended
tightening torque is 9 ±1 Nm. Keep the
material of the board in mind.
Figure 3.1: Mast for tuttle box

APPLICATION OF THE PRODUCT AND TECHNICAL DATA
GDM003450-ENG-A
Manufacturer:
LEVITAZ
7 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
Figure 3.2: Dimension tuttle box

HYDROFOIL DESCRIPTION
GDM003450-ENG-A
Manufacturer:
LEVITAZ
8 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
4HYDROFOIL DESCRIPTION
The standard hydrofoil set consists of 5 parts: The mast (1), the frontwing (2), the
rearwing (3), the Screw kit and the Tool kit.
Part list of foil set:
No.
Designation
1
Mast
2
Frontwing
3
Rearwing
Screw kit
4
1 x Screw M6x30, TX
5
1 x Crossway bolt
6
2 x Screw M6x60, TX (pre-mounted)
7
2 x Threaded pins (mounted)
8
5 x Mast inserts, Ø 9 mm (mounted)
Tool kit
A
Anti-seize paste (Loctite)
B
Torx TX30 tool
C
Inbus 3,0 mm tool
Figure 4.2: Symbol photo

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
9 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
5HYDROFOIL ASSEMBLY INSTRUCTIONS
The components of the Levitaz hydrofoil can have sharp edges.
For users and any other personnel involved there is a danger of
injury while the components are being assembled and while the
Levitaz hydrofoil is in use.
WARNING!
NOTICE!
Do not use an electric screwdriver, hammer or other sharp objects
for the assembly or disassembly process.
This may cause serious damage to the product.
NOTICE!
Ensure that all surfaces are free from dirt or sand prior to the
assembly. This is particularly important when assembling the
glider onto the mast.
NOTICE!
Grease the threads of the screws supplied in the Screw kit
properly using the Loctite grease provided in the Tool kit.

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
10 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
5.1 Connection of the glider
1. Notice the correct position for the
frontwing (2) and the rearwing (3)
(marking for “Port” side).
Orientation of the rearwing: middle fin
shows to the mast (box side)
Figure 5.1
2. Connect the rearwing and the frontwing
by simply plugging the parts together.
Figure 5.2
3. Make sure that the holes of the steel
part and rearwing are in exact
alignment.
Figure 5.3

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
11 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
4. Insert the crossway bolt (5) according to
the correct surface curvature.
Use the red mark as orientation to insert
the bolt from “Port” side.
Figure 5.4
5. Check with your fingertips the correct
surface curvature.
Figure 5.5
6. Now use the M6x30 Screw (4) supplied
in the Screw kit. Before proceeding,
apply a small amount of the Loctite
grease (A) provided in the Tool kit onto
the thread and underside of the head.
Connect the frontwing to the rearwing
using the greased screw. Tighten the
screw to 9 ±1 Nm tightening torque
using the Torx TX30 tool (B) provided in
the Tool kit until the rearwing is fully
secured and the screw is tight.
Figure 5.6

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
12 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
NOTICE!
Do not overtighten screws as they are subject to extreme loads.
Screw tightness should be checked regularly.
5.2 Connection of the glider and the mast
NOTICE!
NOTICE!
Ensure that the mast box, mast threads and frontwing box are free
from dirt or sand prior to the assembly. While transporting the
mast disassembled always keep the screws screwed in.
7. Remove the pre-mounted screws (6)
from the mast (1). Position the glider
onto the bottom of the mast whilst
ensuring the correct position is
maintained.
Tip: If you first mount the mast onto your
board, you can ensure a safe and secure
positioning. See chapter 3.1 “Connection
to the board”.
Figure 5.7
8. Make sure that the holes of the steel
part and mast are in exact alignment.
See figure 5.8.
Next, grease the threads of the screws
M6 (6) supplied in the Screw kit properly
(apply a small amount onto the threads
and undersides of the heads) using the
Loctite grease (A) provided in the Tool
kit.
Figure 5.8

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
13 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
9. Due to the tapered design of the box
connection between the glider and the
mast, it is very important that you
carefully tighten each of the greased
screws evenly (matching turns of each
screw at a time). If you tighten one
screw significantly more than the other,
the glider could locate unevenly and
damage the box connection.
Figure 5.9
10.Tighten the screws to 9 ±1 Nm
tightening torque using the Torx TX30
tool (B) provided in the Tool kit until the
glider is fully secured and the screws
are tight.
Figure 5.10
NOTICE!
Do not overtighten screws as they are subject to extreme loads.
Screw tightness should be checked regularly.

HYDROFOIL ASSEMBLY INSTRUCTIONS
GDM003450-ENG-A
Manufacturer:
LEVITAZ
14 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
5.3 Adjustment of the rearwing’s angle of attack
11.In order to adjust the desired angle of
attack use the Inbus 3,0mm tool (C)
provided in the Tool kit.
Both threaded pins are pre-greased and
pre-mounted
Figure 5.11
Figure 5.12
12.The two threaded pins (7) adjust the
angle of attack. To adjust the front foot
pressure, follow these instructions:
Turn the lower screw (bottom
side) clockwise to increase front
foot pressure. See figure 5.11.
Turn the upper screw (box side)
to reduce front foot pressure. See
figure 5.12.
It takes two to three turns to
adjust the desired angle.
It is recommended to lock both
screws to ensure maximum
safety.
NOTICE!
Ensure that the threaded pins for angle adjustment are always
greased and free from dirt or sand prior to the assembly.
5.4 Control correct assembly
Check your hydrofoil prior to each use. Ensure that the screws are tight and there are no
cracks, holes or scratches which could compromise your Foil System’s structure.

DISASSEMBLY OF THE HYDROFOIL
GDM003450-ENG-A
Manufacturer:
LEVITAZ
15 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
6DISASSEMBLY OF THE HYDROFOIL
The components of the Levitaz hydrofoil can have sharp edges.
For users and any other personnel involved there is a danger of
injury while the components are being assembled and while the
Levitaz hydrofoil is in use.
WARNING!
NOTICE!
Do not use power tools for the assembly or disassembly process
as control of torque and power is limited.
This may cause serious damage to the product. Doing so will
render your warranty void.
NOTICE!
Ensure that the threaded pins for angle adjustment are always
loosened prior to the disassembly.
6.1 Dismounting the glider and the mast
1. Use the Inbus 3,0 mm tool (C) provided
in the Tool kit to loosen the 2 threaded
pins for angle adjustment.
Figure 6.1

DISASSEMBLY OF THE HYDROFOIL
GDM003450-ENG-A
Manufacturer:
LEVITAZ
16 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
2. Remove the two screws M6 (6) using
the Torx TX30 tool (C) provided in the
Tool kit.
Figure 6.2
Figure 6.3
3. Pull the glider off the bottom of the mast.
(1)
Tip: If you leave the hydrofoil mounted
onto your board, you can ensure a safe
and secure positioning.
Tip: Gently tapping by hand against the
frontwing (direction away from mast,
frontwing in its cover) will help you to pull
the glider off.
Tip: Insert the M6 screws (6) again in the
mast threads to avoid sand or dirt entering
the mast threads.

DISASSEMBLY OF THE HYDROFOIL
GDM003450-ENG-A
Manufacturer:
LEVITAZ
17 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
6.2 Disassembly of the glider
4. Remove the M6x30 screw (4) using the
Torx TX30 tool (B) provided in the Tool
kit.
Figure 6.4
5. Before pulling out the rearwing remove
the crossway bolt (5) by pushing against
the bolt with your finger and then pull it
out.
Tip: If the bolt is stuck use a stick with a
smooth surface to avoid mechanical
damage to the metallic crossway bolt.
Figure 6.5
6. Hold the frontwing (2) and pull out the
rearwing (3).
Figure 6.6

DISASSEMBLY OF THE HYDROFOIL
GDM003450-ENG-A
Manufacturer:
LEVITAZ
18 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
NOTICE!
Ensure that the threaded pins for angle adjustment are loosened
as described in “step 1”in the disassembly instruction.
STORAGE
See chapter “Packaging and Storage”.
NOTICE!
Always store the disassembled product in suitable covers and
carrier bag for optimal protection.
Failure to do so can reduce the service life of the product.

Part ID
GDM003450-ENG-A
Manufacturer:
LEVITAZ
19 / 25
Contact:
[e-mail]
Confidentiality code: GREEN
7Part ID
Each Hydrofoil System part has an individual Part ID. These can be found in the
following locations:
Mast:
Figure 7.1: Example of Part ID
Frontwing and rearwing:
Figure 7.2: Example of Part ID