Lexmark X860de User manual

Lexmark™ X860de, X862de, & X864de
Booklet Maker Finisher
7500-432, -632, and -832
• Table of contents
• Start diagnostics
• Safety and notices
• Trademarks
• Index
Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.
Edition: December 12, 2011
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Parts catalog 7-1
7500-432, -632, and -832
7. Parts catalog
How to use this parts catalog
The following legend is used in the parts catalog:
•Asm-index: Identifiesthe assembly and the item in the diagram. For example 3-1 indicates Assembly 3 and
item number 1 in the table.
•Part number: Identifies the unique number that identifies this FRU.
•Units/option: Refers to the number of units in a particular option. It does not include the rest of the base
machine.
•Units/FRU: Refers to the number of units packaged together and identified by the part number.
•NS: (Notshown) in the Assembly-Index column indicates thatthe partis procurable but is notpictured in the
illustration.
•PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.
Asm-
Index Part number Units/ option Units/ FRU Description
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7-2 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 1: Finisher—bridge unit
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0811 1 1 Bridge unit assembly
2 40X0810 1 2 Bridge unit assembly docking screw (2 each)
2
1
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Parts catalog 7-3
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Assembly 2: Finisher—bridge unit top cover assembly
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0813 1 1 Bridge unit top cover assembly
2 40X0812 6 2 Bridge unit pinch roll kit includes:
•Bridge unit pinch roll (6 each)
•Spring (6 each)
2
1
2
2
2
2
2
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7-4 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 3: Finisher—bridge unit lower assembly
3
12
7
14
5
2
11
6
4
13
9
1
3
2
2
8
15
10
5
12
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Parts catalog 7-5
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Assembly 3: Finisher—bridge unit lower assembly
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0814 1 1 Bridge unit rear cover
2 40X0822 1 3 Bridge unit right shaft kit includes:
•6 mm bushing - front
•Bridge unit right shaft assembly
•6 mm bushing - rear
3 40X0820 1 2 Transport belts (2 each)
4 40X0821 1 6 Idler roll kit includes:
•Idler roll (2 each)
•Bushing (4 each)
5 40X0824 8 1 Magnetic catch
6 40X0825 1 1 Sensor (bridge unit top cover interlock)
7 40X0826 1 1 Sensor (bridge unit media exit)
8 40X0828 1 1 Bridge unit cable assembly
9 40X0827 1 1 Sensor (bridge unit media entrance)
10 40X0818 1 3 Bridge unit entrance guide kit includes:
•Bridge unit entrance guide
•Lower guides (2 each)
11 40X0817 1 1 Bridge unit drive motor
12 40X0819 2 1 Ball bearing 4 mm
13 40X0823 1 1 Bridge unit left shaft assembly
14 40X0816 1 1 Bridge unit drive pulley
15 40X0815 1 1 Bridge unit drive belt
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7-6 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 4: Finisher—covers
3
7
5
9
2
10
6
4
8
1
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Parts catalog 7-7
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Assembly 4: Finisher—covers
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0829 1 1 Top cover
2 40X0831 1 1 Upper media bin assembly
3 40X0830 1 1 Upper media bin vertical cover
4 40X0832 1 1 Right eject cover
5 40X0833 1 1 Stacker media bin
6 40X0834 1 1 Right lower LVPS cover
7 40X4405 4 1 Caster (booklet finisher only)
7 40X0835 4 1 Caster
8 40X0836 1 1 Rear lower cover
9 40X0837 1 1 Bridge unit hookup cover
10 40X0838 1 1 Rear upper cover
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7-8 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 5: Finisher—covers and front door
3
7
5
2
6
4
1
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Parts catalog 7-9
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Assembly 5: Finisher—covers and front door
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0839 1 1 Upper media bin front cover
2 40X0841 1 1 Finisher front door assembly (this comes assembled)
3 40X0840 1 1 Switch (finisher front door interlock)
4 40X0842 1 2 Finisher docking latch kit includes:
•Finisher docking latch assembly
•Spring
5 40X0843 1 3 Finisher docking bracket kit includes:
•Finisher docking bracket
•Screw (2 each)
6 40X0844 1 1 Left lower cover
7 40X0845 1 1 Left upper cover
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7-10 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 6: Finisher—stacker bin lift
5
4
6
3
1
2
8
2
3
3
3
1
7
7
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Parts catalog 7-11
7500-432, -632, and -832
Assembly 6: Finisher—stacker bin lift
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0846 2 6 Carriage lift belt kit includes:
•Carriage lift belt
•Belt clamp (2 each)
•Spring
•Roll (2 each)
2 40X0847 2 1 Sensor (stacker bin level)
3 40X0849 1 7 Stacker slip clutch pulley kit includes:
•Pulley, 18T (3 each)
•Slip clutch pulley, 18T
•Slip clutch gear, 24T
•Spring
•Washer
4 40X0850 1 1 Sensor (stacker bin no media)
5 40X0850 1 1 Sensor (stacker bin upper limit)
6 40X0850 1 1 Sensor (stacker bin level encoder)
7 40X0848 2 1 Ball bearing 10 mm
8 40X4409 1 3 Stacker bin lift motor assembly (bookley finisher only)
• Bracket with sensor
• Encoder
• Stacker bin lift motor
8 40X0851 1 3 Stacker bin lift motor assembly
• Bracket with sensor
• Encoder
• Stacker bin lift motor
Note: Assembly index items 4, 5, and 6 are identical sensors with different functions; therefore, they are the same part
number with different descriptions.
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7-12 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 7: Finisher—punch
3
17
7
2
9
4
15
1
14
5
8
11
12
13
18
16
5
5
7
10
6
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Parts catalog 7-13
7500-432, -632, and -832
Assembly 7: Finisher—punch
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0854 1 1 Punch carriage shift motor assembly
2 40X0855 1 1 Punch carriage assembly
3 40X0856 1 1 Sensor (punch unit side reg) assembly
• Sensor (punch unit side reg1)
• Sensor (punch unit side reg2)
•Bracket
4 40X0857 1 1 2/3 punch hammer sub-assembly
4 40X0858 1 1 2/4 punch hammer sub-assembly
5 40X0859 3 1 Punch media stopper assembly
6 40X3937 1 1 2/4 punch unit assembly
6 40X6865 1 1 2/3 punch unit assembly
7 40X0862 1 1 Punch waste box (non-booklet making finisher)
7 40X3946 1 1 Punch waste box (booklet making finisher)
8 40X0930 1 1 Punch waste box full cable assembly
9 40X0864 1 1 Sensor (punch waste box full) (non-booklet making finisher only)
10 40X0865 1 1 Punch waste box set cable assembly
11 40X0861 1 1 Sensor (punch waste box set)
12 40X3944 1 1 Sensor (punch unit motor encoder)
13 40X3943 1 1 Punch unit motor assembly
14 40X0850 1 1 Sensor (punch hole select)
15 40X0850 1 1 Sensor (punch cam front)
16 40X0850 1 1 Sensor (punch unit HP)
17 40X0853 1 1 Punch unit cable assembly
18 40X3938 1 1 Sensor (punch carriage shift HP)
Note: Assembly index items 11, 13, 14, 15, and 17 are identical sensors with different functions; therefore, they are the
same part number with different descriptions.
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7-14 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 8: Finisher—stapler
3
7
5
2
6
4
8
1
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Parts catalog 7-15
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Assembly 8: Finisher—stapler
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0870 1 1 Stapler unit cable assembly
2 40X0869 1 2 Stapler carriage kit includes:
•Stapler carriage wire guide
•Stapler carriage assembly
3 40X0871 1 1 Stapler carriage motor assembly
4 40X0872 1 1 Stapler carriage rack gear
5 40X0868 1 1 Stapler unit cover
6 40X0850 1 1 Sensor (stapler carriage HP)
7 40X0866 1 1 Staple cartridge
8 40X0867 1 1 Stapler unit assembly
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7-16 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 9: Finisher—media eject
8
4
9
6
2
7
5
1
3
11
2
3
6
5
10
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Parts catalog 7-17
7500-432, -632, and -832
Assembly 9: Finisher—media eject
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0873 1 1 Media eject unit assembly (this comes assembled)
2 40X0874 2 1 Sub paddle
3 40X0875 1 2 Sub paddle drive shaft kit includes:
•Sub paddle drive shaft assembly
•Knob
4 40X0882 1 1 Switch (eject cover interlock)
5 40X1388 4 1 Bushing 8 mm
6 40X0888 15 1 Bushing 6 mm
7 40X0879 2 2 Sub paddle/entrance drive gear 23T
8 40X0877 1 1 Eject clamp lever assembly
9 40X0825 1 1 Sensor (media eject clamp HP)
10 40X0881 1 3 Eject clamp gear kit includes:
•Eject clamp gear 70T
•Eject clamp gear 23T
•Eject clamp gear 68/20T
11 40X0876 1 1 Media eject clamp motor
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7-18 MFP Finisher Service Manual
7500-432, -632, and -832
Assembly 10: Finisher—eject and compiler unit
7
5
2
6
4
1
10
11
3
8
9
12
6
6
8
7
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Parts catalog 7-19
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Assembly 10: Finisher—eject and compiler unit
Asm-
Index Part number Units/ option Units/ FRU Description
1 40X0883 1 1 Media compiler unit assembly (this comes assembled)
2 40X0850 1 1 Sensor (rear tamper HP)
3 40X0850 1 1 Sensor (front tamper HP)
4 40X0825 1 1 Sensor (compiler media in)
5 40X4150 1 1 Media eject shaft assembly (booklet finisher only)
5 40X0886 1 1 Media eject shaft assembly
6 40X0887 3 1 Clamp paddle
7 40X0888 15 1 Bushing 6 mm
8 40X1388 4 1 Bushing 8 mm
9 40X0889 2 1 Media eject shaft gear 39T
10 40X0890 1 2 Media eject clutch kit includes:
•Media eject clutch
•Media eject clutch actuator
11 40X0825 1 1 Sensor (media eject shaft HP)
12 40X0891 1 1 Media eject motor assembly
Note: Assembly index items 2 and 3 are identical sensors with different functions; therefore, they are the same part
number with different descriptions.
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