Lexus ES350 2017 User manual

2017 ES350/ES300h Pre-Delivery Service Manual
Lexus Technician:
Before you perform Pre-Delivery Service (PDS) on this vehicle, be sure you:
• ReadandunderstandthisPDSManual
• ReadandunderstandallapplicablePDSTechnicalServiceInformationBulletins(TSIBs)and Repair
Manual information forthisvehicle
• ReadandunderstandthePDSPrecautionsintheTSIBs and on pages 0, 4 and 49
• Attendthe“TechnicalIntroductiontoLexusCourseL005”attheLexusAreaOffice
When performing PDS on this vehicle:
• UsethePDSManualwhenperformingthisservice
• CheckTechnicalInformationSystem(TIS)forupdatedPDSTSIBs& applicable Repair Manual information.
• VerifythattheVehicleIdentificationNumber(VIN)onrepairorderandvehiclematch
• Liftvehicleandperformunder-vehiclesafety/damageinspection
• Roadtestvehiclelongenoughtotesthotengine;driveoverroughroad(Bottdots)totestforrattles/squeaks
The following TSIBs are available on TIS:
BatteryMaintenanceforIn-StockVehicles&Pre-Delivery
EnformApps&DataServicesDownload&InstallationProcess
FloorMatInstallationDuringPDS
FrontLicensePlate&MountingBracketInstallation
FrontWheelOpeningExtensionPadInstallationDuringPDS
HybridSystemElectricalSafetyPrecautions
InitialCalibrationofCompassDuringPDS
Long-TermVehicleStorageGuidelines
MaintenanceforHV&AuxiliaryBatteries(HybridModelsOnly)
ShortPinInstallationDuringPDS
TirePositioningBeforeNewVehicleDelivery
TirePressureWarningSystemInitialization
Wheel Film for Brake Rotor Rust Prevention
XMActivationConfirmationDuringPDS
To obtain PDS material:
Manual
• DownloadfromTIS
CheckSheet
• DownloadandprintfromTIS
OtherPDSTSIBs and Repair Manual information
• DownloadfromTIS
Contact your District Service & Parts Manager if you have any questions.
ENGINE = POWER switch on hybrid models
MMJBS201608
©2016Lexus,aDivisionofToyotaMotorSalesUSA,Inc.
TPWS Operation Verication
1. ConnectTechstreamtoDLC3.
2. Adjustalltires(exceptthecompact
sparetire)tothestandardtire
inationpressureasindicatedonthe
tireandloadinginformationon
vehicle.
NOTE:
• Toadjusttirepressurecorrectlywhen
outsidetemperatureissignicantly
colderorwarmerthanshop
temperature,performaHealth
CheckusingTechstreamandselect
the“CompensationTirePressure”
checkbox.Compensationpressures
willbedisplayedontheHealthCheck
resultsscreen.
• Adjustthetirepressurewhenthetires
arecold.

2017MY
ES350/ES300h
Pre-Delivery
Service Manual
ES350/ES300h

TheES300hhasuniqueoperatingmodes,soalwaysfollowtheprecautionsbelowwhen
performingthePDSoperation:
• TheES300hcontainshighvoltage(upto650volts)ACandDCSystems.Allhighvoltage
wiringandconnectionsareorangeincolor.Donotcarelesslytouchtheseorangecolored
wiringharnessesandconnectors.
• Thehybridsystemmaystartupandshutdownsuddenlywheneverthe“READY”lightis
illuminated.Besuretoputthevehiclein“P”,applytheparkingbrake,andpushthe
“POWER”switchOFFinordertostopthehybridsystem(the“READY”lightturnsOFF),
beforeworkingintheenginecompartment.
• Thehybridtransaxle,engineradiator,andinverterradiatormayreachhightemperatures
duringinspection.Carefullyobserveallcautionlabelsandinstructionsonthese
components.
• Besuretokeepthevehiclein“P”atalltimesunlessotherwiseinstructed.Whenthe
selectorleverisin“N”,thehybridvehiclebatterywillnotchargeevenifthegasolineengine
isoperating.
• Whenleavingthevehicle,puttheselectorleverin“P”,applytheparkingbrake,andpush
the“POWER”switchOFFinordertostopthehybridsystem(the“READY”lightturnsOFF).
• Airventsarelocatedontherightrearseatbacktocoolthehybridvehiclebattery.Donot
blocktheseairvents.
• Donotsplashwaterontheelectriccomponentsintheenginecompartment.
READ AND UNDERSTAND TSIB “Hybrid System Electrical Safety Precautions.”
0
PRECAUTIONS
ES350/ES300h

INSPECTION DETAILS
A.ENGINECOMPARTMENT........................................................ 1
B.LOCKSANDLIGHTS................................................................ 5
C.LEFTFRONT............................................................................. 12
D.LEFTREAR............................................................................... 35
E. TRUNK...................................................................................... 37
F. RIGHTREAR............................................................................. 39
G.RIGHTFRONT.......................................................................... 40
H.FRONTBUMPER...................................................................... 43
I. UNDERVEHICLE(SAFETY/DAMAGE).................................... 44
J. ROADTEST.............................................................................. 47
COMPLETION....................................................................................... 55
MAINTENANCE FOR HV AND AUXILIARY BATTERIES
INDEX ................................................................................................... 58
IES350/ES300h
TABLE OF CONTENTS

1Washeruidtank.................................................................................................. 4
2Engineoilllercap............................................................................................... 2
3Engineoilleveldipstick........................................................................................ 2
4Enginecoolantreservoir....................................................................................... 4
5Brakeuidreservoir.............................................................................................. 3
6Fusebox................................................................................................................-
712-voltbattery....................................................................................................... 3
8Electriccoolingfans............................................................................................ 49
9Condenser.............................................................................................................-
10Radiator................................................................................................................. -
Page
NOTE:
Install protective fender covers prior to beginning the under-hood inspection.
Gasoline Vehicles
II ES350/ES300h
TABLE OF CONTENTS

Hybrid Vehicles
1Washeruidtank.................................................................................................. 4
2Fuseboxes............................................................................................................-
3Powercontrolunitcoolantreservoir..................................................................... 4
4Engineoilleveldipstick........................................................................................ 2
5Engineoilllercap............................................................................................... 2
6Enginecoolantreservoir....................................................................................... 4
7Brakeuidreservoir.............................................................................................. 3
8Powercontrolunitcoolantradiator........................................................................-
9Electriccoolingfans............................................................................................ 49
10Condenser............................................................................................................. -
  Enginecoolantradiator..........................................................................................-
11
III ES350/ES300h
TABLE OF CONTENTS

STARTSTOPENGINE(POWER)switch............................................................. 8
Shiftlever............................................................................................................ 48
Meters................................................................................................................ 20
Multi-informationdisplay..................................................................................... 24
Parkingbrake..................................................................................................... 49
Turnsignallever................................................................................................. 10
Headlightswitch................................................................................................. 10
Windshieldwiperandwasherswitch.................................................................. 19
Emergencyasherswitch.................................................................................. 10
Fuelllerdooropener......................................................................................... 18
Trunkopener...................................................................................................... 18
Hoodlockreleaselever........................................................................................ 2
Tiltandtelescopicsteeringcontrolswitch*......................................................... 24
Tiltandtelescopicsteeringlockreleaselever*................................................... 24
Airconditioningsystem....................................................................................... 25
Audiosystem...................................................................................................... 26
Page
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1 5 
6
* Ifequipped
III IV ES350/ES300h
TABLE OF CONTENTS

Audioremotecontrolswitches............................................................................27
Talkswitch..........................................................................................................27
LDA(LaneDepartureAlert)withsteeringcontrolswitch....................................50
Metercontrolswitches........................................................................................24
Vehicle-to-vehicledistancebutton*.....................................................................51
Cruisecontrolswitch*.........................................................................................51
Dynamicradarcruisecontrolswitch*.................................................................51
Telephoneswitches............................................................................................27
Page
* Ifequipped
1
2
3
4
5
6
7
7
6
VES350/ES300h
TABLE OF CONTENTS

*Ifequipped
Insiderearviewmirror.........................................................................................33
Sunvisors...........................................................................................................33
Vanitymirrors......................................................................................................33
Interiorlight.........................................................................................................17
Personallights....................................................................................................17
Moonroofswitches*...........................................................................................32
SOSbutton*........................................................................................................31
Garagedooropenerswitches............................................................................33
Page
1
2
3
4
7
5
6
8
VI ES350/ES300h
TABLE OF CONTENTS

* Ifequipped
Drivingpositionmemoryswitches*......................................................................14
Doorlockswitches...............................................................................................15
Powerwindowswitches.......................................................................................15
Windowlockswitch.............................................................................................15
Trunkopenermainswitch...................................................................................18
Page
1
2
3
4
5
VII ES350/ES300h
TABLE OF CONTENTS

* Ifequipped
Seatheaterswitches*/Seatheaterandventilatorswitches*............................. 31
Heatedsteeringwheelswitch*........................................................................... 31
Rearsunshadeswitch*....................................................................................... 31
Drivingmodeselectswitch................................................................................. 52
EVdrivemodeswitch*........................................................................................ 52
VSCOFFswitch................................................................................................. 53
Remotetouch*.................................................................................................... 28
Lexusdisplayaudiocontroller*.......................................................................... 28
Page
1
2
3
4
5
6
7
8
VIII ES350/ES300h
TABLE OF CONTENTS

Outsiderearviewmirrorswitches....................................................................... 16
Instrumentpanellightcontrolswitches............................................................... 17
Odometer/tripmeterandtripmeterresetbutton................................................ 17
Automatichighbeamswitch*............................................................................. 10
Intuitiveparkingassistswitch*............................................................................ 29
BSM(BlindSpotMonitor)mainswitch*.............................................................. 18
Tirepressurewarningresetswitch........................................................................-
Page
1
2
3
4
5
6
7
* Ifequipped
IX ES350/ES300h
TABLE OF CONTENTS

INSPECTION DETAILS
ES350/ES300h

WASHING VEHICLE
Afterwashingvehicle,makesurealladhesivewrappinglm
isremoved.
NOTE:
Handwashingisrecommended.
WATER LEAK TEST
Visuallyandbyhandcheckforwaterleaksinthevehicle
interiorfromeachofthefollowingareas(makesurethatthe
trimandoorcarpetarenotdamp):
a)Doorglassweatherstrips
b)Frontcowlsides
c)Aroundthewindshield
d)Aroundthemoonroofarea
e)Aroundthequarterwindow
f) Aroundtherearwindow
PAINT FINISH (PAINT DEFECTS, DAMAGE)
Visuallyandbyhandinspectallbodypanels(doors,trunk,
fenders,enginehood,roofpanel)forsurfacedamagefrom
shipmentorforanyabnormalities(surfacerust,paintaking,
chips,dentsorscratches).
NOTE:
Useawell-illuminatedareatoclearlyinspectallpainted
surfaces(800-luxilluminationisrecommended).
EXTERIOR PARTS FOR FIT
Visuallyandbyhand,checkthefollowingpartsforproper
installation,rust,t,misalignmentandlooseitems:
a)Frontandrearbumpers
b)Windowmoldings(front,sideandrear)
c)Lexusemblems(frontandrear)
d)Outsiderearviewmirrors
e)Headlights,turnsignallights,sidemarkerlights,fog
lightsandtaillightlenses
f)Doors,enginehoodandfuelllerdoor
g)Moonroof
h)Front/Reardoorpanelprotector
i) Outsidedoorhandle
j) Radiatorgrille
1ES350/ES300h
INSPECTION DETAILS - A. ENGINE COMPARTMENT

ENGINE HOOD RELEASE LEVER
Usetheenginehoodreleaselevertocheckthatthelatch
operatesproperly.Ensurethattheenginehoodopensand
closessmoothly.
Gasolinevehicles(Hybridsimilar)
ENGINE OIL LEVEL (ENGINE NOT
RUNNING)
a)Removetheengineoilleveldipstickandwipeitclean.
Reinsertthedipstickandpullitouttochecktheoillevel.
Thelevelshouldbebetweenthetwomarks.
1Low
2Full
b)Checktheoilfordirtorimpurities.
NOTE:
Iftheoillevelislow,addspeciedengineoilandcheck
foroilleaks.
SHORT PIN INSTALLATION
RefertoTSIB.
2ES350/ES300h
INSPECTION DETAILS - A. ENGINE COMPARTMENT

BRAKE FLUID LEVEL
Visuallychecktheuidlevelthroughthereservoir.Ifthe
uidlevelislow,replenishthebrakeuidreservoirwith
FMVSSNo.116DOT3orSAEJ1703brakeuidandcheck
foruidleaks.Brakeuidlevelshouldbeatthe“MAX”line
(within0.2inches[5.0mm]below).
NOTE:
RefertotheRepair Manualforuidspecications.
BATTERY TERMINAL TIGHTNESS AND
CHARGE
a)Checktheelectrolytelevel.Iftheelectrolytelevelislow,
checkthebatterycaseforleakage.
b)Checkthebatterycharge.Measuretheopen-circuit
batteryvoltagebetweentheterminals.Ifthevoltage
readingislessthan12.6volts,rechargethebattery.
NOTE:
Beforemeasuringthevoltage,turnofftheengineandall
electricalsystems.Wait60secondstoremovethesurface
charge.Iftheenginewasrunningbeforemeasuringthe
voltage,wait20minutesaftertheenginestopstoremove
thesurfacecharge.
c)Checkthatthebatteryterminalsareproperlyconnected
andthattheclampisrmlyinstalled.
 Terminals
 Hold-downclamp
d)PrintoutBatteryChargeTest
1
2
Gasolinevehicles
Gasolinevehicles
Hybridvehicles
Hybridvehicles
3ES350/ES300h
INSPECTION DETAILS - A. ENGINE COMPARTMENT

WASHER FLUID LEVEL
Openthewashertankcapandvisuallycheckthewasher
uidlevelinthewashertank.Theuidlevelshouldbelled
within2inchesofthecap.
WIRING AND HOSES
a)Checkthehoses,hoseconnectorsandvariousclamps
fortightness.
b)Visuallyinspecttheconditionofallharnessconnectors
andterminalsforproperinstallationandtightness.
HYBRID SYSTEM POWER CONTROL UNIT
COOLANT LEVEL
Visuallycheckthecoolantlevelthroughthecoolant
reservoirtankwhentheengineiscool.Thecoolantlevelis
satisfactoryifthelevelisbetween“FULL”and“LOW.”
 Reservoircap
 FULL
 LOW
1
2
3
ENGINE COOLANT LEVEL
Visuallycheckthecoolantlevelthroughthecoolant
reservoirtankwhentheengineiscool.Thecoolantlevelis
satisfactoryifthelevelisbetween“FULL”and“LOW.”
1Reservoircap
2FULL
3LOW
CAUTION:
Topreventburningyourself,donotremovetheradiatorcap
whentheengineishot.
4ES350/ES300h
INSPECTION DETAILS - A. ENGINE COMPARTMENT

WIRELESS REMOTE CONTROL
Inspectthevefunctionsofthesystem.
1Locksthedoors
2Unlocksthedoors
3Opensthetrunk(pressandhold)
4Soundsalarm(pressandhold)
a)Lockingthedoors
  1. Closeallthedoors.
  2. Press ontheelectronickeytolockallthedoors 
   fromoutsidethevehicle.
NOTE:
   When ispressedtolockdoors,abeepwill 
 soundandallturnsignallightswillashonce. 
   However,ifanydoorisnotclosedsecurely,
   pressing willcausethebuzzertosound  
   continuouslyuntilalldoorsareproperlyclosed.
b)Unlockingthedoors
  1. Press ontheelectronickeyoncetounlockthe 
   driver’sdoor.
  2. Press onceagainwithin3secondstounlockthe
   otherdoors
NOTE:
   Theinteriorlightandouterfootlightswill  
   turnonandalltheturnsignallightsashtwice, 
   soundingtwobeeps.
  3. Checkthatalldoorsautomaticallyre-lockafter60 
   secondsifanydoorisnotopened.
c)Openingthetrunk
Pressandhold toopenthetrunk.
NOTE:
  Abuzzersoundstoindicatethatthetrunkisopening.
d)Soundingthealarm
  1. Pressandhold tosoundthealarm.
2. Tostopthealarm,pressanybutton.
5ES350/ES300h
INSPECTION DETAILS - B. LOCKS AND LIGHTS

SMART ACCESS SYSTEM
a)Withelectronickeyinsideofthevehicle,touchthelock 
 sensor(ontheupperpartofthedoorhandle)andtrunk 
 lockbutton.Checkthatthebuzzersoundsandthat 
 thedoorsdonotlock.
b)Taketheelectronickeyandgetoutofthevehicle.Touch 
 thelocksensor(ontheupperpartofthedoorhandle). 
 Checkthatthedoorlocks.
NOTE:
  Recognitionsignalsforthelockoperationwilloperate 
  uptotwoconsecutivetimes.
c)Fromadistanceofatleast2.3ft.(0.7m),approachthe 
 vehicleandpullthedriverandpassengersidedoor 
 handles,andthetrunkopener.Checkthatthedoor 
 unlocks.
NOTE:
  Thedoorscannotbeunlockedfor3secondsafterthe 
  doorsarelocked.
THEFT DETERRENT SYSTEM
Withthedoorslocked,checkthatthesystemoperates
properly.
System Test:
a)Openthewindows.
b)Lockthedoorsbysmartaccesssystem,wireless 
 remotecontrolormechanicalkey.Besuretowaituntil 
 thesecuritylightonthecenterpanelstartsashing.
c)Unlockoneofthedoorsusingtheinsidedoorlock.The 
 systemshouldactivatethealarm(soundingofthehorn, 
 blinkingoftheheadlights,taillightsandemergency 
 asher,lightingupinteriorlight).
d)Cancelthesystembyunlockingdoorswiththesmart 
 accesssystem,wirelessremotecontrolormechanical 
 key.
IMMOBILIZER SYSTEM
a)Checkthatthesecurityindicatorlightasheswhenthe 
 “ENGINE”switchisOFF.
b)Checkthattheenginecanbestartedusingall  
 thekeys.
c)Checkthatthesecurityindicatorlightturnsoffwhen 
 startingtheengine.
6ES350/ES300h
INSPECTION DETAILS - B. LOCKS AND LIGHTS

DOOR LOCK SYSTEM AND ILLUMINATED
ENTRY SYSTEM
a)Checkthatalldoorsopenandclosesmoothlyusingthe 
 insideandoutsidedoorhandles.
b)Checkthatthedoorscannotbeopenedbyusingthe 
 insideandoutsidedoorhandleswhenthelockbuttonis 
 inthelockedposition(exceptfrontinsidedoorhandles).
c)Forfrontinsidedoorhandles:Checkthatthefrontdoors 
 canbeopenedbyusingtheinsidedoorhandleswhen 
 thelockbuttonisinthelockposition.
d)Checkexteriorkeylockcontrolsystemoperationby 
 mechanicalkey(withdriver’sdoor).
1Locksalldoors
2Unlocksthedoor(two-stepunlockfunction):
1.Turnthekeyoncetounlockthedriver’sdoor.
2.Turnthekeytwicetounlockallthedoors.
e)Checkthattheouterfootlightilluminateswhenthe
 doorisunlocked.
7ES350/ES300h
INSPECTION DETAILS - B. LOCKS AND LIGHTS