LEYBOLD RUVAC WA 40000 User manual

RUVAC WA 40000
Mechanical Booster
Installation and Operating Instructions 300692481_002_C0
Description Item number
RUVAC WA 40000 IEC Bare Shaft 11740000V04
RUVAC WA 40000 IEC 400V 3PH 30KW 11740000V
RUVAC WA 40000 IEC 400V 3PH 30KW ATEX 2 Inside 11740000V11

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P200-50-003
Issue A
Material Declaration
In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the
Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as
‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical
Products:
Product
Product Label
Meaning
All pumps in the
list below
2020
This product contains hazardous substances in at least one of the
homogeneous materials used which are above the limit
requirement in GB/T 26572 as detailed in the declaration table
below.
These parts can safely be used for the environmental protection
use period as indicated.
Pump Type
Pump Size
Mechanical Booster
RUVAC WA 40000
材料成份声明
Materials Content Declaration
部件名称
Part name
危险物质
Hazardous Substances
铅
Lead
(Pb)
汞
Mercury
(Hg)
镉
Cadmium
(Cd)
六价铬
Hexavalent
Chromium
(Cr VI)
多溴联苯
Polybrominated
biphenyls (PBB)
多溴二苯醚
Polybrominated
diphenyl ethers
(PBDE)
铸铝
Cast Aluminum
X
O
O
O
O
O
电机内的铜零件
Brass component in
motor.
X
O
O
O
O
O
O：表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all the homogeneous materials for this part is below
the limit requirement in GB/T 26572.
X：表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for
this part is above the limit requirement of GB/T26572.
NOTE: These products are EU RoHS complaint, the following Exemptions apply:
6(b) Lead as an alloying element in aluminium containing up to 0.4% by weight
6(c) Copper alloys containing up to 4% lead by weight
Packaging Information
Pallet & Over shipper
Protection Pieces
Support Braces
Recyclable Natural Wood
Recyclable Polypropylene
Recyclable Mild Steel

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Contents
300692481_002_C0 – 08/2018 – © Leybold 5
Section Page
1 Introduction............................................................................................................ 9
1.1 Scope and definitions............................................................................................................... 9
1.2 Description ............................................................................................................................. 10
1.3 Application.............................................................................................................................. 11
1.4 Normal operation.................................................................................................................... 11
1.5 Abnormal operation ................................................................................................................ 12
2 Technical data...................................................................................................... 13
2.1 Operating and storageconditions........................................................................................... 13
2.2 Critical backing pressure........................................................................................................ 13
2.3 Performance........................................................................................................................... 14
2.4 Cooling water supply and seal purge gas supply................................................................... 14
2.5 Mechanical data ..................................................................................................................... 15
2.6 Lubrication data...................................................................................................................... 15
2.7 Electrical data......................................................................................................................... 15
2.8 Connections ........................................................................................................................... 15
2.9 Noise and vibration data ........................................................................................................ 16
2.10 Materials of construction ........................................................................................................ 16
3 Installation............................................................................................................ 19
3.1 Installation safety.................................................................................................................... 19
3.2 Unpack and inspect................................................................................................................ 19
3.3 Mechanical installation ........................................................................................................... 20
3.3.1 Locate the pump....................................................................................................................................20
3.3.2 Motor installation for bareshaft variant...................................................................................................20
3.4 Motor electrical connections................................................................................................... 21
3.4.1 Connect the electrical supply .................................................................................................................22
3.4.2 Connect the motor thermistors ..............................................................................................................22
3.4.3 Connect the PT 100...............................................................................................................................22
3.5 Earth (ground) connection...................................................................................................... 23
3.6 Connect the cooling water pipelines ...................................................................................... 23
3.7 Check the direction of rotation ............................................................................................... 24
3.8 Connect the pump inlet and outlet ......................................................................................... 24
3.9 Commission the RUVAC WA 40000 pump............................................................................ 25
4 Operation ............................................................................................................. 26
4.1 Operational safety .................................................................................................................. 26
4.2 Start-up................................................................................................................................... 27
4.2.1 Pre-start checks .....................................................................................................................................27
4.2.2 Start-up..................................................................................................................................................27
4.3 Shutdown ............................................................................................................................... 27
5 Maintenance......................................................................................................... 28
5.1 Safety information .................................................................................................................. 28
5.2 Maintenance plan................................................................................................................... 29
5.3 Inspect the oil level................................................................................................................. 29
5.4 Top up the end cover oil level ................................................................................................ 30
5.5 Inspect the system installation ............................................................................................... 30
5.6 Change the oil ........................................................................................................................ 31
5.6.1 Drive end cover .....................................................................................................................................31
5.6.2 Non-drive end cover ..............................................................................................................................31
5.7 Replace the pump motor........................................................................................................ 32
5.7.1 Remove the pump motor .......................................................................................................................32
5.7.2 Fit the new pump motor.........................................................................................................................33

Contents
5.7.3 Check the direction of pump rotation .....................................................................................................34
5.8 Overhaul the pump................................................................................................................. 35
5.9 Fault finding............................................................................................................................ 35
6 Storage and disposal .......................................................................................... 38
6.1 Storage................................................................................................................................... 38
6.1.1 Preparation ............................................................................................................................................38
6.1.2 Long term storage..................................................................................................................................38
6.2 Disposal ................................................................................................................................. 39
7 Service and spares .............................................................................................. 40
7.1 Introduction ............................................................................................................................ 40
7.2 Service ................................................................................................................................... 40
7.3 Service Spares and Tool Kit .................................................................................................. 40
Declaration of conformity ................................................................................................. 41
Declaration of contamination ........................................................................................... 42
Illustrations
Figure Page
1Components of the RUVAC WA 40000 pump ....................................................................... 10
2RUVAC WA 40000 dimensions: mm (inch)............................................................................ 17
3RUVAC WA 40000 dimensions with retrofit adaptor to HV40000: mm (inch) ....................... 18
4Sling Centre and Centre of Gravity ........................................................................................ 20
5Pump Motor and Drive Coupling Size .................................................................................... 21
6Pump Motor and Drive Coupling ............................................................................................ 32
7Service Plates......................................................................................................................... 35
Tables
Table Page
1 Operating and storage conditions .......................................................................................... 13
2 Performance data: safe area RUVAC WA 40000 pumps ...................................................... 14
3Cooling water supply data ...................................................................................................... 14
4 Seal purge gas supply data .................................................................................................... 14
5 Mechanical data ..................................................................................................................... 15
6 Lubrication data ...................................................................................................................... 15
7 Connections data.................................................................................................................... 15
8 Noise and vibration data......................................................................................................... 16
9 Construction materials data.................................................................................................... 16
10 PT 100 - Technical information .............................................................................................. 23
11 Maintenance plan ................................................................................................................... 29
12 Fault finding ............................................................................................................................ 36
13 Suitable protective oils ........................................................................................................... 39

Associated publications
300692481_002_C0 – 08/2018 – © Leybold 7
Associated publications
Publication title Publication number
Vacuum pump and pumping system safety 300314311_002_C0

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Introduction
300692481_002_C0 – 08/2018 – © Leybold 9
1 Introduction
1.1 Scope and definitions
This manual provides installation, operation and maintenance instructions for the RUVAC WA 40000
Booster pumps. The RUVAC WA 40000 Booster pumps must be used as specified in this manual.
Read this manual before installing and operating the pump. Important safety information is
highlighted as WARNING and CAUTION instructions; these instructions must be obeyed. The use of
WARNINGS and CAUTIONS is defined below.
WARNING
Warnings are given where failure to observe the instruction could result in injury or
death to people
CAUTION
Cautions are given where failure to observe the instruction could result in damage to the
equipment, associated equipment or process.
The following IEC warning labels may appear on the pump:
Warning - refer to accompanying documentation.
Warning - risk of electrical shock.
Warning - hot surfaces.
The units used throughout this manual conform to the SI international system of units of
measurement.

Introduction
10 300692481_002_C0 – 08/2018 – © Leybold
1.2 Description
The RUVAC WA 40000 Vacuum Booster Pump is a large direct drive mechanical booster pump with
a nominal capacity of 44300m3h-1 @ 66Hz (40000 m3h-1 @ 60Hz). It is designed to operate reliably
for long periods with minimal requirements for maintenance.
The RUVAC WA 40000 is intended for use in large capacity vacuum pumping systems. It must be
backed by suitable backing pump(s): It is not suitable for use without such backing pumps.
Figure 1 - Components of the RUVAC WA 40000 pump
1 Oil level sight glass (NDE)
2 Oil level sight glass (DE)
3 Motor
4 Non-drive end cover
5 Oil filler plug (NDE)
6 Eye bolt (x4)
7 Inlet
8 Seal purge inlet
9 Drive end cover
10 Oil filler plug (DE)
11 Oil drain plug (DE)
12 Cooling water outlet