LG GR-L208NN User manual

CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
REFRIGERATOR
SERVICE MANUAL
Ref. No.
GR-L207TRA
MODEL: GR-L208NN/GR-L248NN COLOR: TITANIUM
http://biz.lgservice.com
GR-L207TRA

WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION..................................................................................................................................................... 12
HOW TO INSTALL THE REFRIGERATOR.......................................................................................................................... 18
HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR........................................................................................ 18
HOW TO INSTALL WATER PIPE........................................................................................................................................19
HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER......................................................... 23
MICOM FUNCTION .............................................................................................................................................................. 25
EXPLATION FOR MICOM CIRCUIT..................................................................................................................................... 31
EXPLANATION FOR PWB CIRCUIT ................................................................................................................................. 31
COMPENSATION CIRCUIT FOR WEAK-COLD, OVER-COLD AT FREEZING ROOM.................................................... 46
PWB PARTS DRAWING AND LIST ................................................................................................................................... 47
PWB CIRCUIT DIAGRAM.................................................................................................................................................. 53
ICE MAKER AND DISPENSER OPERATION PRINCIPLE AND REPAIR METHOD.......................................................... 57
WORKING PRINCIPLES.................................................................................................................................................... 57
FUNCTION OF ICE MAKER.............................................................................................................................................. 58
ICE MAKER TROUBLESHOOTING................................................................................................................................... 61
ICE MAKER CIRCUIT PART.............................................................................................................................................. 62
CIRCUIT................................................................................................................................................................................ 63
TROUBLE DIAGNOSIS........................................................................................................................................................ 65
TROUBLE SHOOTING ...................................................................................................................................................... 65
FAULTS .............................................................................................................................................................................. 75
COOLING CYCLE HEAVY REPAIR................................................................................................................................... 92
HOW TO DEAL WITH CLAIMS.......................................................................................................................................... 99
HOW TO DISASSEMBLE AND ASSEMBLE..................................................................................................................... 104
DOOR............................................................................................................................................................................... 104
HANDLE........................................................................................................................................................................... 105
SHROUD, GRILLE FAN................................................................................................................................................... 105
ICEMAKER....................................................................................................................................................................... 105
DISPENSER..................................................................................................................................................................... 106
WATER TANK AND WATER LINE.................................................................................................................................... 108
HOME BAR ...................................................................................................................................................................... 108
EXPLODED VIEW .............................................................................................................................................................. 109
REPLACEMENT PARTS LIST............................................................................................................................................ 118
CONTENTS
- 2 -

Please observe the following safety precautions in order to
use safely and correctly the refrigerator and to prevent
accident and danger during repair.
1. Be care of an electric shock. Disconnect power cord
from wall outlet and wait for more than three minutes
before replacing PWB parts. Shut off the power
whenever replacing and repairing electric components.
2. When connecting power cord, please wait for more than
five minutes after power cord was disconnected from the
wall outlet.
3. Please check if the power plug is pressed down by the
refrigerator against the wall. If the power plug was
damaged, it may cause fire or electric shock.
4. If the wall outlet is over loaded, it may cause fire. Please
use its own individual electrical outlet for the refrigerator.
5. Please make sure the outlet is properly earthed,
particularly in wet or damp area.
6. Use standard electrical components when replacing
them.
7. Make sure the hook is correctly engaged.
Remove dust and foreign materials from the housing
and connecting parts.
8. Do not fray, damage, machine, heavily bend, pull out,
or twist the power cord.
9. Please check the evidence of moisture intrusion in the
electrical components. Replace the parts or mask it
with insulation tapes if moisture intrusion was
confirmed.
10. Do not touch the icemaker with hands or tools to
confirm the operation of geared motor.
11. Do not let the customers repair, disassemble, and
reconstruct the refrigerator for themselves. It may
cause accident, electric shock, or fire.
12. Do not store flammable materials such as ether,
benzene, alcohol, chemicals, gas, or medicine in the
refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals,
etc., or container with full of water on the top of the
refrigerator.
14. Do not put glass bottles with full of water into the
freezer. The contents shall freeze and break the glass
bottles.
15. When you scrap the refrigerator, please disconnect the
door gasket first and scrap it where children are not
accessible.
WARNINGS AND PRECAUTIONS FOR SAFETY
- 3 -

SPECIFICATIONS
- 4 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 840(D) X 1750(H)
NET WEIGHT (kg) 128
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
CAPILLARY TUBE MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L - Cord
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
Home Bar Heater
ANTI-FREEZING HEATER Water Tank Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1750 1720 1750
685
948
890
745
796
840
1218.5
<Front View> <Plane View>
1. Ref No. : GR-P247

SPECIFICATIONS
- 5 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 755(D) X 1750(H)
NET WEIGHT (kg) 123
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
CAPILLARY TUBE MOLECULAR SIEVE XH-7
1750 1720 1750
600
948
890
660
711
755
1133.5
<Front View> <Plane View>
2. Ref No. : GR-P207
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L - Cord
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
Home Bar Heater
ANTI-FREEZING HEATER Water Tank Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)

SPECIFICATIONS
- 6 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 840(D) X 1750(H)
NET WEIGHT (kg) 125
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
ITEMS SPECIFICATIONS
CAPILLARY TUBE MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L-Cord
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
ANTI-FREEZING HEATER Water Tank Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1750 1720 1750
685
948
890
745
796
840
1218.5
<Front View> <Plane View>
3. Ref No. : GR-L247

SPECIFICATIONS
- 7 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 755(D) X 1750(H)
NET WEIGHT (kg) 120
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
ITEMS SPECIFICATIONS
CAPILLARY TUBE MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L-Cord
ANTI SWEAT HEATER Dispenser Duct Door Heater
Dispenser Heater
ANTI-FREEZING HEATER Water Tank Heater
Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1750 1720 1750
600
948
890
660
711
755
1133.5
<Front View> <Plane View>
4. Ref No. : GR-L207

SPECIFICATIONS
- 8 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 840(D) X 1750(H)
NET WEIGHT (kg) 117
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
CAPILLARY TUBE MOLECULAR SIEVE XH-7
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L - Cord
ANTI SWEAT HEATER Home Bar Heater
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1750 1720 1750
685
948
890
745
796
840
1218.5
<Front View> <Plane View>
1. Ref No. : GR-C247

SPECIFICATIONS
- 9 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 755(D) X 1750(H)
NET WEIGHT (kg) 112
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
CAPILLARY TUBE MOLECULAR SIEVE XH-7
1750 1720 1750
600
948
890
660
711
755
1133.5
<Front View> <Plane View>
2. Ref No. : GR-C207
ITEMS SPECIFICATIONS
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L - Cord
ANTI SWEAT HEATER Home Bar Heater
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)

SPECIFICATIONS
- 10 -
ITEMS SPECIFICATIONS
DIMENSIONS (mm) 890(W) X 840(D) X 1750(H)
NET WEIGHT (kg) 114
COOLING SYSTEM Fan Cooling
TEMPERATURE CONTROL Micom Control
DEFROSTING SYSTEM Full Automatic
Heater Defrost
INSULATION Cyclo-Pentane
COMPRESSOR P.T.C. Starting Type
EVAPORATOR Fin Tube Type
CONDENSER Wire Condenser
REFRIGERANT R134a (185g)
LUBRICATING OIL FREOL @15G (320 cc)
DRIER 1Ø0.83
ITEMS SPECIFICATIONS
CAPILLARY TUBE MOLECULAR SIEVE XH-7
FIRST DEFROST 4 - 5 Hours
DEFROST CYCLE 13 - 15 Hours
DEFROSTING DEVICE Heater, Sheath
Heater, L-Cord
ANTI-FREEZING HEATER Damper Heater
FREEZER LAMP 40W (1 EA)
REFRIGERATOR LAMP 40W (1 EA)
DISPENSER LAMP 15W (1 EA)
1750 1720 1750
685
948
890
745
796
840
1218.5
<Front View> <Plane View>
3. Ref No. : GR-B247