LIFE home integration AC 8R DL Parts list manual

Rev. 01 - 02/2014 LG
ACER DL
ELECTROMECHANICAL OPERATOR FOR
SLIDING GATES
INSTRUCTIONS FOR INSTALLATION, USE AND MAINTENANCE
AC15RMDL
Oil
inside
AC12R DL
AC 8R DL

2
STANDARD INSTALLATION
AC001
RECA
i
noizurtsiide
l
aunaM
RECA
inoizurtsiid
e
launaM
GNINEP
OR
O
ODC
ITAMOTUA
RECA
Fig.1: Components and devices of a typical automation.
Fig.2: Description of the contents of the ACER pack.

Fig. (1)
AC017
3
2
1
Fig.1.2
Fig.1.1 Fig.1.3
ECU - 24 V d.c.
V
V
1,1 1,2 1,4
µF 14 14 16
N 500 700 900
Type
°C 140
NO
10nim/m 4
min
10 20
° 44 / 55** D
F
170 (plate) x 342 x 288 (h) mm / 10 kg
Max gate weight
kg 400 600 800
150 150
66
6/12 11
10
300 600
ECU - 230 Vca 50
AC3RM24DL AC6RM24DL
RG1R 24 DL
RG1R 24 DL
NO
500
300
48
NO
AC12R DL
RG1R DLRG1R DL
RG1R DL
RG1R DL
AC4R DL AC6R DL AC8R DL
350
1,6
16
1200
8
1200
IP
grassograsso grasso olioolio grasso
Built-in ECU
Power supply
Motor power supply
Motor power
Power input from mains 230V / Max. absorption at pick-up 24 V
Capacitor
Thrust
Lubrication
Thermal protection device
Limit switch
Encoder
Speed
External toothed wheel module
Number of teeth external toothed wheel
Work cycle
Nominal work time
Battery recharge time (optional)*
Opening cycles with charged battery*
Operating temperature
Protection class
Motor insulation class
Assembly
Dimensions / weight
Dont use in acid, saline or potentially explosive environment
Version:
ACER: Irreversible electromechanical opera
2 electromechanical or magnetic limit switches in M version
optical magnetic
BATTERY NOT PROVIDED
BATTERY NOT PROVIDED
Cfrom -20 a +70 from -20 a +70
horizontal with dedicated anchorage plate
LIFE home integration reserves the right to make changes to technical characteristics at any time and without prior notice, without changing its intended
use and function.
TECHNICAL FEATURES
* For 2 Ah batteries (optional and installed).
Attention:
•The activation of the manual release could cause an uncontrolled movement of the gate in the event of mechanical damage or unbalanced
conditions.
•
•To avoid breaking the key, do not apply excessive force.
d) The operator is now free and can be moved by hand. A microswitch assembled on the blockage device prevents the motor from operating when
the power comes back on.
e) To reconnect the transmission, turn the opposite way and move the gate manually until it hitches up.
1.1 Operator release
1.0 INSTALLATION
44 / 55**
** Protection class for magnetic limit switch
230 Vac 50 Hz
230 Vac 24 Vdc
W 250 380 300
A
AC15RMDL
RG1R DL
400
16
1.6
1500
olio
16 16
18
tor for sliding gates with optical/magnetic encoder and built-in ECU
% 35 50 80
20
1500

4
Fig. (2)
335
81
170
582
003
22 170
192
5961z 9981z
18
AC003a
7861z
1981z
45
Fig. (3)
XD
XS
Fig. (4)
1
4
350
250
200
3
AC005
2
1
AC010
4
350
250
200
AC010
35
Fig.4.1 Fig.4.2
1.2 Installing operator components: positioning and installation of the anchorage plate
The area in which the operator is installed must provide adequate space for performing maintenance
and manual release operations.
a) Adhere to the dimensions in g.2.
Left Hand
Right Hand
ATTENTION: If the operator is subject to heavy work conditions or if the weight of the leaf is over 300 kg,
the anchorage plate (1) must be sunk into the concrete.
b) Observe the orientation in g. (3) for positioning the operator anchorage plate (R – L).
c) Refer to g. (2.2) for the respective heights for 16 or 18-tooth pinions.
d) Lay the electric cable pipes (4), allowing them to protrude and plugging them to prevent them from lling with debris.
Fasten the anchorage plate (1) to the concrete base with 4 expanding screw anchors (2), see g.(4.2); or sink in the fresh
concrete folding the two “L”s (3), see g.(4.1).

5
Fig. (5)
AC037
AC3R M DL
AC012
7
7
AC012
6
5
7
1
2
1
8
8
8
9
8
AC013 10
7
4
Fig.5.1
Fig.5.2 Fig.5.3
Fig. (6)
B
mm1
A
AC6R M DL AC4-6-8-12R DL
a) Remove the lid (2) of the operator by loosening the screws (1); rest the operator on the anchorage plate and manually turn the 4 M10 screws (7) with
the relative washers through 3/4 of a revolution. See g. (5.1).
b) Vertically adjust the operator using the 4 dowels (8) levelling it with the spanner (9); adjust the operator so that it is parallel to the gate. See g. (5.2).
c) Denitively fasten the operator by blocking the 4 M10 screws (7) and the relative washers with a xed or tube wrench (10). Assemble the covers
on the clamping feet (4). See g.(5.3).
1.4 Installing operator components: rack assembly
Assemble the “gate open” (A) and “gate closed” (B) limit switch brackets at the ends of the rack, fastening them with the screws provided in the pack
as indicated in g. (6). Remember that the gate will travel 2-3 cm more, after the intervention of the limit switch, consequently adjust the position of
the brackets so that the gate does not collide with the mechanical stop plates.
1.3 Installing operator components: positioning and installation of the operator

6
fig. (7).
AC021 2
1
AC020
2
1
2
1
18
17
4
3
Fig.7.1 Fig.7.2
2.0 WIRING AND CONNECTIONS
• The operator must be connected to the relative Life electronic control unit (ECU).
• All wiring and connection operations must be carried out with the control unit disconnected from the electricity supply. If the disconnection
device is not in view, display a sign reading: “ATTENTION: MAINTENANCE WORK IN PROGRESS”.
The internal linear electromechanical operator wiring performed by the Manufacturer, may not be modied under any circumstances.
2.1 Electric connections
ATTENTION: the cables used must be suited to the type of installation. It is the Fitter’s responsibility to choose appropriate material.
• The power cable may be no lighter than 60245 IEC 57 ( HO5RN-F).
• Inside the power cable, one wire must be yellow and green.
• The power cable coating must be composed of a polychloroprene sheath.
• All wires must be unsheathed as little as possible (6mm at the most) and as close as possible to the connection terminals, in order to prevent accidental
contact with live parts in the event that cables disconnect from the terminals.
• Do not pre-seal cables to be fastened to the terminals using screws.
• A power cable-fastening device must be provided. Assemble the power cable so that if it comes out of its fastening device, the neutral and live
wires are taut before the earth wire.
2.2 Introducing the electric wires into the operator
a) To access the ECU remove the cover (2) of the reduction gear removing the two lateral clamping screws (1).
b) Open the pre-punched holes in the cable gland door (3), insert the cable glands (17), then insert the cables (18) needed for the connections (keep
230 V and very low voltage cables separate). Leave the cables about 40cm longer
c) Assemble the cable gland door making it stick well to the edges of the seat in the operator base to prevent access to insects and dirt. See g. (7).
2.3 Electronic control unit connections
Fitters must make the connections of the 230 Vac 50 Hz electricity supply, and the various automation devices. Connections between the ECU, motor,
encoder and autotransformer have already been performed by the Manufacturer.
ATTENTION: for safety reasons, it is essential to earth the motor.
Crimp the yellow and green wire on the power cable to the loop on the upper sleeve, at the point marked by the earth symbol as indicated in g. (7.1).
To facilitate ECU connection operations and programming, it can be removed from its housing. The operation is straightforward and does not require the
use of any tools:
a) remove the ECU by pulling upwards and, compatibly with the length of the cables, rest on the edge of the operator base or hold.
Once the wiring and/or programming work is complete, place the control unit back in its recess by pressing lightly until the 4 clips snap in. See g. (7.2).
Connection
Electricity supply line
Type of cable
3x1,5 mm2 cable

7
and will be subject to Translation into other languages of all
and will be subject to All rights on this document are
will not accept responsibility for damage or malfunctions caused by incorrect installation or improper use of products and Users aretherefore recommended to read this manual
in the SAFETY INSTRUCTIONS AND WARNINGS With the aim of improving its products,
prior This document conforms to the state of the automation at which it is provided when released for
operator (and will hereinafter be referred to as manufacturer) and the owner of all rights concerning this The Manufacturer’s information
required byMachinery Directive 98/37/ECisgiven below:
The identity plate bearing the information on the Manufacturer of the operator is to the control The plate the type anddate (month/year) of manufacture of the
For further information on technical or commercial issues and technician call-out and spares requests,Clients may contact the Manufacturer or area representative from which the product was
Any usage differing from that described above is forbidden.
The operator may not be installed or used in potentially explosive environments.
The Fitter must ensure that the environment in which the automation is installed is conform to the operator’s temperature range (see Technical Data chap.).
The operator is not suitable for use on gates with built-in doors unless the automation is prevented from functioning when the door is open.
gates must conform to current European standards and Directives, including EN 12604 and EN
he operator may onlybe used when in perfect working order and in compliance with the intended use, in the awareness of safety andhazard conditions and in observance with the instructions for installation and
dysfunctions that may pose threats to safety must be eliminated
gate must be stable, properly hung and resistant to (it must not bend during opening and closure
operator cannot compensate for faulty or incorrectly hung
operator may not be used in environments prone to
not use the operator in environmental conditions characterised by harsh atmospheric agents Salty
The Manufacturer declines responsibility fordamageorinjury caused by non-conformity with the information supplied concerninginstallation, trial run, use and maintenance contained
The installation, connection, testing, trial run and maintenance of the operator must be performed by a COMPETENT PERSON aided and supervised by a PROFESSIONAL FITTER.
Installation requires a practical and theoretical knowledge of mechanics, electronics and electrics, and of sector laws and standards.
Amateur installation is strictly forbidden as it does not comply with current standards and laws and therefore does not guarantee the safe operation of the automation.
Do not proceed with installation, connection and trial run in the event of doubts or indecision of any kind.
This manual must be read carefully and understood before installing the operator. If doubts arise during installation, contact a PROFESSIONAL FITTER or the MANUFACTURER.
Do not perform adjustments and/or parameter memorisation before installation is complete and only if you have understood the procedures described in this manual.
O nly mount the operator on gates that are perfectly aligned with the sliding tracks and are properly hung. A gate that isnot correctly aligned orhung can cause serious injury and/or damage to the operator.
The Manufacturer declines all responsibility for damage and faults to the operator caused by non-observance of the instructions contained in this
this manual in a safe and easily accessible place so that it can be consulted rapidly when
installation, connection, trial run and usage of the operator, observe all applicable accident prevention and safety
the interests of safety and optimal functioning of the operator, only use original spares, accessories, devices and fastening
o not perform alterationson any operator device or This type ofoperation may cause The Manufacturer declines all responsibility for damage caused by products that have been
operator should not be used until the setting up procedure described in the STARTING UP chapter has been
hould liquids penetrate inside theoperator, disconnect the electricitysupply and contact the Manufacturer’s Assistance Service immediately; use of the operator in such conditions may cause hazard
the case of faults or problems that cannot be resolved using the information contained in this manual, contact the Manufacturer’s assistance
operator must be stored in closed, dry places, at room temperatures of between –20 and
the operator away from sources of heat and naked which could damage it and cause malfunctions, or hazard
the operator in a horizontal position, but not resting on the
touch the gate or moving parts when they are in
at a safe distance when the gate is in motion: only pass when the gate is completely open and
children from playing or standing in the vicinity of the gate or the control organs (radio control), the same precautions should be adopted for disabled persons and
the event ofmalfunctions(noisiness, jerkymovements, suspend the use of the automation immediately: failure to observe this rule mayentail serious hazards, risks ofaccidents and/or serious
damage to the gate and the Contact a PROFESSIONAL FITTER and in the meantime use the gate manually by disconnecting the operator (see the OPERATOR RELEASE
order to maintain the operator in conditions, ensure that the operations indicated in the MAINTENANCE chapter are performed at the frequency indicated by a PROFESSIONAL
hould liquids penetrate inside the operator, disconnect the power supply immediatelyand contact the Manufacturer’s Assistance Service; the use of theoperator in such conditions maycause hazard
a problem arises that cannot be resolved using the information contained in this manual, contact the Manufacturer’s assistance
• Manufacture:
• Address:
• Telephone:
• Telefax:
• http:
• e-mail:
LIFE home integration
Via Sandro Pertini 3/5 – 31014 COLLE UMBERTO (TV) Italia
+ 39 0438 388592
+ 39 0438 388593
www.homelife.it
[email protected]

8
Instructions and warnings for installation
• Before commencing installation read the SAFETY INSTRUCTIONS AND WARNINGS chapter carefully.
• The person who installs the operator is responsible for performing risk analysis and regulating the automation’s safety devices consequentially.
• Before commencing installation, check whether further devices or materials are needed to complete the automation in order to suit the specic situation in which it will be used.
• It is strictly forbidden to motorise a gate that is not already efficient and secure as the automation cannot resolve faults caused by incorrect installation or poor maintenance of the gate.
• During installation, make constant reference to harmonised standards EN 12453 and EN12445.
• Ensure that the individual devices to be installed are suitable for the automation that one intends to create, paying careful attention to the points raised in the TECHNICAL DATA chapter.
Do not proceed if even just one device is unsuitable for the intended use.
• Ensure that the place of installation is not prone to ooding, does not contain sources of heat or naked ames, res or hazard situations in general.
• During installation, protect automation components to prevent liquids (e.g. rain) and/or foreign bodies (earth, gravel, etc) penetrating inside.
Preliminary checks
Before commencing installation, the following preliminary checks must be performed:
1) The weight and dimensions of the gate must not exceed the limits for use (see the TECHNICAL DATA chap.), if they exceed such limits, the operator may not be installed.
2) The gate structure must be suitable for the installation of the operator and conform to current standards.
3) The gate’s movement in both opening and closure must be uniform, without points of greater resistance or friction.
4) The gate must be properly hung and without risks of derailment, this can be checked by sliding the gate back and forth several times.
5) The gate must be hung at, i.e. it must not move when left in any point of the sliding tracks. Ensure that the gate does not bend or deviate from its course during movement.
6) The gate must be perfectly at in to the plane to which the sliding track is xed, in order to prevent irregular movement during operation.
7) The limit switches must be sufficiently sturdy and there must be no risk of derailment should the gate collide with the limit switches.
8) The operator installation area must not be prone to ooding and therefore it may not be installed in potholes, trenches, dips in the ground, etc.
9) The cement base on which the operator must be installed must be adequately solid and compact.
MAINTENANCE INSTRUCTIONS AND WARNINGS
• Once the automation has been tested, the parameters set must not be altered. If further adjustments (e.g. alterations to the voltage value) are made, all the checks required for testing
and compliance with standards must be repeated.
• The Manufacturer declines responsibility for damage or injury caused by non-compliance with the information provided in this manual and the safety instructions provided below.
• The Manufacturer declines all responsibility for damage and malfunctions deriving from non-compliance with the maintenance instructions.
• In order to keep the operator efficient and safe, follow the cleaning, checking and routine maintenance procedures as described in this manual. This is the owner’s duty.
• Any checking, maintenance or repair work must be conducted by a PROFESSIONAL FITTER
• Always switch of the electricity supply in the event of malfunctions, breakdowns and before any other operations in order to avoid the gate from being activated.
• The owner is not authorised to remove the operator lid as it contains live parts.
• If the power cable is damaged, it must be replaced by the Manufacturer or its technical Assistance service or in any case a person with a similar qualication in order to avoid risks.
• The owner is NOT authorised to use the programming keyboard.
• Use original pare parts, accessories and clamping material only.
• Do not perform technical or programming modications on the operator. Operations of this type may cause malfunctions and/or risk of accidents. The Manufacturer declines
responsibility for damage deriving from modied products.
• In the event of intervention of automatic or fuse switches, before restoring function conditions identify and eliminate the fault. Request the intervention of a PROFESSIONAL FITTER.
• If a fault that cannot be solved following the information contained in the present manual, contact the manufacturer’s assistance service.
• All maintenance, repair or replacement of parts must be recorded in the maintenance log, which is SUPPLIED AND INITIALLY FILLED IN BY THE FITTER.
• Inspect the installation frequently to ensure that there are no signs of mechanical unbalance, wear or damage to the wires and assembled parts: no not use the automation
until any necessary repairs or adjustments have been made.
Cleaning the automation
ATTENTION:
• Never wash the operator using water sprays or washing devices.
• Do not use corrosive substances, solvents, thinners or spirit to clean the operator.
• Switch off the electricity supply to the operator before cleaning.
a) Automations are almost always installed outdoors and therefore they are subject to climatic variations and exposed to the elements, which transport debris that may cause problems.
b) The entire area in which the automation is installed must be kept clean to avoid malfunctions and/or faults.
c) Keep the track on which the gate runs clean by sweeping stones, gravel, and mud off using a broom.
d) Clear the area in which the operator is installed to prevent stones, gravel, mud, dry leaves, pine needles etc. from accumulating around the pinion, thus causing damage to the pinion,
rack, limit switch and operator. Routine maintenance
Every six months contact a PROFESSIONAL FITTER to perform the following operations.
• A series of opening and closing checks using radio controls and selectors, using all the system’s components (photocells, ashing light, etc.). Ensure that the operator performs
the desired action.
• Grease the operator’s nut-screw-bushing unit and the gate hinges.
• Repeat the series of tests envisaged for operator testing (see INSTALLATION MANUAL – Testing and rst run chapter.
DEMOLITION AND DISPOSAL
ACER operators are constituted by various materials, which implicates different disposal modes. Materials such as aluminium, plastic, electric cables, etc., can be recycled; batteries,
electronic cards, etc. must be disposed of.
ATTENTION:
• The disposal of batteries, cards and electric and electronic components must comply with legislation and local regulations on toxic, harmful and polluting substances.
• Disconnection from the main supply must always be performed by a qualied electrician using suitable equipment.

9
SPECIFIC DESCRIPTION ACER

10
5RI2310000 ACER 5RI2330000 AC4R-AC6R-AC4-AC6-AC8
AC12-AC12R
5RI2350000 AC8A 24
5RI2370000 AC4RM-AC6RM-AC4M-AC6M
AC8M-AC12M-AC12RM
5RI2380000 AC8A 24M
5RI2340001 AC3RM24DL-AC6RM24DL
5RI2410000 AC8-AC8R
5RI2420000 AC4R-AC4R
5RI2430000 AC6R-AC6R 5RI2440001 AC3RMDL 5RI2450000 AC4 24
5RI2460000 AC6 24
5RI2470000 AC8 24
5RI2480000 ACER R 5RI2490000 ACER RM 5RI2500000 ACER
5RI2510000 AC4-AC4R
5RI2520000 AC8-AC4 24-AC6 24-AC8 24
AC3RM24DL-AC6RM24DL
AC6-AC6R
5RI2530000 ACER 5RI2550000 AC8-AC4 24-AC6 24-AC8 24
AC6-AC12-AC12R-AC3RM24DL
5RI2560000 AC4-AC4R
5RI3440000 AC12-AC12R 5RI3450000 AC6RM24 DL

11
5RI2670000 AC4R-AC6R-AC4 24P 5RI268000 ACER 5RI2690000 AC4-AC6-AC8
5RI2700000 AC4A 24-AC6A 24
5RI2720000 AC8A 24-AC3/6RM24DL
5RI2730000 AC4R-AC6R-AC8R-AC12R
5RI2600000 AC4-AC6-AC4R-AC6R-AC4A24
AC6A24-AC6RM24DL
5RI2610000 AC3RM24DL
5RI2620000 AC8 24
5RI2630000 AC4-AC6-AC8-AC8R-AC4R
ACA 24-AC6 24-AC6R
AC6RM24DL
5RI2640000 AC8A 24-AC8A 24M
5RI2570000 ACER 5R2580000 ACER 5RI2590000 ACER
5RI2620000 AC8-AC12-AC8R-AC12R
5RI2650000 AC3RM24 DL
5RI268000 ACER SIMPLY

12
Address: Via Sandro Pertini,3/5 31014 COLLE UMBERTO (TV) Italia
Telephone: + 39 0438 388592
Telefax: + 39 0438 388593
http www.homelife.it
e-mail: [email protected]
Declaration of conformity
under Directive 98/37/EC, appendix II, part B (Manufacturer’s Declaration of CE Conformity)
LIFE Home Integration
Via S.Pertini 3/5
31014 COLLE UMBERTO (TV)
declares that the following product:
ACER operator for sliding gates
Satisfies the essential requisites established in the following directives:
• Low voltage directive 73/23/EEC and subsequent amendments,
•Electromagnetic compatibility directive 89/336/EEC and subsequent amendments,
•Radio and telecommunications equipment directive 1999/5/EC and subsequent amendments.
and satisfies the following standards:
•EN 12445:2000
Industrial, commercial and garage doors and gates – Safety in the usage of motorised doors –
testing methods
•EN 12453:
Industrial, commercial and garage doors and gates – Safety in the usage of motorised doors –
Requisites
•EN 60204-1:1997 Machinery safety – Electric equipment of the machine – Part 1: general rules.
•EN 60950 Information technology equipment - Safety - Part 1: General requisites
•ETSI EN 301489-3:2001 Electromagnetic compatibility for radio equipment and appliances.
•EN 300220-3:2000 Radio equipment and systems – short band devices – Technical characteristics and testing methods for
radio apparatus with a frequency of 25 to 1000 MHz and powers of up to 500mW.
The Manufacturer also declares that it is not permitted for the abovementioned components to be used until such time as the
system in which they are incorporated is declared conform to directive 98/37/EC.
COLLE UMBERTO ____________ Name of Signor: MICHELE RUI
Position: PRESIDENT
Signature: