LIFESTYLER 831.159460 User manual

USER'S MANUAL
Model No. 831.159460
Serial No.
CAUTION
Read all precautions and instruc-
tions in this manual before
using this equipment. Save this
manual for future reference.
PATENT PENDING
The serial number can be found in the
location shown below. Write the serial
number in the space above.
Serial Number Decal (under seat)
TM

2
TABLE OF CONTENTS
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179

3
1. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
2. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the home gym system only on a level
surface. Place a mat beneath the home gym
system to protect the floor or carpet.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. The home gym system is designed to be
used by only one person at a time.
7. Keep small children and pets away from the
home gym system at all times.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protection.
10. Always stand on the foot plate when perform-
ing an exercise that could cause the home
gym system to tip.
11. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

4
ASSEMBLED
DIMENSIONS:
Height: 74 in.
Width: 40 in.
Length: 58 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Vertical Knee
Raise (VKR) Arm
Butterfly Arms
Curl Pad
Curl Frame
Curl Bar
Press Arm
Weight Stack
Backrest
Weight Pin
Seat
BEFORE YOU BEGIN
Thank you for selecting the versatile SEARS
LIFESTYLER®SYSTEM 200 Home Gym System. The
SYSTEM 200 offers a selection of weight stations
designed to develop every major muscle group of the
body. Whether your goal is to tone your body, build
dramatic muscle size and strength, or improve your
cardiovascular system, the SYSTEM 200 will help you
to achieve the specific results you want.
For your benefit, read this manual carefully before
using the LIFESTYLER®SYSTEM 200 Home Gym
System. If you have additional questions, please call
our toll-free HELPLINE at 1-800-736-6879, Monday
through Saturday, 7 a.m. until 7 p.m. Central Time
(excluding holidays). To help us assist you, please note
the product model number and serial number before
calling. The model number is 831.159460. The serial
number can be found on a decal attached to the SYS-
TEM 200 (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

1
High Side
of Bracket
51
5
14
1
3
Slotted Hole
3
8
56
11
3
1
4
27
51
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Press a 2” Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14)
up through the Stabilizer (5). Insert a 5/16” x
2 1/2” Carriage Bolt (1) up through the
Stabilizer. Insert two 5/16” x 2 1/2” Carriage
Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto
the 5/16” x 2 3/4” Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. The high side of
the bracket on the Rear Upright must be
on the side shown. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
Do not tighten the Nylon Locknuts yet.
Slide the end of the Brace (88) with the
round hole onto the 5/16” x 2 1/2” Carriage
Bolt (1) in the Stabilizer (5). Hand tighten a
5/16” Nylon Locknut (3) onto the Carriage
Bolt. Attach the end of the Brace with the
slotted hole to the Rear Upright (56) with a
5/16” x 2 3/4” Bolt (11), a 5/16” Flat Washer
(8), and a 5/16” Nylon Locknut (3). Do not
tighten the Nylon Locknuts yet.
FRAME ASSEMBLY
88
5
ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
•Assembly requires two people. Due to the size
and weight of the SYSTEM 200, it should be
assembled in the location were it will be used.
•Place all parts of the SYSTEM 200 in a cleared
area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed.
• The assembly is divided into five stages: 1) frame
assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and back-
rest assembly, and 5) VKR assembly. The hard-
ware for each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
•As you assemble the SYSTEM 200, be sure that
all parts are oriented as shown in the drawings.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located at the center of this manual.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.

2. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Hand
tighten a 5/16” Nylon Locknut (3) onto each
Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Press 1” Round Inner Cap (49) into each end
of the Footrest (83). Attach the Footrest to the
Rear Upright (56) with a 5/16” x 2 3/4” Bolt
(11), two 5/16” Flat Washers (8), a 1/2” x 1/2”
Bushing (87), and a 5/16” Nylon Locknut (3).
3. Press a 2” Square Inner Cap (27) into the indi-
cated end of the Top Frame (55). Press a 1
3/4” Square Inner Cap (44) into each end of
the crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers (8),
and four 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 1
through 3.
4. Set two Weight Bumpers (19) on the indicated
bracket on the Base (4) as shown.
Stack eight Weights (25) on the Weight
Bumpers (19). Be sure that all of the
Weights are turned so the deepest pin
grooves are under the Weights and are on
the indicated side.
4
2
3
FRAME ASSEMBLY
6
49
49
3
3
8
83
87
8
11
56
1
4
11
65
42
11
44
27
3
3
44 42 Crossbar
4
19
25
Pin
Grooves
56
55
49
8
8

5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the Weight
Tube into the stack of Weights (25). Be sure
that the pins on the Weight Tube are sitting
in the pin grooves in the top Weight.
Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight on the stack
of Weights (25).
Insert both Weight Guides (62) into the stack
of Weights (25). Be sure that the indicated
holes in the Weight Guides are at the top.
6. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.
7. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The Plastic
Bushings should fit on each end of the
indicated tube in the Base. Be sure that
the 3 1/2” Pulleys (15) are on the indicated
side.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the 3/8”
x 8” Bolt and a 3/8” Nylon Locknut (21).
7
5
62
Holes
Lubricate 76
Pin
63
64
61
55
3
60
17
15
59
75
21
4
Tube
62
6
FRAME ASSEMBLY
7
ARM ASSEMBLY
20
25
Lubricate
Welded
Spacers

ARM ASSEMBLY
8. Wet the handle of one Press Arm (46) with
soapy water. Slide a Hand Grip (31) onto the
handle. Press a 1” Round Inner Cap (49) into
the other end of the handle. Press a 1 3/4”
Square Inner Cap (44) into the Press Arm.
Attach the Press Arm (46) to one side of the
Press Frame (17) with two 5/16” x 2 1/2” Bolts
(22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
9. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded brack-
et on each Arm. Arm identification is very
important for step 10.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) in the same manner.
10. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 9
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
8
844
31
3
22
17
47
6
50
7
50
6
Welded
Brackets 21
69
70 45
44
48
47
48
44
49
46
46
49
9
10
45
Lubricate Axle
Bracket
69
70
55
55

9
CABLE ASSEMBLY
11. During steps 11 through 27, refer to the
CABLE DIAGRAM on page 22 of this manual
to verify proper cable routing. Before begin-
ning this section, identify the Long Cable (23),
the Medium Cable (58), and the Short Cable
(35) by comparing the lengths and ends of
the cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
attaching the pulleys. The pulleys must be
able to turn freely.
12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2” Pulley (15)
attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.
Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”
Nylon Locknut (not shown).
13. Wrap the Long Cable (23) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the Front
Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a
3/8” Nylon Locknut (21). Be sure that the
Long Cable Trap is positioned to hold the
Cable in place.
14. Route the Long Cable (23) around the “V”-
Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Trap (50) is posi-
tioned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
14
11
23
58
35
23
55
71
7
50
21
23
6750
23
42
6
12
13
15
Hook
Ball
47

18
15
23
12
20
15
66
68
50
48
6
7
16
17
CABLE ASSEMBLY
10
15. Route the Long Cable (23) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
16. Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
Make sure that the 5/16” x 5” Bolt (68) is
properly tightened and that the Pulley Bracket
(20) can move freely.
17. See the inset drawing. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the indicated
hole in the Long “U”-Bracket (57) with a 3/8” x
2” Bolt (12) and a 3/8” Nylon Locknut (21). Be
sure that the Cable Trap is inside the “U”-
Bracket. Note: This may come pre-assem-
bled.
Route the Long Cable (23) around the 3 1/2”
Pulley (15) and through the Long “U”-Bracket
(57). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
18. Note: The Pulley in this drawing is pre-
assembled. It is shown disassembled for
easy part identification.
Route the Long Cable (23) around the 3 1/2”
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8” x 2” Bolt (12) and
the 3/8” Nylon Locknut (21). Be sure that the
Cable is in the groove of the Pulley and
that the Cable and Pulley move smoothly.
23
21
57
15
66
23 23
12
15
21
Bracket
55
23
12

19. Assembly steps 19 through 21 show how
to complete the assembly of several pre-
attached parts.
The 5/8” x 9/16” Spacer (73) has been pre-
attached on the outside of the 3 1/2” Low
Pulley (92) for shipping purposes. Remove
the 3/8” Nylon Locknut (21), the Spacer, and
the Pulley from the 3/8” x 3 3/4” Bolt (71). Do
not remove the Bolt. The Bolt has been
shown removed for part identification.
Reattach the 3 1/2” Low Pulley (92), with the
5/8” x 9/16” Spacer (73) between the Pulley
and the Press Frame (17). Do not tighten
the 3/8” Nylon Locknut (21) yet. Be sure
that the 3/8” x 3 3/4” Bolt (71), the 3/8” Flat
Washer (9), the 5/8” x 9/16” Spacer (73), the
3 1/2” Low Pulley, and the 3/8” Nylon
Locknut (21) are oriented as shown.
20. The indicated 3/8” x 3 3/4” Bolt (71) has been
inserted from the wrong side for shipping pur-
poses. Remove the Bolt and the 3/8” Nylon
Locknut (21).
Slide the Cable Trap (66) and the 3 1/2”
Pulley (15) onto the 3/8” x 3 3/4” Bolt (71).
Re-insert the Bolt into the Front Upright (42)
from the direction shown. Hand tighten the
3/8” Nylon Locknut (21) with the 3/8” Flat
Washer (9) onto the Bolt. Be sure that all
parts are oriented as shown. Do not tight-
en the Nylon Locknut yet.
21. The indicated 3/8” x 3 3/4” Bolt (71) has also
been inserted from the wrong side for ship-
ping purposes. Remove the Bolt and the 3/8”
Nylon Locknut (21).
Slide the Cable Trap (66) and the 3 1/2”
Pulley (15) onto the 3/8” x 3 3/4” Bolt (71).
Re-insert the Bolt into the Front Upright (42)
from the direction shown. Hand tighten the
3/8” Nylon Locknut (21) with the 3/8” Flat
Washer (9) onto the Bolt. Be sure that all
parts are oriented as shown. Do not tight-
en the Nylon Locknut yet.
21
19
92
71
73
21
17
66
42
20
11
71
15
9
9
21
66
42 71
15
9
21
CABLE ASSEMBLY

25
22
23
24
22. Locate the Medium Cable (58). Route the
Medium Cable (58) under the 3 1/2” Low
Pulley (92) attached to the lower hole in the
Press Frame (17). Be sure that the end of
the Cable with the ball is on the indicated
side of the Press Frame and that the Cable
is between the Pulley and the crossbar on
the Press Frame. Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 3/4” Bolt (not
shown).
23. Route the Medium Cable (58) around the
3 1/2” Pulley (15) attached to the lower hole in
the Front Upright (42). See the inset draw-
ing. Be sure that the Cable Trap (66) is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (71).
24. Route the Medium Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable
Trap (66) is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown. Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 1/2” Bolt (not
shown).
25. Route the Medium Cable (58) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (71).
12
CABLE ASSEMBLY
17
Ball
92
21
71
58
21
58
21
58
Inset shows view
from other side
15
42
42
58
15
66
66
15
71
58
Inset shows view
from other side
42
66
15
15
17
Crossbar
21
42
58

26. Attach the end of the Medium Cable (58) to
the Long “U”-Bracket (57) with a 1/4” Nylon
Locknut (2) and a 1/4” Flat Washer (10). Do
not completely tighten the Nylon Locknut.
It should be threaded onto the end of the
Cable so only a couple of threads are
showing above the Locknut, as shown in
the inset drawing.
27. Attach the Long Cable (23) to the Small “U”-
Bracket (67) with a 1/4” Nylon Locknut (2) and
a 1/4” Flat Washer (10). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).
28. Attach the Backrest (41) to the Front Upright
(42) with two 1/4” x 2 1/2” Screws (43) and
two 1/4” Flat Washers (10). The Backrest
must be turned so the thickest end is at
the bottom.
13
SEAT ASSEMBLY
26
10 57
58
2
27
72
63
10
2
67
23
3
41
Thickest End
42
28
10
43
CABLE ASSEMBLY
58
57
2
10
23
67
2
10

29. Press a 1 1/2” Square Inner Cap (32) into the
Seat Frame (36).
Insert the 1/4” x 2” Carriage Bolt (38) into the
center hole in the Seat Plate (37). Attach the
Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2” Carriage Bolt (38) into the
indicated hole in the Seat Frame (36).
Tighten a 1/4” Nylon Locknut (2) with a 1/4”
Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Seat Frame (36) with a 1/4” Flat Washer (10)
and a 1/4” x 2” Screw (24).
30. Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon
Locknut (3).
31. Attach the Short Cable (35) to one of the
three holes in the Leg Lever (29) with a 5/16”
x 3/4” Bolt (89), a 5/16” Washer (8), and a
5/16” Nylon Locknut (3). Note: The three
holes are for cable adjustment. Insert the
Short Cable between the welded rod and the
Leg Lever.
Press a 1” Round Inner Cap (49) into each
end of the Curl Bar (86). Slide the 1/2” x 3/8”
Bushing (91), the Curl Bar, and the Short
Cable (35) onto the 5/16” x 1 1/4” Carriage
Bolt (90). Hand tighten a 5/16” Nylon Locknut
(3) onto the Carriage Bolt.
32. Rest the Seat Frame (36) on the indicated pin
in the Front Upright (42). Attach the Seat
Frame to the Front Upright with a 5/16” x
2 3/4” Carriage Bolt (14) and the Seat Knob
(40).
14
SEAT ASSEMBLY
29
10
18
24 2
36
38
32
13
30
3
33
Lubricate
29
36
31
29
3
8
89
37
32
40 36
86
14
42
Pin
49
49
35
90
91
Welded Rod
3

33. Press 3/4” Round Inner Caps (34) into the
ends of both 12 1/2” Pad Tubes (28).
Insert one 12 1/2” Pad Tube (28) into the Seat
Frame (36). Slide a 5 1/2” Pad (30) onto each
end of the Pad Tube.
Insert the other 12 1/2” Pad Tube (28) into the
Leg Lever (29). Slide a 5 1/2” Pad (30) onto
each end of the Pad Tube.
See the left inset drawing. Insert the head of
the 5/16” x 1 1/4” Carriage Bolt (90) into the
keyhole in the Leg Lever (29). Be sure that
the shoulder of the Carriage Bolt is firmly
seated in the square part of the keyhole.
See the right inset drawing. Orient the Short
Cable (35) and the Curl Bar (86) as shown.
Tighten the indicated 5/16” Nylon Locknut (3).
Do not overtighten the Nylon Locknut. This
is the storage position for the Curl Bar.
34. Attach the Curl Pad (82) to the Curl Frame
(84) with four 1/4” x 1/2” Screws (18).
Insert a 1 1/2” Square Inner Cap (32) into
each end of the Curl Frame (84). Note: These
Square Inner Caps may come pre-assem-
bled.
35. Attach the Curl Frame (84) to the Seat Frame
(36) by inserting the pin on the Curl Frame
into the upper hole in the Seat Frame. Secure
the Curl Frame with the Curl Knob (85).
15
35 85
84
34
33
36
18
18
30
34
34
28
29
82
30
SEAT ASSEMBLY
32
36
32 84
18
386
35
29
90
Keyhole

36. Press 1 1/2” Square Inner Caps (32) into the
ends of the Left VKR Arm (79) and the Right
VKR Arm (80). Press 1” Round Inner Caps
(49) into the ends of the handles on the Left
VKR Arm and the Right VKR Arm.
Attach the Left VKR Arm (79) and the Right
VKR Arm (80) to the Rear Upright (56) with
two 5/16” x 3” Bolts (81) and two 5/16” Nylon
Locknuts (3).
37. Attach a VKR Armrest (78) to the Right VKR
Arm (80) with two 1/4” x 2” Screws (24) and
two 1/4” Flat Washers (10).
Attach a VKR Armrest (78) to the Left VKR
Arm (79) in the same manner.
Attach the VKR Backrest (77) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10).
36
81
3
32
32
80
79
10
43
77
78
78
24
80
79
37
16
VKR ASSEMBLY
49
49
10
56
56

17
38. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the loca-
tions shown in the illustration below.
38
39. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on page 18 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAM on page 22 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTE-
NANCE on page 21.
HIGH PULLEY
(OTHER SIDE)
BUTTERFLY
BENCH PRESS
PREACHER CURL
LOW PULLEY
LIFESTYLER SYSTEM 200
VERTICAL KNEE RAISE
LEG EXTENSION

54
39
53
52
23
25 26
54 39
52
53
58
53
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 12.5 pounds. Note:
Due to the cables and pulleys, the actual amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 20 to find the
approximate amount of resistance at each weight
station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Medium Cable (58) with
a Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Pulley Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Medium
Cable so the Lat Bar is in the correct starting
position for the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start-
ing position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is
performed, the effectiveness of the exercise will be reduced.
18

19
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) on the indicat-
ed pins on the Front Upright (42). Attach the Seat
Frame to the Front Upright with the 5/16” x 2 3/4”
Carriage Bolt (14) and the Seat Knob (40).
For some exercises, the Seat Frame (36) must be re-
moved. First, be sure that the chain is not attached to
the leg lever. Next, remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame
(36). Lift the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV-
ING THE SEAT above).
Attach one end of the Chain (52) to the Medium
Cable (58) with a Cable Clip (53). Attach the other
end of the Chain to the indicated bracket on the Leg
Lever (29) with a Cable Clip.
ATTACHING AND REMOVING THE CURL FRAME
For some exercises, the Curl Frame (84) must be
attached to the Seat Frame (36). To attach the Curl
Frame to the Seat Frame, insert the pin on the Curl
Frame into the upper hole in the Seat Frame. Secure
the Curl Frame with the Curl Knob (85).
To remove the Curl Frame (84) from the Seat Frame
(36), remove the Curl Knob (85). Lift the Curl Frame
off the Seat Frame.
USING THE CURL BAR
For most exercises that use the Curl Bar (86), the curl
frame must be attached (see ATTACHING AND
REMOVING THE CURL FRAME above).
Remove the Curl Bar (86) from the keyhole in the Leg
Lever (29). Hold the Curl Bar as described for the
exercise you are about to perform. Be sure that the
Short Cable (35) remains in the groove on the
underside of the Leg Lever while you are using
the Curl Bar.
It may be necessary to adjust the Short Cable (35) in
order to perform certain exercises. To do so, see
ADJUSTING THE SHORT CABLE on page 20.
36
42
Pin
40
14
53
53
52
58
29
85
84
36
86
29 Keyhole
Bracket
35

20
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each exercise station. “Top” refers to the 6.5 lb. top
weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance
for each butterfly arm.
ADJUSTING THE SHORT CABLE
The position of the Curl Bar (86) can be changed by
adjusting the Short Cable (35). To adjust the Short
Cable (35), remove the 5/16” x 3/4” Bolt (89), 5/16”
Flat Washer (8), and 5/16” Nylon Locknut (3).
Re-attach the Short Cable (35) to one of the other
holes in the Leg Lever (29) with the 5/16” x 3/4” Bolt
(89), 5/16” Flat Washer (8), and 5/16” Nylon Locknut
(3). Note: The Short Cable should be attached so
that the Curl Bar (86) is in the correct starting
position for the exercise to be performed.
86
29
8
3
89
35
WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY CURL BAR
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
To p 2 0 1 0 1 5 1 4 2 4 2 4
145 22 3628 5454
270 33 5444 8282
3 99 42 75 60 115 115
4 128 48 96 72 147 147
5 153 60 115 90 175 175
6 184 69 137 103 209 209
7 204 79 146 126 223 223
8 247 91 176 138 269 269