Impex MACH V User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Pack
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
MACH V
Retain This
Manual for
Reference
08-26-03
OWNER'S
MANUAL
MARCY MAGNUM V
HOME GYM
IMPEX FITNESS PRODUCTS
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN...................................................................................... 1
IMPORTANT SAFETY NOTICE...................................................................... 2
HARDWARE PACK…….......…....................................................................... 3
ASSEMBLY INSTRUCTIONS........................................................................... 7
PARTS LIST...................................................................................................... 25
RESISTANCE CHART…………......................................................................... 27
WARRANTY.................................................................................................… 28
ORDERING PARTS......................................................................................... 28
BEFORE YOU BEGIN
Thank you for selecting the MARCY MAGNUM V PERSONAL TRAINER
by IMPEX FITNESS PRODUCTS. For your safety and benefit, read this
manual carefully before using the machine. As a manufacturer, we are
committed to provide you complete customer satisfaction. If you have
any questions, or find there are missing or damaged parts, we
guarantee you complete satisfaction through direct assistance from our
factory. To avoid unnecessary delays, please call our TOLL-FREE
customer service number. Our Customer Service Agents will provide
immediate assistance to you.
1
Toll-Free Customer Service Number
1-800-999-8899
Mon. - Fri. 9 a.m. - 5 p.m. PST
www.impex-fitness.com
[email protected]m

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire
manual before you assemble or operate your machine. In particular, note the following
safety precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
2

HARDWARE PACK
3

HARDWARE PACK
4

HARDWARE PACK
5

HARDWARE PACK
6

ASSEMBLY INSTRUCTION
Tools Required Assembling the Machine: Two Adjustable Wrenches and Allen
Wrenches
NOTE: It is strongly recommended this machine be assembled by two or more
people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Attach two Ø 2 ½” Rubber Bumpers (#88) to the holes on the Main Base Frame (#1).
B.) Align the holes and insert two Guide Rods (#10) into the holes. Secure the Guide
Rods from the Bottom of Main Base Frame with two M10 x ¾” Allen Bolts (#120) and
Ø ¾” Washers (#124). DIAGRAM 1
7

STEP 2 (See Diagram 2)
A.) Connect the Main Base Frame (#1) to both the Front & Rear Stabilizers (#5 & 4). Secure each end
with two M10 x 2 ¾” Carriage Bolts (#109), one 4 ¾” x 2” Bracket (#44), two ∅¾” Washers
(#124), and two M10 Aircraft Nuts (#128). DO NOT tighten all the nuts and bolts yet.
B.) Attach the Rear & Front Vertical Beams (#6 & 7) to the Main Base Frame (#1). Secure each Beam
with two M10 x 2 ¾” Carriage Bolts (#109), ∅¾” Washers (#124), and M10 Aircraft Nuts (#128).
C.)Place the Upper Frame (#8) onto the Front & Rear Vertical Beams. Secure the Upper Frame to
Rear Vertical Frame with two M10 x 2 ¾” Carriage Bolts (#109), ∅¾” Washers (#124), and M10
Aircraft Nuts (#128).
D.)Secure the Upper Frame to the Front Vertical Beam with two M10 x 3 ½” Carriage Bolts (#108),
one 6 ¼” x 2” Bracket (#43), two ∅¾” Washers (#124), and two M10 Aircraft Nuts (#128).
E.) Attach the Lat Bar Holder (#31) to the front of the Upper Frame (#8). Secure it with one M10 x 2
¾” Carriage Bolt (#109), ∅¾” Washer (#124), and M10 Aircraft Nut (#128).
F.) Securely tighten all Bolts and Nuts.
8

STEP 3 (See Diagram 3)
A.) Place the Swivel Frame (#11) onto the axle on the Main Base Frame (#1). Secure it with one
M10 x ¾” Allen Bolt (#120) and Ø ¾” Washer (#124).
B.) Attach the Foot Support (#12) to the Main Base Frame. Attach the 4” x 2” Bracket (#42) to
the opposite side on the Main Base Frame. Secure them with one M10 x 2 ¾” Carriage Bolt
(#109), Ø ¾” Washer (#124), and M10 Aircraft Nut (#128) to the hole near the Rear
Stabilizer. Secure the other hole with a M10 x 2 ½” Allen Bolt (#117) and Ø ¾” Washer
(#124). DIAGRAM 3
9

STEP 4 (See Diagram 4)
A.) Attach the Butterfly Support Frame (#15) to the front of the Front Vertical Beam (#7). Attach the
Butterfly Pulley Support (#16) to the back of the Front Vertical Beam (#7). Align the holes and
secure them with two M10 x 3 ¾” Carriage Bolts (#107), ∅¾” Washers (#124), and M10 Aircraft
Nuts (#128).
B.) Attach a Pull Pin (#74) to the Left Butterfly Arm (#29). Repeat for the Right Butterfly Arm (#30).
C.)Slide a Butterfly Pulley Cam (#17) onto the axle on the Left Butterfly Arm (#29). Make sure the
Clip on the Cam is on the outside. Insert the axle into the hole on the Butterfly Support Frame
(#15) from the bottom up. Secure it with a ∅1 ½” x ∅¾” Washer (#79) and ∅1 3/8” Ring Cap
(#78). Secure the Ring Cap with one M6 x 1 5/8” Hex Bolt (#111) and M6 Aircraft Nut (#129).
D.)Repeat Step C above to install the Right Butterfly Arm (#30).
E.) Slide a ∅1 ½” x Ø 5/8” Washer (#131) onto the bottom axle on the Left Butterfly Arm (#29).
Attach a Butterfly Handle (#28) onto the axle. Secure it with one M10 x ¾” Allen Bolt (#120) and
Ø ¾” Washer (#124). Repeat the same procedure to install the other side.
10

STEP 5 (See Diagram 5)
A.) Install 19 Weight Plates (#58). To install the plates, hold the plate at an angle and place between
the two Guide Rods (#10) then drop it down. Make sure the grooves on the plastic covers all
face up. The plates should all interlock with each other. It is strongly recommended to spray
lubricant such as WD-40 on the Guide Rods to minimize friction.
B.) Insert the Selector Rod (#62) into the center hole on the Weight Plates. Slide the Selector Stem
(#63) onto the Guide Rods from the top. Align the holes. Secure it to the Selector Rod with one
M10 x 1 ¾” Allen Bolt (#119).
C.)Insert the Weight Plate Selector Pin (#73) in between two plates to select the number of weight
plates for exercise and to secure the Selector Rod. Make sure the magnet on the Pin faces up.
D.)Attach the Top Socket Assembly (#9) to the Upper Frame and top of the Guide Rods. Secure it
to the Upper Frame with two M10 x 2 ¾” Carriage Bolts (#109), one 4 ¾” x 2 ¾” Bracket (#45),
two Ø ¾” Washers (#124), and two M10 Aircraft Nuts (#128).
E.) Secure the Top Socket Assembly (#9) to the Guide Rods (#10) with two M10 x ¾” Allen Bolts
(#120) and Ø ¾” Washers (#124).
11

STEP6 (See Diagram 6)
A.) Attach the Bench Press Base (#14) to the opening on the Rear Vertical Beam (#6). Carefully
place two ∅1 ½” x Ø 1” Washers (#132) in between the Base and the Rear Vertical Beam. Align
the holes and insert a 9” Axle (#32). Secure both ends with two ∅1 ½ x ∅½”Washers (#133)
and M12 Aircraft Nuts (#127). Do not over tighten the Nuts. Make sure the Base is free to swivel
on the Axle. Close both ends with two Cone-shaped End Caps (#105).
B.) Attach four ∅1” Bushings (#67) to the openings on the Bench Press Frame (#13). Attach the
Bench Press Frame to the Bench Press Base (#14). Align the holes and insert a 13 ¾” Axle
(#33). Secure both ends with two ∅1 ½” x ∅½” Washers (#133) and M12 Aircraft Nuts (#127).
Close both ends with two Cone-shaped End Caps (#105).
C.)Lubricate the inside of the Foam Grips (#72) with water then slide them onto the Bench Press
Frame (#13).
D.)To adjust the Bench Press Arm, simply squeeze down the break handle on the right side of the
Press Arm. DIAGRAM 6
12

STEP 7 (See Diagram 7)
A.) Slide the Sliding Block (#37) onto the Main Seat Support (#2). Thread a Lock Knob (#87) into
the hole on the Sliding Block to hold it in position.
B.) Attach the rear end of Main Seat Support (#2) to the open bracket on the Front Vertical Beam
(#7). Secure it with three M10 x 2 ¾” Carriage Bolts (#109), Ø ¾” Washers (#124), and M10
Aircraft Nuts (#128).
C.) Place the Main Seat Support (#2) onto the Front Support Frame (#3). Secure it with two M10 x
2 ¾” Carriage Bolts (#109), Ø ¾” Washers (#124), and M10 Aircraft Nuts (#128).
D.) Attach the front bottom of Main Seat Support to the Front Support Frame. Secure it with one
M10 x 2 ¾” Carriage Bolt (#109), Ø ¾” Washer (#124), and M10 Aircraft Nut (#128).
E.) Attach the Seat Bracket (#18) to the pivot on the Main Seat Support (#2). Push two Ø 3/8”
Bushings (#69) through the holes on Seat Bracket into the pivot.
F.) Attach the Backrest Support (#25) to each end of the Backrest Incline Support (#22). Attach the
front holes on the Backrest Supports (#25) to the pivot. Align the holes and secure them with
one M10x7¼” Hex Bolt (#110), two Ø ¾” Washers (#124) and one M10 Aircraft Nut (#128).
G.) Attach the bottom of the Backrest Incline Support (#22) to the bracket on the Sliding Block
(#37). Secure it with one M10 x 3” Allen Bolt (#116), two Ø ¾” Washes (#124), and one M10
Aircraft Nut (#128).
H.) Attach the Leg Developer (#26) to the open bracket on the Main Seat Support (#2). Secure it
with a 2 ½” Axle (#139), two Ø ¾” Washers (#124), and two M10 x ¾” Allen Bolts (#120).
I.) Attach the Curl Bar Handle (#21) to the Leg Developer. Secure it with a 3” L-shaped Pin (#138).
13

STEP 8 (See Diagram 8)
A.) Attach Backrest Board (#48) to the Front Vertical Beam (#7). Secure it with two M8 x 3 3/8”
Allen Bolts (#115) and Ø 5/8” Washers (#125).
B.) Attach the Adjustable Backrest Board (#49) to the Backrest Supports (#25). Secure it with four
M6 x 1 3/8” Hex Bolts (#112) and Ø ½” Washers (#126).
C.) Place the Seat (#50) onto the Seat Bracket (#18). Secure it to the two rear holes on the Seat
Bracket with two M8 x ¾” Allen Bolts (#122) and Ø 5/8” Washes (#125). Attach a Seat Incline
Adjustment (#19) to the two front holes and secure them with two M8 x ¾” Allen Bolts (#122)
and Ø 5/8” Washers (#125). Insert a 4” L-shaped Pin (#137) through the selected hole on the
Seat Incline Adjustment to hold the desired height.
D.) Insert one Foam Tube (#27) halfway through the hole on the Main Seat Support (#2). Insert two
Foam Tubes halfway through the holes on the Leg Developer (#26). Push six Foam Rolls (#71)
onto the Tubes from both ends. Plug six Foam Roll End Caps (#102) into the ends.
E.) Attach the Arm Curl Pad (#51) to the Arm Curl Stand (#20). Secure it with two M8 x 5/8” Allen
Bolts (#121) and Ø 5/8” Washers (#125). Insert the Arm Curl Stand into the opening on the
Main Seat Support. Use the Lock Knob to lock the desired Arm Curl exercise height. Remove
the Arm Curl Stand and Curl Bar Handle when doing Leg Developer exercises.
14

STEP 9 (See Diagram 9)
A.) Attach the two Weight Stack Covers (#39) to the Top Socket Assembly (#9) and Main Base
Frame (#1). Secure each Cover with two M10 x ¾” Allen Bolts (#120) and Ø ¾” Washers
(#124). DIAGRAM 9
15

16

STEP 10 (See Cable Loop Diagram & Diagram 10)
A.) Attach one end of the 143” Butterfly Cable (#56) to the Clip on the Butterfly Pulley Bracket (#17)
on the right side. Draw the Cable to the Butterfly Pulley Support (#16).
B.) Attach a Pulley (#66) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#113), two
Ø ¾” Washers (#124), and one M10 Aircraft Nut (#128).
C.) Draw the Cable over the Pulley then pull downward. Repeat Step B above to install a Pulley to
the Single Floating Pulley Bracket (#35). Let the Pulley hanging for now.
D.) Draw the Cable around the Pulley then pull upward to the open bracket on the left side of the
Butterfly Pulley Support (#16). Repeat Step B to install another Pulley.
E.) Draw the Cable over the Pulley then to the left Butterfly Pulley Bracket. Secure the end of the
Cable to the Clip. DIAGRAM 10
17

STEP 11 (See Cable Loop Diagram & Diagram 11)
A.) Attach the 118” Upper Cable (#52) to the front opening on the Upper Frame (#8). Attach a
Pulley to the opening. Secure the Pulley with one M10 x 2 ½” Allen Bolt (#117), two Ø 7/8”
Pulley Bushings (#70), and one M10 Aircraft Nut (#128). Make sure the Ball Stopper of the
Cable is underneath the Frame.
B.) Draw the Cable over the Pulley and toward the back of the machine. Attach a Pulley to the
open bracket on the top of the Upper Frame. Secure the Pulley with one M10 x 1 ¾” Allen
Bolt (#113), one L-shaped Pulley Bracket (#46), two Ø ¾” Washers (#124), and one M10
Aircraft Nut (#128).
C.)Draw the Cable over the Pulley and pull downward. Attach a Pulley to an Angled Double
Floating Pulley Bracket (#34). Secure it with one M10 x 1 ¾” Allen Bolt (#113), two Ø ¾”
Washers (#124), and one M10 Aircraft Nut (#128). Draw the Cable around the Pulley then
pull upward to the opening on the Top Socket Assembly (#9). Let the Bracket hanging for
now.
D.)Repeat the Step A above to install a Pulley to the opening.
E.) Draw the Cable over the Pulley then to the open bracket on the top of the Top Socket
Assembly (#9). Repeat Step B above to install a Pulley.
F.) Draw the Cable around the Pulley then pull downward to the Selector Rod (#62). Screw
the Bolt on the end of Cable into the Selector Rod. Make sure to tighten down the nut on
the bolt against the Selector Rod.
G.)Connect a Short Chain (#134) to the end of the Cable with a C-clip (#136). Connect the
Lat Bar (#23) to the Short Chain with another C-clip. Adjust the length of Chain to adjust
the Lat Bar exercise height.
18

DIAGRAM 11
19