Lifetech Solutions XT-3 User manual

Owner’s Manual
XT-3

Owner’s Manual
ess xt-3
LIFETECH SOLUTIONS, INC
19051 Goldenwest Street, Suite. 106.
Box #133 Huntington Beach, CA 92648
Phone: [phone] Fax: [phone]
CE certication applied for
Copyright © 2009, – All Rights Reserved
This manual last updated January 13, 2010

i
XT-3 OWNER’S MANUAL
COnGratulatIOns!
You have just purchased one of the most advanced spraying systems
on the market today. Electrostatic Spraying Systems, Inc.1(ESS) is
committed to providing you with powerful spraying systems that are
easy to operate and maintain.
The products of ESS are the result of the efforts and creativity of many
people. In addition to input from engineering, marketing and manufac-
turing personnel, suggestions from our customers have been imple-
mented into the design of our equipment.We would like to hear your
ideas also! If you have any suggestions or comments regarding the
products or service of ESS write or call us at:
LIFETECH SOLUTIONS, INC
19051 Goldenwest Street, Suite. 106.
Box #133 Huntington Beach, CA 92648
Phone: [phone]
Fax: [phone]
Please take time to read this manual before operating your new ESS
XT-3 Sprayer™.The manual contains important instructions for the
safe operation of this equipment. It also includes helpful suggestions
to maximize productive use of the XT-3. Essential cleaning instructions
should be followed to maintain your sprayer at peak efficiency. Please
carefully read and follow all instructions for your own safety and the
safety of others around you.
Thank you!
We appreciate your business and are proud that you have selected an
ESS sprayer for your operation.
Your new sprayer has been thoroughly tested and calibrated at the
factory. If you have any problems with it, please get in touch with us
immediately.We will be glad to answer any questions you have con-
cerning our equipment or service. ESS intends to support its customers
with efficient, helpful and friendly service.We appreciate your business.
.
1 ESS XT-3 Sprayer ™, XT™, MaxCharge™, and the ESS logo are copyrights or registered trademarks
of Electrostatic Spraying Systems, Inc.
For your personal records
Please record the model
and serial numbers of your
new sprayer here.
XT-3
______________________
Model #
______________________
Serial #
______________________
Spray gun serial number
______________________
Date of purchase.

ii
XT-3 OWNER’S MANUAL
Notes

iii
XT-3 OWNER’S MANUAL
table Of COntents
Overview of ESS XT-3 Air-Assisted Electrostatic Sprayer..............................1
Operator’s Responsibility ........................................................................................2
CAUTION: Shock hazard...........................................................................................2
Chemical Safety Precautions..................................................................................3
About the low-voltage system of the MaxCharge Spray gun....................3
Safety Decals ...................................................................................................4
Front and Side view of the XT-3™ .........................................................................5
Operating Instructions .............................................................................................6
Steps for Operation................................................................................................6
To clean the XT-3 after operation .....................................................................7
REFERENCE
Spray gun ...................................................................................................8
Air Filter ...................................................................................................9
To clean the air lter..........................................................................................9
Trigger ................................................................................................ 10
To engage/disengage the trigger ............................................................. 10
To clean the trigger......................................................................................... 10
Liquid Filter Assembly ...................................................................................... 11
To disassemble, clean, and reassemble the
liquid lter assembly .............................................................................. 11
Nozzle Assembly ................................................................................................ 12
To clean nozzle assembly ..................................................................... 12
Pre-spray check ................................................................................................ 13
Post-spray check ................................................................................................ 13
The Air & Liquid Delivery System................................................................... 14
Air Compressor ................................................................................................ 14
Tank Pressure Regulator................................................................................ 14
The Quick Connects............................................................................................ 15
Air connection ................................................................................................ 15
Liquid connection ........................................................................................... 15
Tank ................................................................................................ 16
To open/close the tank.................................................................................. 16
Batteries ................................................................................................ 17
To change the batteries................................................................................. 17
Yearly Spraygun Service.................................................................................... 18
Spraying with Your ESS Sprayer...................................................................... 19
Spray Technique....................................................................................... 19
Preparing a Tank Mix .......................................................................................... 20
A note about operating temperatures ........................................................ 20
Trouble-Shooting Guide ....................................................................................... 21
Spray gun Service Parts......................................................................................... 22
Parts List ................................................................................................ 23
Flow disk chart ................................................................................................ 23
XT-3 Service Parts ........................ ..............................................................24 – 25
Warranty ................................................................................................ 27
Warranty Card ..............................................................................................27a
Spraygun Repair/Yearly Service Return Form............................................... 29

iv
XT-3 OWNER’S MANUAL
Notes

1
XT-3 OWNER’S MANUAL
Overview of the ESS Model XT-3 Air-Assisted
Electrostatic Sprayer
Air-assisted electrostatic sprayers produce electrically charged spray
drops that are carried to the plant canopy or onto the target in a low
pressure, gentle, air stream. The heart of the XT-3 Sprayer is the pat-
ented MaxCharge™ nozzle.
Air and liquid enter separately at the rear of the nozzle. Just before
leaving the nozzle, the air hits the liquid stream to make many thou-
sands of tiny spray droplets that pass through the charging ring. An
electrical charge is applied to the spray droplets by the charging ring.
Then the charged spray droplets are blown out of the nozzle and
move into the plant canopy where they are attracted to plant material
by electrostatic forces. The electrostatic charge induced by the Max-
Charge™ nozzle is strong enough to allow the droplets to move in any
direction to cover all plant surfaces, even defying gravity to coat the
underside of leaves and the back side of fruits, vegetables, and objects.
The result is uniform spray coverage on hidden surfaces that other
sprayers miss. Air-assisted electrostatic sprayers give more than twice
the deposition eciency of hydraulic sprayers and non-electrostatic
types of air-assisted sprayers. The grower benets in terms of signi-
cant reductions in application costs and optimized insect and disease
control, sanitization of beef or other coverage.
The MaxCharge™ nozzle is easy to clean and corrosion-proof. The inte-
rior ceramic outlet resists wear three times better than stainless steel
outlets. These features combine to give the best spray coverage on the
market. This quality product is virtually maintenance-free, and assures
you of savings in the application of chemical.
The comparison of air-assisted electrostatic spraying versus conven-
tional spraying is dramatic.
Electrostatically charged droplets are
attracted to plant surfaces.
Where Does the Spray Go?
The University of California completed a series of tests to investi-
gate what happens to spray liquid after it leaves the nozzle.
Conclusion: ESS technology places over 4 times the amount of
spray onto the plant surface using ½ the amount of chemicals.
Furthermore, they also reported that ESS sprayers send ⁄ less
chemicals to the ground and into the air. Less chemical used
overall, less waste and less drift than conventional equipment.
Imagine the environmental benet!
A picture worth a thousand words…
In this test, uorescent dye has been
sprayed on two round knobs. The left
knob was sprayed with the electrostatic
system ON; the right knob was sprayed
with the same sprayer, but with the elec-
trostatic system OFF. Note how even the
coverage is on the electrostatic knob.

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XT-3 OWNER’S MANUAL
OPERATOR’S RESPONSIBILITY
Read the Owner’s Manual.
It is the responsibility of the user to read the Owner’s Manual, to understand the
safe and correct operating procedures which pertain to the operation of the prod-
uct, and to maintain the product according to the Owner’s Manual. It is the owner’s
responsibility to ensure that all who are using this equipment read this manual.
The user is responsible for inspecting the equipment and for repairing and replacing
damaged or worn parts to prevent damage or excessive wear to other parts. It is the
user’s responsibility to deliver the machine for service or replacement of defective
parts which are covered by the standard warranty.
Lack of attention to safety can result in reduction of eciency, accident, personal injury, or
death. Watch for safety hazards and correct deciencies promptly. Use the following safety
precautions as a guide when using this machine.
Use a GFCI (Ground Fault Circuit Interrupter) power outlet whenever possible.
If an extension cord is necessary, use a three-wire extension cord with a 3-prong grounding type plug.
Turn o sprayer before unplugging.
Unplug sprayer when not in use.
Always unplug by grasping the plug. Do not unplug by pulling on the cord.
Never pull plug with wet hands.
Do not pull or carry the sprayer by its power cord. Do not crimp the cord or cause it to be damaged by
straining it around sharp edges. Keep power cord away from heat sources.
Do not use the XT-3 sprayer with a damaged power cord. Call ESS for a replacement.
CautIOn: sHOCK HaZarD
Read the Owner's Manual. Failure to read the manual is considered a misuse of the equipment.
Use the XT-3 sprayer ONLY for its intended use as described in this manual.
Use the XT-3 sprayer indoors only.
Do not allow a child to operate the XT-3 sprayer. Do not allow adults to operate the sprayer without
proper instruction.
Use extra care when spraying on stairs. Do not place sprayer on stairs.
Do not use without tank in place.
Always empty tank after use and before transporting the sprayer.
Store sprayer in a dry place. Do not expose to freezing temperatures.
The XT-3 sprayer has been engineered to be very safe during normal operation. However, as
with all line-powered electrical equipment and tools, certain safety procedures need to be
followed.

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XT-3 OWNER’S MANUAL
CHeMICal safetY PreCautIOns
Read and follow all instructions on the chemical or pesticide manufacturer’s label.
Use protective clothing, eye protection and gloves when mixing chemicals to be sprayed with the
XT-3 sprayer.
Always use a respirator and eye protection when spraying with the XT-3.
Follow the chemical manufacturer’s recommendations in handling, mixing, applying, storing and
disposing of chemicals.
Be aware of decontamination methods in case a person, clothing, or equipment is accidentally
sprayed.
Be aware of poisoning symptoms and know the appropriate rst aid.
Know the length of time needed to pass before allowing people and pets to go back into the
sprayed area.
About the low-voltage system of the MaxCharge Spray gun
For operator safety, the power supply for the MaxCharge spray gun is entirely separate from the power
supply for the sprayer’s compressor. The .spray gun is powered by 9-volt batteries in the handle of the XT-3
sprayer. This low-voltage charge is not enough to harm people. Some people report feeling a “tingle” or a
slight stinging sensation when the spray from the spray gun falls on their bare skin.
9v

4
XT-3 OWNER’S MANUAL
Safety Decals
ESS places several decals1on the ESS XT-3 sprayer to remind the
operators of safety and proper techniques. Always follow good, safe
practices when operating this machinery. Note the locations on the
equipment where these decals may be found. Replace them if they
become worn or damaged and can no longer be read.
1ESS is currently redesigning the warning labels for the sprayers.There may be minor changes in
the layout and/or wording of the warning decals on your sprayer.
This decal is on the back of the
3-gallon stainless steel tank.
Be aware that many chemicals
are harmful if they are not used
properly. Read all instructions
and warnings on the chemi-
cal label. Make sure that the
sprayer operator has the ap-
propriate clothing and respi-
ratory gear. Clear the area
before spraying and do not
allow people to return until it
is safe. Do not leave leftover
chemicals where children or
animals may nd them.
¡PRECAUCIÓN!
WARNING!
AGRICULTURAL CHEMICALS CAN BE
DANGEROUS. IMPROPER SELECTION
OR USE CAN SERIOUSLY INJURE
PERSONS, ANIMALS, PLANTS, SOIL OR
OTHER PROPERTY.
BE SAFE:
·SELECT THE RIGHT CHEMICAL
FOR THE JOB.
·HANDLE IT WITH CARE.
·FOLLOW THE INSTRUCTIONS
ON THE CHEMICAL
MANUFACTURER’S LABEL.
LOS PRODUCTOS QUÍMICOS AGRÍCOLAS
PUEDEN SER PELIGROSOS. LA SELECCIÓN O EL
USO INAPROPIADOS PUEDEN LESIONAR
SERIAMENTE A LAS PERSONAS, LOS ANIMALES,
LAS PLANTAS, LA TIERRA U OTRA PROPIEDAD.
TENGA CUIDADO:
· SELECCIONE EL PRODUCTO QUÍMICO
CORRECTO PARA EL TRABAJO.
· MANÉJELO CON CUIDADO.
· SIGA LAS INSTRUCCIONES DE LA ETIQUETA
DEL FABRIC ANTE DEL PRODUCTO
QUÍMICO.
This decal is also on the back
of the 3-gallon stainless steel
tank. The contents of the XT’s
tank are under pressure. Please
take care when releasing pres-
sure and when removing the
tank lid.
CLEAN
FILTER
REGULARLY
This label is wrapped around the hose to
remind you to clean the lters regularly.
The number one cause of poor sprayer
performance is a clogged or dirty lter.