Lifetime 91025 User manual

OUTDOOR
GAS GRILL & PELLET SMOKER
TOOLS REQUIRED (NOT INCLUDED) TABLE OF CONTENTS
PLEASE READ THIS ENTIRE MANUAL AND THE USER’S GUIDE BEFORE THE INSTALLATION AND USE OF THIS GRILL
AND PELLET FUEL-BURNING APPLIANCE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS
AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS.
A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS
OF UTMOST IMPORTANCE THAT THIS PRODUCT BE INSTALLED
ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
MODEL 91025
ASSEMBLY INSTRUCTIONS
CONTACT LIFETIME®CUSTOMER SERVICE:
Dial 1-800-225-3865
7:00 am–5:00 pm (Monday–Friday) MST
and 9:00 am–1:00 pm Saturday MST
(English, Français, Español)
Live Chat: www.lifetime.com/customerservice
(click on “LIVE CHAT” tab)
QUESTIONS?
MODEL# AND PRODUCT ID (you will need both when contacting us)
Model Number: 91025
Product ID:
#2 (Phillips) #3 (Phillips)
Safety—Dangers, Warnings and
Cautions.............................................2
Helpful Hints........................................4
Gas Grill Cabinet Assembly...................5
Grill and Storage Box Assembly...........10
Grill and Smoker Parts View................32
Grill Cabinet Parts View......................33
Propane Compartment Parts View......34
Registration......................................38
Warranty...........................................39

2
READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS
BEFORE ASSEMBLING AND USING THIS APPLIANCE. These
assembly instructions contain important product dangers,
warnings and cautions necessary for proper assembly and safe
use of this appliance. Anyone using this grill and pellet smoker
must follow all warnings and instructions. Failure to follow
these instructions could result in property damage, bodily injury
or even death. Contact local building or fire officials about
restrictions and installation inspection requirements in your
area.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
DANGER, WARNING, and CAUTION statements are used
throughout this manual to emphasize critical and important
information. The statements are defined as:
DANGER: Indicates a hazardous situation which, if not
avoided, WILL result in death or serious injury.
WARNING: Indicates a hazardous situation which, if not
avoided, COULD result in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not
avoided, COULD result in minor or moderate
injury.
DANGERS
DANGER—If you smell gas:
• Shut off gas to the appliance, by turning
the handwheel clockwise to a full stop.
• Turn off the grill temperature control
knobs and extinguish any open flame.
• Open the lid.
• If odor continues, keep away from the
appliance and immediately call your local
fire department.
Failure to follow these instructions could
result in fire or explosion which could cause
property damage, personal injury or death.
DANGER
• NEVER operate this appliance
unattended.
• NEVER operate this appliance within 4 ft
(≈1.2 m) of any structure, combustible
material or other gas cylinder.
• NEVER operate this appliance with 25 ft
(7.5 m) of any other flammable liquid.
• NEVER allow oil or grease to get hotter
than 400°F or 200°C. If the temperature
exceeds 400°F (200°C) or if oil begins to
smoke, immediately turn the burner or
gas supply OFF.
• If a fire should occur, keep away from
the appliance and immediately call
your fire department. DO NOT attempt
to extinguish an oil or a grease fire with
water.
Failure to follow these instructions could
result in fire, explosion or burn hazard which
could cause property damage, personal
injury or death.
DANGERS (CONTINUED)
DANGER—DO NOT use this appliance indoors! This grill and
pellet smoker is designed ONLY for outdoor use in a
well-ventilated area. It is not intended for use as a
heater and should NEVER be used as such. If used
indoors, toxic fumes WILL accumulate and cause
serious bodily injury or death.
DANGER—DO NOT use this grill and pellet smoker in a garage,
building, shed, breezeway, tent, screened-in porch or
any other enclosed area or under eaves or veranda.
DANGER—This grill and pellet smoker is designed for
outdoor residential use ONLY and not intended for
commercial use.
DANGER—Hazardous voltage is present within the pellet
smoker and can shock, burn or cause death. NEVER
perform maintenance on this grill and pellet smoker
while it is plugged into a power source. ALWAYS
unplug this appliance before servicing or cleaning.
DANGER—ALWAYS keep flammable vapors and liquids wall
away from the grill and pellet smoker. NEVER use
gasoline, gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or any flammable liquids to
start or ‘freshen up’ a flame in this appliance.
WARNINGS—CARBON MONOXIDE
WARNING—Carbon monoxide is a poisonous, colorless,
odorless gas capable of killing you. Follow these
guidelines to prevent carbon monoxide from
poisoning you, your family or others.
• Know the symptoms of carbon monoxide
poisoning: dull headache, weakness,
dizziness, nausea or vomiting, shortness of
breath, confusion, blurred vision and loss of
consciousness. Carbon monoxide can build
up in the bloodstream, leading to loss of
consciousness or even death.
• Consult a doctor if anyone develops cold- or
flu-like symptoms while in the vicinity of this
appliance. Carbon monoxide poisoning, which
can easily be mistaken for a cold or flu, is often
detected too late.
• Alcohol consumption and drug use are known
to increase the effects of carbon monoxide
poisoning. Also, alcohol consumption and drug
use may compromise the ability to recognize
symptoms of carbon monoxide poisoning.
• Carbon monoxide is especially toxic to mother
and child during pregnancy, infants, the elderly,
smokers, and people with blood or circulatory
system problems, such as anemia or heart
disease.
• DO NOT use the grill and pellet smoker in a
confined and/or habitable space, e.g., houses,
tents, caravans, motor homes, boats. Carbon
monoxide poisoning is potentially fatal.
WARNINGS—GENERAL
WARNING—Creosote—Formation and need for removal. When
wood pellets are burned slowly, they produce
tar and other organic vapors that combine with
expelled moisture to form what is known as
creosote. Creosote vapors condense in a relatively
cool oven flue and exhaust hood of a slow burning
fire. As a result, creosote residue accumulates on
the flue lining and exhaust hood. When ignited,
creosote makes an extremely hot fire. During
periodic maintenance of the grill and pellet smoker,
use creosote remover to clean the creosote and
other residues from the burn pot.
WARNING—For outdoor use only. Installation of the grill and
pellet smoker must be located so gases, including
smoke, do not enter any building. Consult with
the local fire or building codes for additional
requirements.
WARNING—DO NOT use this grill and pellet smoker unless all
parts are in place and secure. This grill and pellet
smoker must be properly assembled according to
the assembly instructions. Improper assembly may
be dangerous.
WARNING—ALL who use this appliance should exercise caution
during operation. The appliance will be hot during
preheating, cooking or heat cleaning, and should
NEVER be left unattended.
WARNING—DO NOT move this appliance during use.
WARNING—During cooking, surfaces will be hot. Keep children
and pets away at all times.
WARNING—This grill and pellet smoker is NOT intended to be
installed in or on recreational vehicles or boats.
WARNING—DO NOT use the grill and pellet smoker in inclement
weather, e.g., rain, snow, wind, etc.
WARNING—DO NOT wear clothing with long sleeves while
lighting or operating the grill and pellet smoker.
WARNING—NEVER touch the cooking grates, burn pot, pellet
igniter, ash and grease system, or grill to see if they
are hot.
WARNING—Use heat-resistant oven mitts or gloves while
cooking and handling the lid, cooking grates,
warming rack or temperature probes.
WARNING—Maximum side table load is 25 lb. DO NOT lean on or
overload the side tables.
WARNING—DO NOT move, cover or store the grill and pellet
smoker until all fuel is extinguished. The grill and
pellet smoker must be completely cool before
moving.
WARNING—Use this grill and pellet smoker only as described in
this manual. Misuse may cause fire, electric shock,
injury or even death.
WARNING—DO NOT use the grill and pellet smoker within 10
ft (3 m) of any body of water, e.g., pool, pond, etc.
Chlorine and other pool chemicals will corrode
metals.
WARNING—Food temperature probes are very sharp and can
become hot when in use. Use caution when handling
the probes to avoid the risk of injury. When not in use,
store the probes in the storage box.
WARNING—DO NOT add water to the pellets in an effort to make
your meats more moist. Water expands the pellets
and clogs the auger system and burn pot.
WARNING—ALWAYS start the grill and pellet smoker with the
lid open.
WARNINGS—GREASE FIRES & FLARE-UPS
WARNING—The best way to prevent grease fires and flare-ups
is through regular care and maintenance. Please
read the Care & Maintenance section in the
accompanying User’s Guide.
WARNING—NEVER operate this grill and pellet smoker without
the ash and grease system in place. ALWAYS use
the drip tray to collect the grease. Clean the drip tray
periodically. To decrease the chance of a grease fire,
ensure the ash and grease system, heat diffuser,
and all burner shields are all properly installed.
WARNING—The ash and grease system and cook box should be
inspected at least twice a year to determine when
grease and/or creosote buildup has occurred. When
grease or creosote has accumulated, it should be
removed to reduce the risk of fire.
WARNING—NEVER remove the drip tray while operating the grill
and pellet smoker.
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1216444 C 3/19/2021
SAFETY—DANGERS, WARNINGS AND CAUTIONS
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3
CALIFORNIA PROPOSITION 65 WARNINGS
WARNING—This product can expose you to chemicals including
wood dust, which is known to the state of California
to cause cancer. For more information go to
www.P65Warnings.ca.gov
WARNING—This product can expose you to chemicals including
combustion by-products (including soot and
carbon monoxide), which are known to the state of
California to cause cancer and birth defects or other
reproductive harm. For more information go to
www.P65Warnings.ca.gov
WARNING—This product can expose you to chemicals including
nickel, which is known to the state of California to
cause cancer. For more information go to
www.P65Warnings.ca.gov
WARNING—DO NOT use water to control flare-ups or to
extinguish fuel.
WARNING—DO NOT use charcoal briquettes, liquid fuels or
lava rock with this grill and pellet smoker. ONLY
use the grill and pellet smoker with a fuel source
designed for it:
1. Liquid propane gas for the grill. DO NOT use
any other type of liquid fuel, e.g., gas, kerosene,
etc.
2. Use ONLY pellets made from 100%
natural food-grade hardwood for the pellet
smoker. DO NOT Use pellet fuel labeled as
having additives.
WARNING—The use of alcohol, prescription, or non-prescription
drugs may impair the consumer’s ability to properly
assemble or safely operate the grill and pellet
smoker.
WARNING—DO NOT cover the drip tray with aluminum foil.
Failure to heed this warning will reduce the life of
the cook box, drip pan, burn pot and flame sensor.
Our proprietary drip tray design makes it easy to
remove and clean. For periodic maintenance of
the grill and pellet smoker, simply remove the drip
tray to clean it. To learn how to clean the drip tray,
see the Care & Maintenance section of the User’s
Guide.
WARNINGS—ELECTRICAL
WARNING—Your Lifetime®grill & pellet smoker is supplied with
a power cord with a three-prong plug for protection
against electrical shock hazard. It should ONLY be
plugged directly into a grounded three-prong outlet
designed for this plug. DO NOT use a plug adapter.
If using an extension cord, keep the extension cord
as short as possible. DO NOT use an extension cord
longer than 15 ft (4.5 m).
WARNING—If using an extension cord, it should be 14 gauge
and suitable for use with outdoor appliances.
WARNING—ALWAYS examine the power cord and any extension
cord before use. Replace if damaged. DO NOT
operate this appliance with a damaged power
cord, plug or extension cord. DO NOT operate this
appliance if the electrical outlet is damaged.
WARNING—DO NOT cut, remove or modify the plug in any way.
WARNING—ONLY pull from the plug when removing the power
cord from the grill and pellet smoker or wall outlet.
DO NOT pull from the cord itself.
WARNING—Keep the power cord and any extension cord away
from heated surfaces or water. Arrange the cords to
reduce the possibility of a tripping hazard. To keep
the power cord in good-working condition, wrap the
cord around the bracket on the back of the hopper
when not in use or store the cord in the storage box.
WARNING—3-prong ground-fault circuit interrupter (GFCI)
protection is required for use with this appliance.
WARNINGS—COMBUSTIBLE MATERIALS
WARNING—DO NOT use this grill and pellet smoker within 4 ft
(≈1.2 m) of any combustible material, e.g., wood or
treated wood decks, patios, porches, vinyl siding,
patio doors, etc.
WARNING—ALWAYS keep the grill and pellet smoker on a
secure and level surface, clear of combustible
materials.
WARNING—DO NOT use this grill and pellet smoker under any
overhead combustible construction, e.g., ceilings,
overhangs, eaves, awnings, etc.
WARNING—Disposal of ashes—ALWAYS wait for the grill
and pellet smoker to completely cool after proper
shutdown. DO NOT dispose of any grease or ash
until it is fully cooled. Ashes should be placed in a
metal container with a tight-fitting lid and placed
on a non-combustible surface or on the ground,
well away from all combustible materials. The
ashes should be retained in the closed container
until all cinders have thoroughly cooled. When the
ashes are disposed by burial in soil, douse the
ashes with water.
WARNINGS—CARE & MAINTENANCE
WARNING—It is imperative you regularly check the burn pot,
auger and cook box for any obstructions that
might block and prevent proper air flow. See the
CARE & MAINTENANCE section for more details.
WARNING—If the grill and pellet smoker is stored outside when
not in use, during rain or high humidity, the wood
pellets in the hopper should be inspected to ensure
they are dry. When pellets get wet or exposed to
high humidity, they can expand, break apart and
clog or obstruct the auger feeding system. Dump
the unburned pellets from the hopper and store
them in an air-tight plastic bag.
WARNING—When finished cooking, push and hold the ON/
OFF button to run the shutdown procedure. The
shutdown procedure lasts about 15 minutes,
keeps the fan blowing to cool down the auger
system but turns off the auger feeding the pellets
to the burn pot. DO NOT unplug the smoker
before the shutdown procedure ends. The pellets
remaining in the burn pot need to burn off. The
surfaces will still be too hot to the touch.
CAUTIONS
CAUTION—DO NOT use accessories or components not
specified for use with this appliance.
CAUTION—Ensure all electrical connections are kept dry and
off of the ground.
CAUTION—Observe all safety rules, local laws and regulations
associated with this appliance. READ AND
UNDERSTAND ALL these dangers, warnings and
cautions.
CAUTION—When connecting this appliance to a power supply,
ensure that the supply voltage corresponds with the
voltage rating marked on the appliance label.
CAUTION—ALWAYS unplug the grill & pellet smoker from the
outlet when not in use and before cleaning. Allow
the grill and pellet smoker to cool completely before
performing any maintenance.
CAUTION—Use extreme caution when removing the ash and
grease system and disposing of hot grease or
ashes.
CAUTION—DO NOT allow the hopper to empty during operation
of this grill and pellet smoker.
CAUTION—ALWAYS store pellets in a dry place away from
moisture and located away from this and any heat-
producing appliance.
CAUTION—DO NOT submerge meat probes in water to wash or
clean them. Clean meat probes down with a mild
dish soap and a damp cloth.
SAFETY—DANGERS, WARNINGS AND CAUTIONS
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4
• At least three people are required for assembly.
• Assemble this appliance outdoors on a flat, level and soft surface.
• To help keep parts looking new, ONLY unpack parts as needed during the assembly process.
• DO NOT use power tools for assembly.
• DO NOT throw away any boxes until you’ve verified they are empty. The hardware is shipped in blister packs for quality control. These should not be thrown away.
• ALWAYS keep the lid closed while assembling or moving this appliance.
• DO NOT use this appliance until all dangers, warnings and cautions shown in this manual and in the User’s Guide are read and understood.
• ENSURE all parts are assembled and all hardware is tightened before operating this appliance.
• ENSURE all packaging materials and protective film have been removed before operating this appliance.
• ENSURE all wire connections are secure before operating this appliance.
HELPFUL HINTS

5
GAS GRILL CABINET ASSEMBLY
AMU
AMU
GVQ
GVJ
GVJ
GWN GVR
GVI
GVS
GVP Wheel Axle
GVO Large Washer
GVE #8-32 x 1/2" Truss Screw
GVF 1/4"-20 x 1/2" Truss Screw
GWO Axle Cotter Key
GZS 1/4" Flat Washer
GZT 1/4" Lock Washer
GZW #8-32 x 1/2" Flat-Head Screw
1
TOOLS REQUIRED
GVN (x2)
GVO (x4)
GVK (x2)
GVF (x14)
GWO (x2)
GVE (x8)
GVP (x2) (Not to scale)
GWL (x1)
SECTION 1 BLISTER PACK HARDWARE (HAC)
SECTION 1 HARDWARE BOX (GZZ)
GRILL CABINET ASSEMBLY PARTS
GVK Hub Cap
GVN Axle Spacer
GWL Door Stop
GVI Cabinet Floor
GVS Rear Cabinet Panel
GVQ Left Cabinet Panel
GVR Right Cabinet Panel
GWN Cabinet Cross Brace
GVJ Caster
AMU Wheel
HAC
GZS (x14)
GZT (x14)
GZW (x2)

TOOLS AND HARDWARE REQUIRED
uSECTION 1 (CONTINUED)
6
1.3 1.4
• Attach the left panel to the cabinet floor using
the hardware indicated. Do not completely tighten the
screws yet.
• Attach the left panel (GVQ) to the cabinet floor
using the hardware indicated. Do not completely
tighten the screws yet.
• Secure the rear panel (GVS) to the cabinet floor (GVI)
using the hardware indicated. Insert all four screws
before tightening.
GVE (x2)
#2
#3
GVF (x9)
• Attach the left panel to the rear panel using the
hardware indicated. Tighten all screws from steps
1.2–1.4 now.
1.1 1.2
GVF
GVF GZT
GZT GZS
GZS
GVE
GVE
GVQ
GVS
GVI
GVF
GZT
GZT
GZT
GZT
GZT
GZT
GZT
GZS
GZS
GZS
GZS
GZS
GZS
GZS
GVF
GVF
GVF GVF
GVF
GVF
HAC
GZS (x9)
GZT (x9)

TOOLS AND HARDWARE REQUIRED
uSECTION 1 (CONTINUED)
7
1.7 1.8
1.5 1.6
• Secure the right panel (GVR) to the cabinet floor using
the hardware indicated at the locations shown. Do
not completely tighten the screws yet.
• Secure the right panel to the rear panel using
the hardware indicated. Tighten all screws from steps
1.5–1.6.
GVF
GVF
GZT
GZT
GZS
GZS
GVF
GVF
GVF
GZT
GZT
GZT
GZS
GZS
GZS
GVE
GVE
GVR
• Slide the cross brace (GWN) in between the two
side panels and align the holes.
• Secure the cross brace to the panels using four
(4) screws (GVE).
GWN GVE
GVE
GVE
GVE
GVE (x6)
GZS (x5)
GZT (x5)
GVF (x5)
HAC
#2
#3

TOOLS AND HARDWARE REQUIRED
uSECTION 1 (CONTINUED)
8
GVK
GVK
GWO
GWO
1.9 1.10
1.121.11 • Insert a cotter key (GWO) through each axle to
secure the wheels in place.
• Snap a hub cap (GVK) onto each wheel as shown.
If necessary, use a rubber mallet to gently tap the
caps in.
• Lock the casters by pressing down on the tabs. Carefully
flip the cabinet over. Slip a washer (GVO) over each
caster (GVJ) and screw on the casters until tight.
• Slide an axle (GVP) through each wheel (AMU), a
spacer (GVN), the wheel bracket on the floor and a
washer (GVO) as shown.
GVP
AMU
AMU
GVJ
GVP (x2) (Not to scale)
GWO (x2) GVN (x2)
GVO (x4)
GVO
Tabs GVO
GVK (x2)
GVJ
GVP GVN
GVN
GVO
GVO
Wheel brackets
HAC

TOOLS AND HARDWARE REQUIRED
uSECTION 1 (CONTINUED)
9
• With the casters still locked, flip the cabinet upright. Secure the doorstop (GWL) to the floor using two (2) screws (GZW)
shown.
GZW
GZW
GWL
GWL (x1)
1.13
GZW (x2)
HAC
#2

10
GVZ Grill
GVV Chimney Stack
GWB Hopper Lid
GVL Temperature Knob
GXT Warming Rack
GXU Cooking Grate
GXV Grill Lid Handle
GXW Upper Burner Plates
GVH Grease Bucket
GZM Grease Bucket Liners
GYV Power Cord
AGO Left Cabinet Door
AGZ Right Cabinet Door
GVT Door Handle
GXY Lower Burner Shield
GVW Front Storage Panel
GWF Storage Base
GWI Storage Box
GWE Right Propane Cover Panel
GWJ Rear Propane Cover Panel
GWD Ignitor Cover Panel
GWC Ignitor Box Cover
GWH Storage Box Lid
GXV Storage Box Handle
GWF
GVW
GWE
GWJ
GXV
GWH
GWC
GWD
GWI
GRILL AND STORAGE BOX ASSEMBLY
PROPANE/STORAGE BOX ASSEMBLY PARTS
GRILL & DOOR ASSEMBLY PARTS
2
GVL
GVV
GWB
GVZ
GVL
GVL
GXV
GVL
GXW
GXW
GXW
GXW
GXY GXY GXY GXY
GVH
GXT
GXU
GXU
GYV
GZM
GVT GVT
AGO
AGZ

11
GRILL AND STORAGE BOX ASSEMBLY
2
#2 (Phillips)
TOOLS REQUIRED
GVX (X1)
SECTION 2 BLISTER PACK HARDWARE (HAE)
GVE #8-32 x 1/2" Truss Screw
GVF 1/4"-20 x 1/2" Truss Screw
GVG 1/4"-20 x .8" Truss Screw
GWS M6 x 1 mm x 10 mm Shoulder Bolt
GWM Hinge Pin Cotter Key
GWA Hinge Pin
GZS 1/4" Flat Washer
GZT 1/4" Lock Washer
GZO AA Battery
SECTION 2 HARDWARE BOX (GZZ)
GVU Handle Bezel
GVX Grease Bucket Hook
GYQ Winged Locking Screw
GWP Upper Hinge
GWQ Lower Hinge
GVF (x19)
GWM (x2)
GVE (x39)
GWS (x8)
GVU (x8)
GWA (x2)
GYQ (x1)
GZO (x1)
HAE
GWP (x2)
GWQ (x2)
GZS (x19)
GZT (x19)
GVG (x2)

12
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.1 • Attach the rear panel (GWJ) to the propane
compartment base (GWF) using three (3) screws (GVE).
GVE
GVE
GVE
GWF
GWJ
2.2
2.3 2.4
• Attach the front panel (GVW) to the base using
three (3) screws (GVE).
• Align the holes in the angled side panel (GWE) with
those in the rear panel and base as shown.
GVE
GVE
GVE
GVW
GWE
• Secure the angled side panel to the base using
the hardware indicated.
GVE
GVE
GVE
GVE
GVE
GVE
GVE
GVE
GVE
GVE (x15)
HAE
#2

13
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
• Secure the storage box (GWI) to the assembly
using the hardware indicated.
GVF
GZT
GZT
GZT
GZT
GZS
GZS
GZS
GZS GVF
GVF
GWI
GVF
2.5
2.6
HAE
GVF (x4)
GZS (x4)
GZT (x4)
GVE (x2)
GVE GVE
GVX (x1)
GVX
• Gently set the grill/hopper assembly (GVZ) on the hopper end as shown. It
should be on a non-abrasive surface. While two adults hold the assembly
upright, secure the grease bucket hook (GVX) to the bottom using two (2)
screws (GVE).
Hopper
#2
#3

14
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.7 • While one adult holds the grill/hopper assembly upright, have two other adults, one on each side of the cabinet
assembly, gently slide the cabinet into the grill/hopper assembly as shown. Ensure the propane hose and igniter cables
are on the outside of the cabinet.
• Ensure the propane hose and igniter
cables are on the outside of the cabinet.
WARNING: Watch for pinch points.
W
A
R
N
I
N
G
A
D
V
E
R
T
E
N
C
I
A
A
V
E
R
T
I
S
S
E
M
E
N
T
#
1
0
5
4
1
3
6
GVZ
Regulator hose
Igniter cables

15
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.8
2.10
• Adjust the regulator hose so the holes in
the bracket align with those in the cabinet.
Secure the bracket to the cabinet with two (2)
screws (GVE). Secure the grill to the cabinet with
hardware indicated.
2.9 • Secure the cabinet to the grill with hardware
indicated.
GVE (x2)
GVE (x2)
GVF
GVF
GVF
GVF
GVF
GVF
GZS
GZS
GZS
GZS
GZT
GZT
GZT
GZT
HAE
• Lightly insert two (2) screws (GVF) into the holes
indicated. Leave about an 1/8" clearance. Loosen the
two top screws so there is about an 1/8" clearance.
Bracket
The four keyslots in the propane compartment
align with the four screws from step 2.10.
Keyslot
GVF (x6)
GZS (x4)
GZT (x4)
GVF
GZT
GZS
#2
#3

16
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.11 2.12
HAE
GVF (x2)
GZS (x2)
GZT (x2)
• Set the keyslots over the four screws indicated. • Slide the propane compartment towards the
wheels to help lock it in place. Secure with the
hardware indicated. Tighten the upper two screws
also.
GZT
GZT
GVF
GVF
GZS
GZS
Tighten these two upper screws also.
Keyslot with screw
#3

17
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.13 2.14
HAE
GVF (x3)
Screw Washer
GZS (x3)
GZT (x3)
• Secure the front panel to the cabinet using the
hardware indicated.
• Remove the small screw and washer from the
wing bolt (GYQ). Insert the wing bolt as far as it will
go. Once the wing bolt is in, re-insert the screw
and washer. Tighten securely. Now unscrew the
wing bolt until it stops.
GVF GVF GVF
GZT
GZS
GZS
GZS
GZT
GZT
GYQ (x1)
#2
#3

18
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
• With the casters still locked, set the assembly back on its wheels. Secure the storage box to the grill using two
(2) shoulder bolts (GWS) near each end of the box. Tighten the two upper screws also.
Tighten these two screws also.
GWS GWS
2.15
HAE
GWS (x2)
#3

19
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.182.17 • Secure the igniter cover plate to the box using
one (1) more screw (GVE).
• Secure the igniter cover plate (GWD) to the box
using two (2) screws (GVE).
• Secure the left side of the cabinet to the grill using the hardware
indicated.
2.16
GWD
GVE
GVE
GVE
GVE (x3) GVF (x4)
HAE
GZS (x4)
GZS
GZS
GZS
GZS
GZT
GZT
GZT GZT
GVF
GVF
GVF
GVF
GZT (x4)
#2
#3

20
TOOLS AND HARDWARE REQUIRED
uSECTION 2 (CONTINUED)
2.20 • Slide the tabs on the side of the igniter box cover
(GWC) into the slots in the storage box. Secure
the igniter box cover to the storage box using
one (1) screw (GVE).
• Thread the igniter cables up through the hole
in the storage box. Attach the cables to the
igniter box. It doesn’t matter the order.
2.19
GVE (x1)
GVE
HAE
#2