Lift Products MC-10-S Owner's manual

LIFT PRODUCTS INC.
MOTO CART
A MOTORIZED MATERIAL HANDLING CART
OWNER’S/OPERATOR’S MANUAL - MODELS MC-10-S / MC-10-M / MC-10-L
MC2-HD20 / MC2-HD15
Lift Products Inc.
W226 N900 Eastmound Dr.
Waukesha, WI 53186
Telephone: [phone]
Fax: [phone]
Parts & Service: 877-543-8776

LIFT PRODUCTS INC.
MOTO CART
PRODUCT SERVICE INFORMATION

TABLE OF CONTENTS MOTO CART
INTRODUCTION ....................................................................................................................... 2
SAFETY FIRST ......................................................................................................................... 3
OPERATING THE MOTO CART ............................................................................……............ 4
MODEL MC-10-S / MC-10-M /MC-10-L /MC2-HD20 /MC2-HD15 (EZ-GRIP CONTROLS)………. 4
ON-OFF KEY SWITCH ............................................................................................. 4
FORWARD/REVERSE ............................................................................................. 4
SPEED MODES ……………………………………………………..………..…………. 4
EMERGENCY STOPPING ....................................................................................... 4
BATTERY CONDITION ............................................................................................ 4
RUNNING ................................................................................................................. 5
BRAKING SYSTEMS ................................................................................................ 5
CHARGING ............................................................................................................... 6
BATTERIES .............................................................................................................................. 6
BATTERY LIFE ......................................................................................................... 6
BATTERY LOAD TESTING ...................................................................................... 7
CIRCUIT BREAKER ................................................................................................. 7
MAINTENANCE ........................................................................................................................ 7
MAINTENANCE SCHEDULE ................................................................................... 7
MAINTENANCE PROCEDURES ............................................................................. 8
DIAGNOSTICS & TROUBLESHOOTING ………………………………………………………… 9
PUSHING MANUALLY ............................................................................................................. 11
SPECIFICATIONS .................................................................................................................... 12

INTRODUCTION MOTO CART
Welcome to the MOTO CART . . . a member of the Lift Products family of quality
mobility products. We know you’ll be depending on it, so we have taken great care to make
it completely reliable. This owner’s manual is designed to help you get the most out of your
CART and includes very important safety and care information. Please read it thoroughly
and keep it handy for reference. Thank you for choosing the MOTO CART
Information in this manual is based upon specifications in effect at the time of
publication. Lift Products reserves the right to make changes at any time without notice.
Be sure to complete the Product Service Information box on the inside front cover.
This will be your record of important information, which will help you if your MOTO CART
ever requires service. When seeking repair parts while your MOTO CART is under warranty, a
copy of your bill of sale may be requested to verify warranty status.
FAILURE TO READ THIS OWNER’S MANUAL
WILL VOID THE WARRANTY
If there is anything in this manual that you do not completely understand or are unsure of,
DO NOT OPERATE your MOT CART. Call Customer Service at:
1-877-543-8776
2

SAFETY FIRST MOTO CART
To prevent accidents which can cause injury to you, damage the MOTO CART or damage
your cargo, observe the following rules:
READ THE OWNERS'S MANUAL BEFORE OPERATING THE MOTO CART.
1. Read and understand this owner’s/operator’s
manual before operating the MOTO CART
2. Read and understand all safety instructions
provided with the MOTO CART.
3. Only trained personnel should be allowed to use
the MOTO CART. All persons using the CART
must read this owner’s/operator’s manual.
4. The MOTO CART has a maximum load capacity
of 1500 pounds. Do not exceed the rated
capacity for your model.
MC2-HD20 2000
MC2-HD15 1500
MC-10-L 1500
MC-10-M 1500
MC-10-S 1500
5. Do not travel up or down inclines greater than 6°.
6. Always turn the key switch off before loading or
unloading the CART.
7. Always take corners slowly and with caution to
prevent the load from shifting.
8. Do not travel sideways across inclines.
9. Do not stop the MOTO CART on an incline.
Always park, load and unload on a flat, level
surface.
10. Do not go up and down curbs. Only operate the
CART on smooth surfaces.
11. Always unplug the batteries before making any
adjustments or repairs to the MOTO CART.
12. Always load the CART evenly, distributing
the load to prevent tipping.
13. Do not defeat any safety equipment on the
CART.
14. Do not use the MOTO CART to push or pull
objects or other carts.
15. Do not operate the MOTO CART in wet
environments.
16. Do not expose the MOTO CART to high
temperatures. The CART is battery
operated. Batteries may be severely
damaged if exposed to high temperatures.
17. Do not operate the MOTO CART with a
broken wheel or broken or bent caster.
18. Use extreme caution when operating the
MOTO CART near doorways, in hallways
and near stairwells. Reduce speeds in these
areas.
19. Do not manually release the
electromechanical brake on or near an
incline. If you must release this brake,
release the brake only when on a level
surface and with the CART completely
unloaded. Instructions for releasing the
brake are in the section titled "Pushing
Manually".
20. Test the operation of the MOTO CART in
an environment with sensitive electronic
equipment prior to the use in that
environment. The CART has not been tested
with all manufacturers equipment and may
react to, or cause a reaction in the electronic
equipment.
3

OPERATING THE CART MOTO CART
We would like you to get the most out of your MOTO CART. When you use the CART
for the first time, you must know how to properly operate and care for it to avoid unsafe
situations. Please read this manual thoroughly and become familiar with all of the safety
information provided.
Be aware of your surroundings – drive slowly and cautiously. Avoid collisions which could
cause damage to the CART or shift the load, damaging the goods, or injuring you or surrounding
people.
Anticipate and avoid unsafe situations. Be courteous of others and let your presence be
known.
Perform first time operation in an open area on a flat surface free of obstacles. Have
someone familiar with the operation of the MOTO CART available to assist you.
First time operators should read and understand all instructions and controls before
attempting to operate the CART.
MODELS MC-10-M/ MC-10-L / MC-10-S
/MC2HD-15 /MC2HD-20 (Roller-Grip Controls)
On-Off Key Switch
The on-off key switch is located on the side of the
Roller Grip control unit. To turn the power on,
fully insert the key into the key switch and turn the
key clockwise. When the power is on, the status
LED located on the top of the control unit will
illuminate.
Forward/Reverse
The Forward/Reverse direction of the Cart is
controlled by the thumb-wheels located on either
side of the Roller Grip control unit. Pushing either
of the thumb-wheels forward (clockwise) will
move the Cart forward. Pushing either of the
thumb-wheels backward (counterclockwise) will
move the Cart in reverse.
Speed Modes
The Roller Grip control provides two speed
modes, “Rabbit” (fast) or “Turtle” (slow). A
“Rabbit/Turtle” rocker switch located on top of the
unit allows selection of the desired speed mode.
Depressing the back of the rocker switch (Turtle
icon) selects the slow mode, while depressing the
front of the switch (Rabbit icon) selects the fast
mode.
Always select the Turtle/Slow speed during
training, in close quarters, or in circumstances
in which you risk damage or injury if the Rabbit
(fast) speed is selected.
Emergency Stopping
To stop the Model MC-10M /MC-10-L/ MC-10-S/
MC2-HD15 /MC2-HD20 CART in an emergency,
press in on the Emergency Stop Button. The
Emergency Stop Button is the large red button
covering most of the Roller-Grip control unit’s
front. To restart the Cart, the key switch must be
cycled (turned off and then back on).
Battery Condition
The Battery Gauge located on top of the Roller-
Grip control unit indicates when the Cart’s batteries
need to be recharged. If the Battery Gauge shows
red, yellow and green, the batteries are charged. If
the Battery Gauge shows just red and yellow, the
batteries need to be charged as soon as possible. If
the Battery Gauge shows just red (either steady or
flashing slowly), the batteries need to be charged
immediately. The Battery Gauge reading is more
accurate after the power has been on for at least one
4

OPERATING THE CART
MOTO CART
Running
The Model MC-10-M/MC-10-L/MC-10-
S/MC2HD-15/MC2-HD20 Cart is equipped with
the ergonomically designed Roller-Grip control
unit. To operate the Cart, follow the steps below:
1. Turn the key switch clockwise to the Drive
position. Select the desired speed mode using
the “Rabbit/Turtle” switch
2. Gently push either of the Roller-Grip thumb-
wheels forward (clockwise). The CART will
start to move and accelerate forward, away
from you.
3. To stop, release the control lever. The MOTO
CART will gently slow down with the aid of
dynamic regenerative braking.
4. To go in reverse, gently push either of the
Roller-Grip thumb-wheels backward (counter-
clockwise). The CART will start to move and
accelerate toward you. For safety, the
maximum speed in reverse is normally set
slower than the forward speed.
Braking Systems
All MOTO CARTS have two types of braking
systems, dynamic regenerative braking and
electro-mechanical braking.
1. Dynamic Regenerative Braking - Dynamic
regenerative braking automatically brings the
CART to a smooth stop when the thumb-wheel is
released. However, it does not lock the wheels in
place.
2. Electromechanical Braking - After the
dynamic braking has brought the CART to a stop,
the electromechanical brake will lock the drive
wheels in place. The electromechanical brake is a
parking brake and can be applied instantly by
pressing the emergency stop switch (located on
the front of the Model MC-10-M/MC-10-L/MC-
10-S/MC2HD-15/MC2-HD20 Rolle
r
-Gri
p
control
unit). The center, or drive wheels, must be contacting
the floor surface for the brake to hold.
Charging
The MOTO CART is equipped with two U-1
Absorbed Glass Mat (AGM) batteries, which require
charging on a regular basis. An on-board charging
system is integrated into the electronics of the CART
to make charging easy.
1. Position the MOTO CART close to an AC power
outlet. The CART can be charged using any
voltage between 100 and 240 volts AC 50/60 Hz.
Model MC-10-M/MC-10-L/MC-10-S/MC2HD-
15/MC2-HD20 is equipped with an on-board coil
cord for charging (if required, use a plug adapter
from the country in which the CART will be
used).
2. Turn the unit off and remove the key.
3. Find the coil cord located just below the frame on
the control handle end of the CART.
4. Plug the coil-cord directly into the power supply
outlet. If needed, connect only an industrial grade
grounded extension cord to the coil-cord and then
to the AC power supply outlet. Make sure the
plug is fully engaged into the supply outlet.
5. Allow the unit to charge overnight – six to eight
hours for a full charge. For optimum battery life,
charge the CART whenever it is not in use – it
cannot be over-charged.
6. With the power on, the Battery Gauge shows the
charging status. If the Battery Gauge shows red,
yellow and green, the batteries are nearly or fully
charged. If the Battery Gauge shows red and
yellow, or just red, charging needs to be
continued.
7. Unplug the cord from the power supply outlet
(and if used, the extension cord from the unit)
before attempting to turn the unit on.
5

BATTERIES MOTO CART
FOR BEST RESULTS: USE ABSORBED GLASS MATT BATTERIES
WITH YOUR MOTO CART
1. The batteries supplied with the CART are
maintenance free sealed AGM batteries. DO
NOT remove the battery caps. DO NOT
attempt to add water. This will ruin your
batteries and void your warranty. Liquid-
electrolyte batteries are not recommended for
use with your MOTO CART.
2. If a crusty or powdery white substance appears
on or around the battery terminals, clean them:
use a solution of baking soda and water with a
toothbrush. DO NOT allow this solution to
enter the battery vents. If you do not clean the
batteries when this substance appears, or if it is
left for prolonged periods, it will reduce the
quality of battery connection and affect
performance.
3. When replacing the batteries, clean the
terminals and battery posts with a wire brush.
When reattaching the terminals, be sure all
connections are tight. The black wire must be
attached to the negative (-) terminal. Failure to
connect with proper polarity will damage the
control module.
Battery Life
Battery life depends upon use and proper care. If
you use the MOTO CART a lot, your batteries
will need replacement sooner than if you only use
your CART a little. Other factors, which can
reduce battery life, are: irregular or inefficient
charging, extreme temperatures, and cargo weight.
If the distance you travel on a charge becomes
noticeably shorter, and ramps once easily climbed
become difficult to go up, you may need to
replace the batteries. Other signs indicating the
need to replace batteries include heating or
swelling of the batteries (sometimes accompanied
by an acrid odor).
If you notice any of these conditions, have your
batteries load tested.
Battery Load Testing
A “load test” is a sure test of battery condition,
and can be performed by your local Authorized
Service Center.
Load testing measures battery voltage under a
heavy load. Before the load test, your batteries
should be fully charged. The service center will
measure the open circuit voltage, or voltage across
the batteries, prior to a load test. This open circuit
voltage must measure at least 12.6 volts on each
battery in order to receive an accurate assessment
during a load test. The service center will set the
load tester to 100 amperes and hold the setting for
10 seconds.
At the end of 10 seconds, the service center will
read the results while the batteries are still under
load, if the load test voltage is below 10.0 volts
each, the batteries should be replaced.
6

BATTERIES MOTO CART
Circuit Breaker
A manually reset circuit breaker is located on
one battery attached to the positive (+)
terminal. The circuit breaker protects the
wiring and batteries against damage in the
event of a short circuit. If a breaker opens,
reset it by pushing the tab down. If it opens
again in a short time, there is a short circuit,
which must be found and corrected.
If any additional wiring is added to the CART,
it must not bypass the breaker.
DO NOT DEFEAT THE BREAKER!
DO NOT REMOVE OR BYPASS
THE CIRCUIT BREAKER!
DO NOT TAPE THE TAB DOWN!
MAINTENANCE MOTO CART
MAINTENANCE SCHEDULE
Your MOTO CART will give you years of safe
and dependable service in return for regular
maintenance and early attention to any
developing problems. We recommend the
following maintenance program.
If you use your CART often, you may find it to
your advantage to perform this maintenance
more frequently.
CAUTION: Disconnect the batteries before
Performing any maintenance.
Every Day or as Needed:
1. Maintain the batteries’ charge.
2. Clean debris from the wheels and drive unit
assembly.
Once Each Month:
1. Check for loose connectors and any signs of
unusual wear.
2. Grease caster wheel swivel assemblies. Use
only industrial grade grease in the caster
wheel swivel assemblies.
Once Every Three Months:
1. Clean your CART with a damp sponge.
2. Check the wires for wear, fraying or cracking.
3. Check the connectors for wear or cracking.
4. Examine the tires and wheel assemblies for wear or
damage.
NOTE: THIS MAINTENANCE IS BEST
PERFORMED BY YOUR LOCAL AUTHORIZED
SERVICE CENTER.
Cleaning Your MOTO CART:
Turn the power OFF and disconnect the batteries
before cleaning your CART. Use warm soapy water
and a damp sponge to clean your MOTO CART. DO
NOT pressure-wash or hose your CART off.
Excessive water may damage electronic components.
Do not use harsh or abrasive cleansers on the MOTO
CART or its tires. These types of cleansers will
damage the finish of your CART, and may cause
premature tire wear. Clean your tires with a bristle
brush dipped in warm water.
7

MAINTENANCE MOTO CART
MAINTENANCE PROCEDURES
Lubrication:
All wheel bearings are sealed and permanently
lubricated. Spray silicone lubricants (or WD-
40*) may be used on any other moving parts.
Apply this lubricant whenever there is
“stickiness” in the moving parts.
*WD-40 is a registered trademark of the WD-40 Company and is
Not affiliated with Electro Kinetic Technologies, LLC.
Replacing the Batteries:
Make sure that the brake is applied (brake
handle down). Turn the power OFF and
disconnect the batteries.
Cut the wire ties holding the main cable and the
charger cable to the drive system frame and
disconnect the cables.
Remove any load from cart. You may want a
second person to help with dropping the drive
system. Remove the hitch pin clips from the
hitch pins and remove the hitch pins from the U
b
rackets that attach the drive system to the cart.
Some downward pressure on the platform may
make the pins easier to remove. The drive
system frame should then drop away from the
cart frame. Use caution, as the drive system is
heavy.
Raise the front of the cart and remove the two
suspension springs.
Release the brake and roll the drive system out from
under the cart.
Undo the battery hold down straps and remove the
batteries from the battery tray.
Remove the circuit breaker and wires from the old
batteries.
Install the new batteries by following these steps in
reverse order.
Remember to re-apply the brake (push brake handle
down).
WARNING: Do not touch both the negative
and positive terminals of the batteries with a
conductive material (e.g., metal) or sparks,
burns, or explosion may result.
8

DIAGNOSTICS & TROUBLESHOOTING MOTO CART
Your MOTO CART has been designed and built to be dependable and trouble free, but
we know that there can be unexpected problems with any technical product. The following
checklists will give you a “First Aid” approach to dealing with most problems. You can also
call our Service Hotline: [phone].
MODELS MC-10-M / MC-10-L / MC-10-S / MC2HD-15 / MC2-HD20
SYMPTOM POSSIBLE CAUSE SOLUTION
Key Switch turned to Off position. Turn Key Switch to Drive (right) position.
Emergency Stop Switch has been
pressed. Recycle Key switch.
Circuit breaker open. Reset circuit breaker.
Unit Dead, BCI Dark
Power connection interrupted. Check power cables to batteries.
Obstruction in pathway of wheels. Check for obstruction.
Unit Dead, BCI
Illuminated Motor worn out. Contact Authorized Service Center.
Battery charge low. Charge batteries.
Unit Runs Slow Worn batteries. Charge batteries. Load test batteries.
Charger power interrupted. Check wall outlet for continuous power.
Loose connection in wiring. Check all exposed wire connections.
Battery Weak or
Won’t Take a
Charge Charger burned out. Replace charger.
Loose connection in wiring. Check all exposed wire connections.
Intermittent
Running Worn motor brushes. Contact Authorized Service Center.
Casters require lubrication. Lubricate casters.
Hard to Turn Worn out caster bearings. Replace casters.
9

DIAGNOSTICS & TROUBLESHOOTING
MOTO CART
Moto Cart Model MC-10-M / MC-10-L / MC-10-S / MC2HD-15 & MC2-HD20 Carts
equipped with Roller-Grip Hand Controls provide diagnostics information to assist technicians
in troubleshooting drive system problems. The diagnostics information is obtained by observing
the fault codes issued by the status LED located on the Roller-Grip control unit.
During normal operation, with no faults present, the status LED is steadily on. If the
controller detects a fault, the status LED displays a fault identification code. The number of
flashes indicates the nature of the fault. The codes are listed in Table 1 below, along with
possible causes of the fault indicated.
Table 1 DIAGNOSTIC CODES
NUMBER OF
FLASHES POSSIBLE CAUSE
1 The battery needs charging or there is a bad connection to the battery.
Check the connections to the battery. If the connections are good, try
charging the battery.
2 There is a bad connection to the motor. Check all connections
between the motor and the control system.
3 The motor has a short circuit to a battery connection. Contact your
service agent.
4 Not used.
5 Not used.
6 The controller is being inhibited from driving. This may be because the
Emergency Stop Button was pressed. Turn the Key switch Off and On.
7 A throttle fault is indicated. Make sure that the throttle is in the rest
position before switching on the CART.
8 A controller fault is indicated. Make sure that all connections are
secure. Contact your service agent.
9 There is a bad connection to the parking brake. Check all connections
between the parking brake and the controller.
10 An excessive voltage has been applied to the controller. This is
usually caused by a poor battery connection. Check the battery
connections.
Rippling
Up & Down Throttle applied at power up. Release throttle lever.
10

TRANSPORT MOTO CART
PUSHING MANUALLY
The drive system on the MOTO CART can be disabled to allow you to push the unit
Manually. To disable the drive system:
1. On a level surface only, lift up on the brake handle located under the deck near the drive wheels to
disable the Electromechanical Parking Brake.
2. Turn the Key Switch to the Off position to disable the Dynamic Braking.
AFTER PUSHING, RETURN THE BRAKE LEVER TO THE DOWN POSITION
TO PREVENT THE CART FROM ROLLING AND TO ENABLE DRIVING.
WARNING:
DO NOT RELEASE THE BRAKE ON OR NEAR AN INCLINED SURFACE.
THE UNIT WILL NOT STOP ON ITS OWN WHEN THE BRAKING SYSTEM IS DISABLED.
SEVERE INJURY MAY RESULT IF THE UNIT IS LEFT TO ROLL UNATTENDED.
11

SPECIFICATIONS
MOTO CART
MODEL MC-10-M / MC-10-L / MC-10-S /
MC2HD-15 & MC2-HD20
• Spring-suspension and center wheel
transaxle drive system
• Speed range, 0-3 MPH (0-4.8 km/hr)
• Maintenance free permanent magnet motor
• Non-marking tires
• Variable speed control
• Horn, key switch, emergency stop
• Hi/Low speed switch
• (2) 33AH, 12 volt, AGM maintenance free
batteries
• On board 100-240, 50/60 Hz, UL listed
battery charger
• Automatic dynamic braking & parking brake
• Deck Height: 11.5” (290 mm)
• Incline Rating: 6°
Model MC-10-M
Usable Platform Length: 48”
Usable Platform Width: 24”
Capacity: 1,500 lbs.
Model MC-10-L
Usable Platform Length: 60”
Usable Platform Length: 24”
Capacity: 1500 lbs
Model MC-10-S
Usable Platform Length: 41 ½”
Usable Platform Width: 24”
Capacity: 1500 lbs
Model MC2-HD15
Usable Platform Length: 48”
Usable Platform Width: 36”
Capacity: 1500 lbs
MODEL
Model: MC2-HD20
Useable Platform Length: 48”
Useable Platform Width: 36”
Capacity: 2,000 lbs.
12

NOTES
MOTO CART
13

LIFT PRODUCTS, INC
Lift Products, Inc.
W226 N900 Eastmound Dr.
Waukesha, WI 53186
Telephone: [phone]
Fax: [phone]
Parts & Service: 877-543-8776