Linde CiTi One Series User manual

Original instructions
Pallet truck
CiTi One
1130 801 15 02 EN – 11/2012

Table of contents
g
1 Introduction
Your truck .......................................................... 2
Impermissible use .................................................... 3
Correct use of the equipment ............................................ 3
Symbols used ....................................................... 4
Technical description .................................................. 5
Legal requirements for placing on the market ................................ 6
2Safety
Safety regulations ................................................... 10
Competent person ................................................... 11
3 General views
Labels ............................................................ 14
Identification label ................................................... 15
Truck modules ...................................................... 16
Controls .......................................................... 17
Display ........................................................... 18
Battery charge level.................................................. 20
Battery status ...................................................... 20
4Use
Checks before first use ................................................ 22
Operating instructions ................................................ 23
Start-up ........................................................... 24
Functions of the on/off button (emergency stop) ............................. 25
Forward travel/reverse travel ........................................... 26
Safety devices ...................................................... 28
Useonaslope ...................................................... 29
Recommended maximum obstacle clearance ............................... 31
Braking system ..................................................... 32
Raising ........................................................... 33
Working with loads ................................................... 34
1130 801 15 02 EN – 11/2012 I

Table of contents
g
Assessing the load ................................................... 37
Using the battery .................................................... 40
Relative battery charge status and periodic discharge ......................... 41
Storing the battery ................................................... 42
Slinging ........................................................... 43
Towing ........................................................... 44
5 Maintenance
Specified use (CiTi application) ......................................... 48
Opening the battery hood .............................................. 49
Disconnecting the battery connector ...................................... 49
Recharging the battery with the charger ................................... 50
Main fuse .......................................................... 51
6 Technical specification
Technical datasheet.................................................. 54
7Diagrams
Circuit diagram ..................................................... 60
II 1130 801 15 02 EN – 11/2012

1
Introduction

1Introduction
Your truck
Your truck
gives you the very best in terms of perfor-
mance, safety and driving comfort. It is now
up to you to maintain these qualities for a long
time to come and to appreciate how to make
the very best of them.
During production:
• all of the safety requirements of relevant
EEC directives have been met
• all of the conformity analysis procedures, as
laid out in the relevant directives, have been
carried out.
This is certified by the CE mark on the factory
plate.
These operating instructions tell you every-
thing you need to know about starting and
driving this truck.
Please follow the operating instructions for the
truck delivered to you.
This information must be recorded in a main-
tenance booklet. Maintenance must be per-
formed correctly to validate the guarantee.
Maintenance must only be performed by
qualified personnel (specialists) approved
by the manufacturer.
The designations in the text: front, rear, right
and left, refer to the assembly position of the
components in relation to the forward travel of
the truck.
21130 801 15 02 EN – 11/2012

Introduction 1
Impermissible use
Impermissible use
The operating company or driver, and not the
manufacturer, is liable if the truck is used in a
manner that is not permitted.
It is not permitted to use the truck:
• for taking passengers
• in areas where there is a risk of fire of
explosion
• if the maximum load capacity is exceeded.
Correct use of the equipment
The forklift truck is used for carrying loads.
We ask that you pay attention to the VDMA
booklet: "Rules for use of industrial trucks in
compliance with specifications and regula-
tions" and industrial safety regulations.
The rules for use of industrial trucks must be
observed by both maintenance personnel and
the user.
If these rules are not observed, the user
becomes responsible and the manufacturer is
relieved of responsibility.
Ifyouwishtousethet
ruck for purposes other
than those indicated in the user instructions,
please contact your dealer.
Any modification of your truck, such as the
fitting of equipment or conversion of the truck,
is prohibited without the agreement of the
manufacturer.
1130 801 15 02 EN – 11/2012 3

1Introduction
Symbols used
Symbols used
DANGER
Means that failure to comply can risk the lives of
others and/or cause major damage to equipment.
WARNING
Means that failure to comply can result in the risk
of serious physical injury and/or major damage to
equipment.
CAUTION
Means that failure to comply can result in the risk of
major damage to equipment or destruction.
NOTE
This means that particular attention must be
paid to the specific technical meaning because
this may not be obvious, even to a specialist.
ENVIRONMENT NOTE
The instructions listed here must be complied
with otherwise environmental damage may
result.
41130 801 15 02 EN – 11/2012

Introduction 1
Technical description
Technical description
CiTi One electric pallet truck
CiTi One : 500 kg capacity
The CiTi One pallet truck is designed for pallet
load handling applications on hard-coated,
uneven and sloped surfaces, and can even
drive over steps.
Applications :
• Parcel and freight deliveries
• Stores, small businesses and local enter-
prises
Location:
• Parcel and freight delivery companies:
warehouse, street, various businesses
• Small businesses: warehouse, workshop,
work yard
• All stores: warehouse, shop, workshop,
street
• Local enterprises: warehouse, workshop,
backyard
Traction speed:
• from0.3to6km/hinbothdirectionsoftravel
depending on load
• 6 km/h maximum in both directions of travel
unladen
Traction motor power:
• 0,3 kW (BLDC technology).
Lift motor power:
• 0.35 kW (DC technology)
Braking:
• counter-current, upon accelerator release
• counter-current by switching the drive
direction,
• counter-current controlled by safety inverter
(emergency brake),
• safety brake controlled by the upper or lower
position of the tiller,
• parking brake applied when the supply is
cut off by the emergency stop.
Battery equipment:
• Ni/Cd (5 Ah type)
• Ni/Mh* (9 Ah and 15 Ah types)
Option*
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1Introduction
Legal requirements for placing on the market
Legal requirements for placing on the market
Déclaration
Name of manufacturer
Address of manufacturer
We declare that the machine
Industrial truck according to these operating instructions
Model according to these operating instructions
complies with the most recent version of machinery directive 2006/42/EC.
Personnel authorised to compile the technical documents:
see EC declaration of conformity
Name of manufacturer
EC declaration of conformity
The manufacturer declares that the truck com-
plies with the requirements of the EC machin-
ery directive and any other EC directives, if
applicable, that are valid at the time of plac-
ing on the market. This is confirmed by the
EC declaration of conformity and by the CE
labelling on the nameplate.
The EC declaration of conformity document
is delivered with the truck. The declaration
shown explains the conformity with the re-
quirements of the EC machinery directive.
61130 801 15 02 EN – 11/2012

Introduction 1
Legal requirements for placing on the market
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities if applicable. It must
also be handed over to the new owner if the
truck is sold on.
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1Introduction
Legal requirements for placing on the market
81130 801 15 02 EN – 11/2012

2
Safety

2Safety
Safety regulations
Safety regulations
These operating instructions and the VDMA
booklet, "Directives concerning the use
of industrial trucks in compliance with the
specifications and regulations", come with
the truck and must be communicated to all
those concerned and in particular to personnel
responsible for maintenance and driving.
The employer must make sure that the forklift
operator has properly understood all the safety
information.
Please observe the directives and safety
regulations attached, in particular:
• Information concerning the use of materials
handling trucks
• Regulations concerning traffic lanes and
working areas
• Appropriate behaviour, rights and responsi-
bilities of the driver
• Use in particular areas
• Information concerning starting, driving and
braking
• Information for maintenance and repair
• Regular checks and technical inspections
• Residual risks.
Care is recommended both for the user and
the person in charge (employer) with regard to
adhering to all safety rules concerning the use
of material-handling trucks.
When instructing operators, specific points to
be emphasised include:
• The features of the truck
• The special accessories
• The specific features of the working envi-
ronment.
Train the user in driving and manoeuvres, until
the truck is under proper control.
Forklift truck stability is guaranteed when the
unit is used correctly.
WARNING
The working areas of the truck should be sufficiently
lit.
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Safety 2
Competent person
CAUTION
Welding can damage the electrics.
Therefore, it is imperative to unplug the battery
beforehand and disconnect all connections to
printed circuit boards.
CAUTION
The truck operator must wear safety footwear.
Appropriate protective gloves must be worn at all
times when changing the battery.
Competent person
A competent person is a specialist in the field
of industrial trucks who has:
• Successfully completed training, as at least
a service engineer for industrial trucks
• Many years of professional experience with
industrial trucks
• Knowledge of the accident prevention
regulations
• Knowledge of the relevant national techni-
cal regulations
The competent person is able to assess the
condition of industrial trucks in terms of health
and safety.
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2Safety
Competent person
12 1130 801 15 02 EN – 11/2012

3
General views

3General views
Labels
Labels
1 CiTi (tiller) label
2 Company label (bonnet)
3Safetyl
abel
4 Company label (see next page)
5 Weighing system label
6 Label PIEK
14 1130 801 15 02 EN – 11/2012

General views 3
Identification label
Identification label
1 Identification label
2 Manufacturer
3 CE symbol (this symbol certifies that the ma-
chine complies with European regulations
on industrial trucks)
4 Serial number / year
5 Tare weight
6 Battery voltage
7 Minimum battery weight
8 Maximum battery weight
9 Nominal capacity of the truck
10 Model
11 Motor rated power
1130 801 15 02 EN – 11/2012 15

3General views
Truck modules
Truck modules
1 Drive wheel
2Brake
3Lifting
system
4 Load wheels
5Batter
y
6 On/off button (emergency stop)
7 Tiller
8Display
9Chassis
16 1130 801 15 02 EN – 11/2012