Linde CiTi One Series User manual

Original instructions
Pallet truck
CiTi One
1130 801 15 02 EN – 11/2012

Table of contents
g
1 Introduction
Your truck .......................................................... 2
Impermissible use .................................................... 3
Correct use of the equipment ............................................ 3
Symbols used ....................................................... 4
Technical description .................................................. 5
Legal requirements for placing on the market ................................ 6
2Safety
Safety regulations ................................................... 10
Competent person ................................................... 11
3 General views
Labels ............................................................ 14
Identification label ................................................... 15
Truck modules ...................................................... 16
Controls .......................................................... 17
Display ........................................................... 18
Battery charge level.................................................. 20
Battery status ...................................................... 20
4Use
Checks before first use ................................................ 22
Operating instructions ................................................ 23
Start-up ........................................................... 24
Functions of the on/off button (emergency stop) ............................. 25
Forward travel/reverse travel ........................................... 26
Safety devices ...................................................... 28
Useonaslope ...................................................... 29
Recommended maximum obstacle clearance ............................... 31
Braking system ..................................................... 32
Raising ........................................................... 33
Working with loads ................................................... 34
1130 801 15 02 EN – 11/2012 I

Table of contents
g
Assessing the load ................................................... 37
Using the battery .................................................... 40
Relative battery charge status and periodic discharge ......................... 41
Storing the battery ................................................... 42
Slinging ........................................................... 43
Towing ........................................................... 44
5 Maintenance
Specified use (CiTi application) ......................................... 48
Opening the battery hood .............................................. 49
Disconnecting the battery connector ...................................... 49
Recharging the battery with the charger ................................... 50
Main fuse .......................................................... 51
6 Technical specification
Technical datasheet.................................................. 54
7Diagrams
Circuit diagram ..................................................... 60
II 1130 801 15 02 EN – 11/2012

1
Introduction

1Introduction
Your truck
Your truck
gives you the very best in terms of perfor-
mance, safety and driving comfort. It is now
up to you to maintain these qualities for a long
time to come and to appreciate how to make
the very best of them.
During production:
• all of the safety requirements of relevant
EEC directives have been met
• all of the conformity analysis procedures, as
laid out in the relevant directives, have been
carried out.
This is certified by the CE mark on the factory
plate.
These operating instructions tell you every-
thing you need to know about starting and
driving this truck.
Please follow the operating instructions for the
truck delivered to you.
This information must be recorded in a main-
tenance booklet. Maintenance must be per-
formed correctly to validate the guarantee.
Maintenance must only be performed by
qualified personnel (specialists) approved
by the manufacturer.
The designations in the text: front, rear, right
and left, refer to the assembly position of the
components in relation to the forward travel of
the truck.
21130 801 15 02 EN – 11/2012

Introduction 1
Impermissible use
Impermissible use
The operating company or driver, and not the
manufacturer, is liable if the truck is used in a
manner that is not permitted.
It is not permitted to use the truck:
• for taking passengers
• in areas where there is a risk of fire of
explosion
• if the maximum load capacity is exceeded.
Correct use of the equipment
The forklift truck is used for carrying loads.
We ask that you pay attention to the VDMA
booklet: "Rules for use of industrial trucks in
compliance with specifications and regula-
tions" and industrial safety regulations.
The rules for use of industrial trucks must be
observed by both maintenance personnel and
the user.
If these rules are not observed, the user
becomes responsible and the manufacturer is
relieved of responsibility.
Ifyouwishtousethet
ruck for purposes other
than those indicated in the user instructions,
please contact your dealer.
Any modification of your truck, such as the
fitting of equipment or conversion of the truck,
is prohibited without the agreement of the
manufacturer.
1130 801 15 02 EN – 11/2012 3

1Introduction
Symbols used
Symbols used
DANGER
Means that failure to comply can risk the lives of
others and/or cause major damage to equipment.
WARNING
Means that failure to comply can result in the risk
of serious physical injury and/or major damage to
equipment.
CAUTION
Means that failure to comply can result in the risk of
major damage to equipment or destruction.
NOTE
This means that particular attention must be
paid to the specific technical meaning because
this may not be obvious, even to a specialist.
ENVIRONMENT NOTE
The instructions listed here must be complied
with otherwise environmental damage may
result.
41130 801 15 02 EN – 11/2012

Introduction 1
Technical description
Technical description
CiTi One electric pallet truck
CiTi One : 500 kg capacity
The CiTi One pallet truck is designed for pallet
load handling applications on hard-coated,
uneven and sloped surfaces, and can even
drive over steps.
Applications :
• Parcel and freight deliveries
• Stores, small businesses and local enter-
prises
Location:
• Parcel and freight delivery companies:
warehouse, street, various businesses
• Small businesses: warehouse, workshop,
work yard
• All stores: warehouse, shop, workshop,
street
• Local enterprises: warehouse, workshop,
backyard
Traction speed:
• from0.3to6km/hinbothdirectionsoftravel
depending on load
• 6 km/h maximum in both directions of travel
unladen
Traction motor power:
• 0,3 kW (BLDC technology).
Lift motor power:
• 0.35 kW (DC technology)
Braking:
• counter-current, upon accelerator release
• counter-current by switching the drive
direction,
• counter-current controlled by safety inverter
(emergency brake),
• safety brake controlled by the upper or lower
position of the tiller,
• parking brake applied when the supply is
cut off by the emergency stop.
Battery equipment:
• Ni/Cd (5 Ah type)
• Ni/Mh* (9 Ah and 15 Ah types)
Option*
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1Introduction
Legal requirements for placing on the market
Legal requirements for placing on the market
Déclaration
Name of manufacturer
Address of manufacturer
We declare that the machine
Industrial truck according to these operating instructions
Model according to these operating instructions
complies with the most recent version of machinery directive 2006/42/EC.
Personnel authorised to compile the technical documents:
see EC declaration of conformity
Name of manufacturer
EC declaration of conformity
The manufacturer declares that the truck com-
plies with the requirements of the EC machin-
ery directive and any other EC directives, if
applicable, that are valid at the time of plac-
ing on the market. This is confirmed by the
EC declaration of conformity and by the CE
labelling on the nameplate.
The EC declaration of conformity document
is delivered with the truck. The declaration
shown explains the conformity with the re-
quirements of the EC machinery directive.
61130 801 15 02 EN – 11/2012