Hy-Brid Lifts SERIES II Use and care manual

BY CUSTOM EQUIPMENT LLC
OPERATIONS & SAFETY MANUAL
SELF-PROPELLED AERIAL WORK PLATFORM
SUPO-657
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HB-830
HB-1230
SERIES II

NOTES
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OPERATIONS & SAFETY
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SUPO-657
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If there is a question about application
and/or operation, contact:
Custom Equipment, LLC
2647 Hwy 175
Richfield, WI 53076
U.S.A.
P: [phone]
F: [phone]
www.hybridlifts.com

FOREWORD
Original instructions are written in English.
The purpose of this Operations and Safety manual is to provide users with the instructions and operating procedures
essential to properly and safely operate the Custom Equipment Hy-Brid Lift for its intended purpose, and to position
personnel and their necessary tools and materials.
THE OPERATION AND SAFETY MANUAL MUST BE
READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE.
• The user/operator should not accept operating responsibility until the manual has been read and understood as well
as having operated the lift under supervision of an experienced and qualified operator.
• Because the manufacturer has no direct control over machine application and operation, proper safety practices are
the responsibility of the user and all operating personnel.
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE
MANUFACTURER IS PROHIBITED.
Fall protection notice:
The guardrail system around the perimeter of the platform is the fall protection system for self-propelled elevating
work platforms per the ANSI/SIA A92.6 Standard. It is prohibited to use an Aerial Work Platform manufactured
by Custom Equipment, LLC, with any portion—or all—of the guardrails removed. Lanyard anchorage points on
this type of equipment are not required to conform to the applicable standard. However, if anchorage points for
lanyard attachments are required by site authorities or other regulations, the anchorage points on all equipment
manufactured by Custom Equipment, LLC are recommended to be used for work positioning restraints of personnel
only. Lanyard lengths are to be determined by operator/owner to restrict the operator to the confines within the
guardrail system.
USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS
ON EQUIPMENT MAY CAUSE MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.
Lanyard
Attachment
Point
DANGER
WARNING
WARNING
OPERATIONS & SAFETY
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TABLE OF CONTENTS
NOTES.......................................................................................................................................................................................... 2
FOREWORD ................................................................................................................................................................................ 3
TABLE OF CONTENTS............................................................................................................................................................... 4
INDEX OF FIGURES.................................................................................................................................................................... 5
SECTION 1 | SAFETY .................................................................................................................................................................. 6
1.1 | SAFETY SYMBOLS.......................................................................................................................................................................... 6
1.2 | GENERAL RULES AND PRECAUTIONS ................................................................................................................................... 6
1.3 | SAFETY FEATURES ........................................................................................................................................................................ 7
1.4 | SAFETY INDICATORS & INTERLOCKS ..................................................................................................................................... 7
1.5 | SAFETY CONTROLS ..................................................................................................................................................................... 8
1.6 | MAINTENANCE LOCK ................................................................................................................................................................. 9
1.7 | SAFETY GUIDELINES.................................................................................................................................................................... 9
SECTION 2 | PRODUCT DESCRIPTION................................................................................................................................ 12
2.1 | GENERAL....................................................................................................................................................................................... 12
SECTION 3 | DECALS............................................................................................................................................................... 14
3.1 | DECAL LOCATION...................................................................................................................................................................... 14
3.2 | DECAL DESCRIPTIONS............................................................................................................................................................. 15
3.3 | DECAL SYMBOLS........................................................................................................................................................................ 16
SECTION 4 | TRANSPORT, HANDLING & STORAGE.......................................................................................................... 19
4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION .................................................................. 19
4.2 | STORAGE..................................................................................................................................................................................... 19
4.3 | PREPARATION FOR TRANSPORT .......................................................................................................................................... 19
4.4 | LIFTING AND TIEDOWN POINTS.........................................................................................................................................20
4.5 | FORK LIFT POCKETS .................................................................................................................................................................20
SECTION 5 | OPERATION ....................................................................................................................................................... 22
5.1 | BEFORE YOU OPERATE ............................................................................................................................................................22
5.2 | STARTUP/SHUT DOWN............................................................................................................................................................23
5.3 | ERROR ALARMS..........................................................................................................................................................................24
5.4 | DRIVING AND STEERING .........................................................................................................................................................25
5.5 | ELEVATING AND LOWERING..................................................................................................................................................25
5.6 | EXTENDING THE PLATFORM..................................................................................................................................................26
5.7 | DAILY MAINTENANCE ............................................................................................................................................................... 27
5.8 | CHARGING THE BATTERY....................................................................................................................................................... 27
5.9| BATTERY DISPLAYS .....................................................................................................................................................................28
SECTION 6 | PRESTART INSPECTION ................................................................................................................................30
6.1 | PRESTART INSPECTION CHECKLIST...................................................................................................................................30
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INDEX OF FIGURES
FIGURE 1: Pothole Guard........................................................................................................................................................................ 7
FIGURE 2: Emergency Lowering ......................................................................................................................................................... 8
FIGURE 3: Down Instruction ..................................................................................................................................................................8
FIGURE 4: Maintenance Lock Storage ............................................................................................................................................... 9
FIGURE 5: Maintenance Lock Use....................................................................................................................................................... 9
FIGURE 6: Decal Locations .................................................................................................................................................................. 14
FIGURE 7: Caster Lock........................................................................................................................................................................... 19
FIGURE 8: Caster Lock in Use.............................................................................................................................................................. 19
FIGURE 9: Brake Release Handle Location ...................................................................................................................................... 19
FIGURE 10: Tie-Down Points, Rear.....................................................................................................................................................20
FIGURE 11: Tie-Down Points, Front....................................................................................................................................................20
FIGURE 12: Fork Pockets......................................................................................................................................................................20
FIGURE 13: Center of Gravity............................................................................................................................................................... 21
FIGURE 14: Base Controls.....................................................................................................................................................................22
FIGURE 15: Platform Controls..............................................................................................................................................................22
FIGURE 16: Main Power Switch...........................................................................................................................................................23
FIGURE 17: Main Power Switch O....................................................................................................................................................23
FIGURE 18: Main Power Switch Knob Removed ............................................................................................................................23
FIGURE 19: Secure Location ................................................................................................................................................................23
FIGURE 20: Slide Lock Handle.............................................................................................................................................................26
FIGURE 21: Battery Charger LED Display..........................................................................................................................................28
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FAILURE TO FOLLOW THIS WARNING WILL CAUSE
DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous situation,
which, if not avoided, will result in death or serious
injury.
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious
injury
FAILURE TO FOLLOW THIS WARNING MAY CAUSE
INJURY OR DAMAGE TO EQUIPMENT.
“CAUTION” indicates a potentially hazardous situation
which, if not avoided, could result in minor or
moderate injury or damage to equipment
CAUTION
DANGER
WARNING
SECTION 1 | SAFETY
1.1 | SAFETY SYMBOLS
1.2 | GENERAL RULES AND PRECAUTIONS
An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical
means. It is therefore essential that operators be competent, careful, physically and mentally fit and thoroughly
trained in safe operation of this machine.
Although Custom Equipment, LLC Conforms to specified ANSI & OSHA, it is the responsibility of the owner to
instruct operators with the safety requirements made not only by Custom Equipment, LLC, but by the various safety
boards in your area, as well as additional requirements set forth by ANSI and OSHA. If you come across a situation
that you think might be unsafe, stop the platform and request further information from qualified sources before
proceeding.
Potential damage to walls, etc., may occur in tight turning situations due to the steering brackets extending beyond
the sides of the base.
NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM.
STEERING BRACKETS EXTENDING BEYOND THE SIDES OF THE BASE
MAY OCCUR IN TIGHT TURNING SITUATIONS.
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SECTION 1 | SAFETY
1.3 | SAFETY FEATURES
• Puncture-proof Wheels.
• Guardrails—43.5 in (1.1 m) height with 6 in (15 cm) kick plates.
• Non-slip Deck.
• Entrance Gate.
• Automatic Parking Brake.
• Free Descent Protection. A velocity fuse is installed in the hydraulic circuit to prevent the platform from
descending in case of a ruptured hydraulic hose. The platform is hydraulically locked until hose has been
replaced.
• Decals: Danger, Caution, and Warning decals are displayed at various locations on this unit.
• Key Switch Security. A key switch is required to prevent unauthorized use.
1.4 | SAFETY INDICATORS & INTERLOCKS
Tilt Alarm
An audible alarm sounds when the machine is tilted more than 2° longitudinally or 1.5° laterally. Elevating and
driving functions are inhibited. Lower the platform and move to a level surface.
Descent/Motion Alarm
An audible alarm sounds when the machine is lowering. Some models also sound an alarm when the machine is
elevating or driving.
Pothole Protection & Oscillating Axle Lock
Pothole guards are required to be in place when the lift is in the elevated position. If the guards are blocked or not
functioning properly, elevating functions will be inhibited. Lower the machine and do not operate until the problem
is repaired or the obstruction is removed.
When the platform is down, the drive motors may move to accommodate uneven surface conditions. If the
drive axles are not locked, the platform will not elevate. Move to a level surface to allow the axles to lock and the
platform to elevate.
FIGURE 1: Pothole Guard
A
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1.5 | SAFETY CONTROLS
Descent - Manual Override
For manually lowering the scissors, a manual valve on the cylinder is provided. To lower the scissors, pull the cable
located near the rear or the machine.
Emergency Stop
This lift is equipped with two emergency stop switches, one at the platform control and one at the base control,
that when activated, will render the unit inoperable until reset. To reset, pull the button out.
SECTION 1 | SAFETY
FIGURE 2: Emergency Lowering
DE600E-29
FIGURE 3: Down Instruction
IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB
DOWN THE BEAM ASSEMBLY. SERIOUS INJURY MAY RESULT. HAVE
AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING
PROCEDURE TO SAFELY LOWER THE PLATFORM.
BEFORE LOWERING PLATFORM, RETRACT THE DECK EXTENSION.
PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY. THIS MAY CAUSE
UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP. BRACE
YOURSELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE.
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1.6 | MAINTENANCE LOCK
The maintenance lock pins must be placed into position whenever the machine is being serviced in the raised or
partially raised position. Serious injury and/or death could result if maintenance lock is not used properly.
1.7 | SAFETY GUIDELINES
Only qualified operators may operate this unit.
• All operators must read and understand the Operation and Safety Manual. They must understand all decals and
warning labels on unit.
• Do not work on platform if your physical condition is such that you feel dizzy or unsteady in any way.
• Do not neglect/misuse machine. Report any misuse of equipment to proper personnel.
• Prevent unauthorized use; when unit is not in use, remove key.
• It is recommended all personnel on unit wear approved personal protective equipment (PPE), i.e. head gear.
Use machine only for purposes for which it was intended.
• Lift should never be used as a crane.
• Do not exceed the load capabilities of the platform.
• Distribute load evenly over platform floor area.
• Never use unit as electrical grounds for arc welding.
• Do not override any hydraulic, mechanical, or electrical safety devices.
SECTION 1 | SAFETY
FIGURE 4: Maintenance Lock Storage
C
FIGURE 5: Maintenance Lock Use
C
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Check job site for unsafe working conditions.
• Watch out for others. Keep others clear of operating platform. Never allow others to pass under a raised
platform or position the platform over someone.
• Avoid contact with fixed objects (walls, buildings, or other machinery, etc) or moving vehicles (automobiles,
cranes, etc).
• Follow any applicable national trac regulations.
• Use indoors only. Lift is not designed for windy conditions or electrical storms.
• Unit must be on hard level surface before elevating. Do not operate on incline or uneven surface.
• You must maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus.
Follow local power line clearance regulations.
DO NOT OPERATE MACHINE NEAR POWER LINES.
THE PLATFORM AND ENCLOSURES ARE NOT INSULATED.
Equipment is only as safe as the operator.
• Do not use ladders or scaolding on the platform to obtain greater height.
• Do not enter or exit platform while machine is in motion.
• Never mount or dismount a raised platform.
• Make sure entry gate is secured before operating machine from the platform.
• Never belt or tie o to an adjacent structure.
• Secure tools and materials.
• Personnel must maintain a firm footing on the platform floor and work only within the platform area.
• It is recommended to avoid sudden braking or steering. Go slowly and leave more maneuvering room during
cold weather operation
Before operation, ensure that the machine is properly serviced.
• Do not use machine if it is not working properly.
• Make sure platform rails and pins are secured.
• Operator shall use the maintenance lock when performing all types of maintenance procedures.
• Do not smoke while charging the battery.
SECTION 1 | SAFETY
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SECTION 2 | PRODUCT DESCRIPTION
2.1 | GENERAL
Custom Equipment’s Hy-Brid Lifts are aerial work platforms designed to be safe and reliable. The purpose of the
machine is to elevate personnel, along with their necessary tools and materials to overhead work locations.
Manufacturer approval is required for any use other than the intended use.
Before operation, the operator must read and understand the manufacturer’s operating instructions and user’s safety
rules, or have them explained, understand all labels, warnings, and instructions displayed on the aerial platform or
have them explained, ensure that all occupant of the aerial platform wear appropriate protective equipment for the
conditions, including the environment in which the aerial platform will be operated.
The operator must inspect the workplace for environmental hazards such as, but not limited to drop-os, holes,
slopes, debris, floor or overhead obstructions, surface, wind and weather conditions, or presence of unauthorized
persons. Vibration does not create significant hazards on this machine.
HB-830 S2 HB-1230 S2
Working Height (maximum) 14 ft 4.27 m 18 ft 5.49 m
Platform Height (maximum) 8 ft 2.44 m 12 ft 3.66 m
Stowed Height 64.0 in 1.63 m 64.0 in 1.63 m
Ground Clearance (Pothole Guard
Stowed) 2.86 in 7.3 cm 2.86 in 7.3 cm
Ground Clearance (Pothole Guard
Engaged) 0.53 in 1.3 cm 0.53 in 1.3 cm
Overall Width 28.75 in 0.73 m 28.75 in 0.73 m
Overall Length 56.0 in 1.42 m 56.0 in 1.42 m
Platform (Retracted, Inside) 25.5 in x 53 in 0.65 m x 1.35 m 25.5 in x 53 in 0.65 m x 1.35 m
Slide-Out Deck Length 28.75 in 0.73 m 28.75 in 0.73 m
Guard Rail Height 43.3 in 1.1 m 43.3 in 1.1 m
Platform Entrance 20 in 0.51 m 20 in 0.51 m
Step Height N/A N/A N/A N/A
Wheel Base 46 in 1.17 m 46 in 1.17 m
Wheel Track 24 in 0.62 m 24 in 0.62 m
Turning Radius (Inside) Zero Zero
Tire Size (Solid, Non-Marking) -
Front / Rear 8 in / 12 in 20.3 cm / 30.5 cm 8 in / 12 in 20.3 cm / 30.5 cm
RATED LOAD
Lift Capacity (Evenly Distributed): 550lb / 2 Persons 249.5 kg / 2
Persons
550lb / 2
Persons
249.5 kg / 2
Persons
Slide-Out Deck Capacity 250 lb / 1 Person 113.4 kg / 1
Person
250 lb / 1
Person 113.4 kg / 1 Person
Horizontal/Manual Force 100 lb 447 N 100 lb 447 N
FLOOR LOADING
Machine Weight (Unloaded)
(Approx.) 1484 lb. 673 kg 1689 lb 766 kg
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SECTION 2 | PRODUCT DESCRIPTION
Minimum Wheel Load-Contact
Pressure 121.6 psi 838.3 kPa 138.4 psi 954.0 kPa
Maximum Wheel Load-Contact
Pressure 166.6 psi 1148.9 kPa 183.4 psi 1264.8 kPa
Minimum Machine Loading-Floor
Pressure 127.1 PSF 6.09 kPa 144.7 PSF 6.93 kPa
Maximum Machine Loading-Floor
Pressure 174.2 PSF 8.34 kPa 191.8 PSF 9.18 kPa
ENVIRONMENTAL LIMITATIONS
Wind No Windy Conditions/Indoor Use
Only
No Windy Conditions/Indoor Use
Only
Rated Slope Level Surface Level Surface
Tilt Sensor Activated 2° Longidudinal/1.5° Lateral 2° Longidudinal/1.5° Lateral
Gradeability (Stowed Position) 25% ( 14° ) Unloaded 25% ( 14°) Unloaded
Temperature -4°F to 104°F -20°C to 40°C -4°F to 104°F -20°C to 40°C
Vibration 8.2 ft/s2max 2.5 m/s2max 8.2 ft/s2max 2.5 m/s2max
Sound - Normal Use, Alarms 86 dB, 100 dB 86 dB, 100 dB 86 dB, 100 dB 86 dB, 100 dB
POWER SYSTEMS - Drive System (Proportional Electric):
Drive Speed (Platform Elevated) 0-0.75 mph
proportional
0-.34 m/s
proportional
0-0.75 mph
proportional
0-.34 m/s
proportional
Drive Speed (Platform Lowered) 0-2.2 mph 0-1 m/s 0-2.2 mph 0-1 m/s
Lift/Lower Speed 18 s (proportional) /16 s 18 s (proportional) /16 s
Hydraulic Pressure (max) 1000 psi 6895 kPa 1000 psi 6895 kPa
Hydraulic Fluid Capacity 1 gal 3.55 L 1 gal 3.55 L
Power System-Voltage 24V DC 24V DC 24V DC 24V DC
Batteries-Deep Cycle Marine (2) 12V
Group 27 AGM
(2) 12V
Group 27 AGM
(2) 12V
Group 27 AGM
(2) 12V
Group 27 AGM
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1.2
1.5 1.10
1.13
1.8
1.9
1.13
1.3
1.4
1.12
1.15
1.11
3
1.7
1.13
1.9
1.8
1.13
1.19
1.18 1.10
1.5
2
1.2
1.4
1.11
1.1
4
1.16
1.12
1.14
1.17
1.15
1.16
1.21
D
C
1.6
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
1
129-21-212-50
OR
129-21-231-50
DECALS,HB-1230 S2 ANSI
OR
DECALS,HB-830 S2 ANSI
1
1.1 DE600E-10 DECAL,MANUAL BOX 1
1.2 DE600E-14 DECAL,MAINT LOCK(SYMBOLS) 2
1.3 DE601 DECAL,LOGO HY-BRID 1
1.4
DE603-6
OR
DE603-2
MODEL# DECAL-HB-1230
OR
MODEL# DECAL-HB-830
2
1.5 DE652 DECAL,WEBSITE 2
1.6 DE679 DECAL,HYDR FLUID 1
1.7 DE706 DECAL,UPR HB,ZTR,MID 1
1.8 DE707 DECAL,KEEP 2
1.9 DE708 DECAL,CLEAR 2
1.10 DE709 DECAL, LWR 2
1.11 DE712 DECAL,CAPACITY,550#,2P,I,W/SO 2
1.12 DE717-61 DECAL,SAFETY STRIPE (24.00") 2
1.13 DE717-62 DECAL,SAFETY STRIPE (12.00") 4
1.14 DE719 DECAL,CASTERLOCK 1
1.15 DE721 DECAL,CASTERLOCK 2
1.16 DE746 DECAL,LANYARD ATTACHMENT 2
1.17 DE747 DECAL,BRAKE RELEASE/NO TOW 1
1.18 DE751 DECAL,E-DOWN CABLE 1
1.19 DE753 DECAL,CHARGER CORD 1
1.20
DE748
OR
DE757
DECAL,WHEEL LOAD HB-1230 S2 4
1.21 DE755 DECAL,ERROR ALARMS 1
2
DE704 DECAL,LWR CTL
3 DE702 DECAL,UPR CTL 1
4
NA SERIAL NUMBER REFERENCE 1
5
NA SERIAL NUMBER PLATE 1
SECTION 3 | DECALS
FIGURE 6: Decal Locations
3.1 | DECAL LOCATION
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SECTION 3 | DECALS
ITEM # PART NUMBER DECAL MEANING OR DESIGNATION QTY.
1
129-21-212-50
OR
129-21-231-50
DECALS,HB-1230 S2 ANSI
OR
DECALS,HB-830 S2 ANSI
1
1.1 DE600E-10 DECAL,MANUAL BOX 1
1.2 DE600E-14 DECAL,MAINT LOCK(SYMBOLS) 2
1.3 DE601 DECAL,LOGO HY-BRID 1
1.4
DE603-6
OR
DE603-2
MODEL# DECAL-HB-1230
OR
MODEL# DECAL-HB-830
2
1.5 DE652 DECAL,WEBSITE 2
1.6 DE679 DECAL,HYDR FLUID 1
1.7 DE706 DECAL,UPR HB,ZTR,MID 1
1.8 DE707 DECAL,KEEP 2
1.9 DE708 DECAL,CLEAR 2
1.1 DE709 DECAL, LWR 2
1.11 DE712 DECAL,CAPACITY,550#,2P,I,W/SO 2
1.12 DE717-61 DECAL,SAFETY STRIPE (24.00") 2
1.13 DE717-62 DECAL,SAFETY STRIPE (12.00") 4
1.14 DE719 DECAL,CASTERLOCK 1
1.15 DE721 DECAL,CASTERLOCK 2
1.16 DE746 DECAL,LANYARD ATTACHMENT 2
1.17 DE747 DECAL,BRAKE RELEASE/NO TOW 1
1.18 DE751 DECAL,E-DOWN CABLE 1
1.19 DE753 DECAL,CHARGER CORD 1
1.2
DE748
OR
DE757
DECAL,WHEEL LOAD HB-1230 S2
OR
DECAL,WHEEL LOAD HB-830 S2
4
1.21 DE755 DECAL,ERROR ALARMS 1
2 DE704 DECAL,LWR CTL
3 DE702 DECAL,UPR CTL 1
4 NA SERIAL NUMBER REFERENCE 1
5 NA SERIAL NUMBER PLATE 1
3.2 | DECAL DESCRIPTIONS
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SECTION 3 | DECALS
3.3 | DECAL SYMBOLS
• No Unauthorized Use
• Do not operate this machine unless you have been trained in safe
operation.
• Training includes complete knowledge of the safety and operating
instructions contained in the manufacturer’s manual, your employer’s work
rules, and applicable government regulations.
• An untrained operator subjects himself and others to death or serious
injury.
• Read and understand all dangers and warnings in the operator’s manual
before operating this machine.
• Improper use of this machine could cause death or serious injury.
• Inspect machine and make sure that it is operating properly, that all name
plate and hazard signs are in place and legible, and that the machine is in
accordance with the manufacturer’s maintenance requirements contained
in the operating and maintenance requirements contained in the operation
and maintenance manual and the daily safety checklist.
• Crushing Hazard
• Do not enter the space beneath the work platform or scissor structure
unless the maintenance lock is in place.
• Refer to Maintenance Manual
• Only qualified service personnel may service the machine. Failure to
comply with listed safety precautions may result in machine damage,
personnel injury, or death.
• Replace designated items with manufacturer’s specified equipment only.
Failure to use these items may cause instability of platform.
• Batteries produce explosive gas. Only charge batteries in a well-ventilated
area.
• Do not expose to sparks or flames.
• Do not smoke while charging battery.
• Battery Charger Cord
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• Tip Hazard
• Tip Hazard
• Do not elevate platform on an incline or step.
• Tip Hazard
• Do not elevate platform on a slope.
• Tip Hazard
• Do not elevate platform on uneven or soft surfaces.
• Indoor Use Only: No Wind Load
• Electrocution Hazard
• This machine is not insulated.
• Maintain safe clearance from electrical lines and apparatus. You must allow
for machine sway, rock or sag and electrical lines swaying.
• This machine does not provide protection from contact with or proximity
to an electrically charged conductor.
• You must maintain a clearance between any part of this machine or its
load and any electrical apparatus. Follow local power line regulations.
• Death or serious injury will result from contact or inadequate clearance.
• Brake Release
SECTION 3 | DECALS
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• Emergency Lowering
• Battery disconnect
• Fork pocket
• Hydraulic oil level
• Engaging mechanical Action: Enable Switch
x 1 • Lanyard anchorage point location: Capacity 1 Person
• Lanyard anchorage points are for work positioning restraints only, not for
fall
• protection.
• Use of fall arrest systems attached to anchorage points on mobile
equipment may cause machine to tip, resulting in serious injury or death.
SECTION 3 | DECALS
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SECTION 4 | TRANSPORT, HANDLING & STORAGE
4.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION
Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated.
Inspect machine for any possible damage during shipment; perform pre-delivery inspection. See checklist in the
Maintenance Manual. Reset emergency stop switches, if necessary.
4.2 | STORAGE
After periods of storage or exposure to extremes of ambient conditions (heat, cold, moisture, dust etc.) inspect the
machine. Refer to the Pre-Delivery/Frequent Inspection Checklist of the Maintenance Manual.
4.3 | PREPARATION FOR TRANSPORT
Lower the work platform to the down position. Bring the platform slide-out extension into the retracted position
and lock in place. Turn the key switch to o position. Check the entire machine for loose or unsecured items.
Remove any loose items from machine.
To limit caster swivel when loading or unloading, the caster lock pins should be used to lock the casters in the
straight position.
The machine can be pushed by releasing the parking brakes (one for each drive motor) at the rear of the machine.
Pull both levers away from the floor. To resume normal operation, make sure both levers are down. Do not
attempt to push or tow unit with the brakes applied. Do not push at speeds more than 0.9 m/s (2 mph). Severe gear
damage will occur. Towing is not recommended.
NOTE: The drive system will not function if the parking brake is in the down release position.
D
C
C
FIGURE 7: Caster Lock FIGURE 8: Caster Lock in Use
FIGURE 9: Brake Release Handle Location
OPERATIONS & SAFETY
HB-830/HB-1230
SUPO-657
REV A
B Y C U S TO M EQUIPME NT LLC
19

4.4 | LIFTING AND TIEDOWN POINTS
Tie-down points are provided for securing the machine on a trailer or truck bed for transport between places of use.
They may also be used as lift points.
4.5 | FORK LIFT POCKETS
Fork lift pockets are provided from the front and back of the unit for loading and unloading. A forklift from the side
of the machine is not recommended. Do not use a forklift underneath the machine from the back. When moving
machine with a forklift, do not let machine slide along floor. Bring forklift to a stop and then gently lower the
machine.
SECTION 4 | TRANSPORT, HANDLING & STORAGE
FIGURE 10: Tie-Down Points, Rear
E
E
FIGURE 11: Tie-Down Points, Front
DO NOT OVERLOAD BINDERS WHEN
SECURING LOAD FOR TRANSPORT
FIGURE 12: Fork Pockets
D
B Y C U S TO M EQUIPME NT LLC
OPERATIONS & SAFETY
HB-830/HB-1230
SUPO-657
REV A
20