
HARDWARE SETUP
BOARD LAYOUT
The top of the plug-in board contains
the core Hot Swap controller and as-
sociated components, along with LEDs.
Also on top are various configuration
jumpers and all connection turrets.
The large turrets may be removed to
permit installation of up to 12 gauge
wire for direct, low resistance con-
nections to the board. None of the
turrets are swaged.
The bottom of the boards contains
components for software identifica-
tion of the board, LED current limit-
ing resistors, the CPCI connector
(J1), and a spare sense resistor.
Also on the bottom is the LTC4245
INTV
CC
bypass capacitor, C11, and the
supply input and output capacitors.
Except for C11, the other components
are largely unrelated to the core ap-
plication and are included for the
purposes of the demo board itself.
The spare 50msense resistor, R1OPT,
can be used to replace the 8mresis-
tor (R1) on the 12V supply to lower
its current limit to CPCI levels.
The boards are designed with two
ground planes, on layers 2 and 3.
Layer 2 is a small signal ground
plane which picks up ground for
LTC4245, the small SGND turrets, C11,
CSS, CT, as well as I
2
C and configu-
ration jumper related grounding.
Layer 3 is reserved for large signal
grounding, including capacitors on
supply inputs and outputs, large PGND
turrets, input and output LEDs, and
input clamps and snubbers. These two
ground planes join at the CPCI con-
nector ground pins.
HIGHER CURRENT ON ±12V
The CPCI connector pin DC current
should be limited to 1A per pin. The
12V supply has 1 pin; 5V has 2 long
and 6 medium pins; 3.3V has 2 long
and 8 medium pins; -12V has 1 medium
pin. The Si7880DP n-FET used on all
four supplies is rated to 18A at room
temperature.
The circuit breakers for the four
supplies are set as shown in the Per-
formance Summary table. It is dic-
tated by the tolerance on the circuit
breaker trip sense voltage and the
sense resistor.
If the load current on the 12V supply
is more than 1A, the +12V IN turret
on the plug-in card should be used to
supply the input current. Otherwise
the 12V connector pin may be damaged.
To use higher load currents on -12V
OUT use the -12V IN turret on the
plug-in card for the input power sup-
ply. The sense resistor R4 will also
need to be replaced with a value
lower than the installed 40m.
PCI EXPRESS APPLICATION
For PCI Express current levels, use
the +12V IN turret on the plug-in
card to supply input power. Set the
CFG pin jumper (JP4) HIGH so a 3.3V
supply can be used at the +5V IN tur-
ret. Ground the -12V IN and -12V OUT
turrets. If needed, modify the sense
resistors (R1 to R3) to adjust the
circuit breaker levels.
GPIO1 (A/D INPUT)
The GPIO1 turret is pulled up to 3.3V
with a 100kresistor. It can be used
to measure voltages in a 0V to 2.56V