LinMot DM01-37-FS22 User manual

NTI AG / LinMot Doc-No. 0185-0168-E_1V0_IG_Force_Sensor_Modules_DM01-FS
Installation Guide
Force Sensor Modules
EN
DM01-37-FS22 / DM01-48-FS25

Installation Guide Force Sensor Modules EN
Page 2 / 19 DM01-37-FS22 / DM01-48-FS25 NTI AG / LinMot
Content
1General Information ................................................................................................................................. 3
1.1 Introduction........................................................................................................................................ 3
1.2 Explanation of Symbols..................................................................................................................... 3
1.3 Qualified Personnel ........................................................................................................................... 3
1.4 Liability............................................................................................................................................... 3
1.5 Copyright............................................................................................................................................ 3
2Safety Instructions ................................................................................................................................... 4
3Installation Instructions........................................................................................................................... 6
3.1 Operating Conditions......................................................................................................................... 6
3.2 Assembling Instruction....................................................................................................................... 6
3.3 Adjusting the Length of the Cable Conduit........................................................................................ 7
3.3.1 DM01-23........................................................................................................................................ 7
3.3.2 DM01-37........................................................................................................................................ 7
3.3.3 DM01-48x150 ................................................................................................................................ 7
3.3.4 DM01-48x240 ................................................................................................................................ 7
3.4 Material Data ..................................................................................................................................... 8
4Electrical Connection............................................................................................................................... 8
4.1 Sensor Cable..................................................................................................................................... 8
4.1.1 Technical Data............................................................................................................................... 8
4.2 Pin Assignment Sensor Cable........................................................................................................... 9
4.3 Force Sensor Module Wiring............................................................................................................. 9
5Commissioning....................................................................................................................................... 10
5.1 Initial Commissioning of the Force Sensor...................................................................................... 10
5.1.1 Technology Function Force Control" Software Package............................................................. 10
5.1.2 Setting the Parameters for Force Control at C12x0 .................................................................... 10
5.1.3 Initial Testing of a Force Sensor.................................................................................................. 11
5.2 Special LinMot-Talk Functions......................................................................................................... 12
5.2.1 Tare Function............................................................................................................................... 12
5.2.2 Speed limiter function .................................................................................................................. 13
6Accessories ............................................................................................................................................ 14
6.1 Extension Cable............................................................................................................................... 14
7Maintenance and Test Instructions ...................................................................................................... 14
7.1 Maintenance .................................................................................................................................... 14
7.2 Cleaning........................................................................................................................................... 14
7.3 Lubrication ....................................................................................................................................... 15
7.4 Calibration........................................................................................................................................ 15
8Transport and storage ........................................................................................................................... 15
9Dimensions ............................................................................................................................................. 16
9.1 Force Sensor Module DM01-37-FS-22 ........................................................................................... 16
9.2 Force Sensor Module DM01-48-FS-25 ........................................................................................... 17
10 CE Declaration of Conformity ............................................................................................................... 18

Installation Guide Force Sensor Modules EN
NTI AG / LinMot DM01-37-FS22 / DM01-48-FS25 Page 3 / 19
1 General Information
1.1 Introduction
This manual includes instructions for the assembly, installation, maintenance, transport, and storage of
DM01 force sensor modules. The document is intended for electricians, mechanics, service technicians, and
warehouse staff.
Read this manual before using the product and observe the general safety instructions and those in the
relevant section at all times.
Keep these operating instructions in an accessible place and make them available to the personnel
assigned.
1.2 Explanation of Symbols
Triangular warning signs warn of danger.
Round command symbols tell what to do.
1.3 Qualified Personnel
All work such as installation, commissioning, operation and service of the product may only be carried out by
qualified personnel.
The personnel must have the necessary qualifications for the corresponding activity and be familiar with the
installation, commissioning, operation and service of the product. The manual and in particular the safety
instructions must be carefully read, understood and observed.
1.4 Liability
NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and
expenses caused by incorrect use of the products. This also applies to false applications, which are caused
by NTI AG's own data and notes, for example in the course of sales, support or application activities. It is the
responsibility of the user to check the data and information provided by NTI AG for correct applicability in
terms of safety. In addition, the entire responsibility for safety-related product functionality lies exclusively
with the user.Product warranties are void if products are used with stators, sliders, servo drives or cables not
manufactured by NTI AG unless such use was specifically approved by NTI AG.
NTI AG’s warranty is limited to repair or replacement as stated in our standard warranty policy as described
in our "terms and conditions" previously supplied to the purchaser of our equipment (please request copy of
same if not otherwise available). Further reference is made to our general terms and conditions.
1.5 Copyright
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or
mechanical, including photocopying, recording, microfilm, storing in an information retrieval system, not even
for training purposes, or translating, in whole or in part, without the prior written consent of NTI AG.
LinMot® and MagSpring® are registered trademarks of NTI AG.

Installation Guide Force Sensor Modules EN
Page 4 / 19 DM01-37-FS22 / DM01-48-FS25 NTI AG / LinMot
2 Safety Instructions
Contusions
Sliders contain neodynium magnets and have a strong attractive force.
Careless handling could cause fingers or skin to become pinched between two sliders.
This may lead to contusions, bruises, and bone fractures.
When handling sliders, wear thick protective gloves and keep a minimum distance between
sliders. Refer to the "Minimum distance from slider" section for minimum distance.
To reduce the risk of injury, never more than one slider should be held or transported by the
same person without packaging.
Pacemaker / Implanted Heart Defibrillator
Sliders could affect the functioning of pacemakers and implanted heart defibrillators. For the
duration of a strong approach to a magnetic field, these devices switch into test mode and
will not function properly.
•If you wear one of those devices keep the following minimum distances between the
pacemaker / defibrillator and slider:
- Min. 250 mm (10ʺ) for slider Ø 27 mm and 28 mm (PL01-27 / 28 / PL10-28)
- Min. 150 mm (6ʺ) for slider Ø 19 mm and 20 mm (PL01-19 / 20)
- Min. 100 mm (4ʺ) for slider Ø 12 mm (PL01-12)
•Inform others who wear these devices to comply with these minimum distances!
Caution - Risk of Electric Shock !
Before working, make sure that there are no high voltages.
Fast-moving Machine Parts
The sliders of LinMot linear motors are fast-moving machine parts. All necessary
precautions must be taken to prevent persons approaching the moving elements during
operation (provide covers, guards, etc.).
Automatic Restart
The motors can start automatically under certain cricumstances!
If necessary, a corresponding warning symbol must be provided and protection against
entering the hazardous area or a suitable safe electronic disconnection must be provided!
Risk of Injury due to a Defect or Fault
For areas where a defect or fault can result in substantial property damage or even serious
personal injury, additional external precautions must be taken or devices must be installed
to ensure safe operation even if a defect or fault occurs (eg. suitable safe electronic
disconnection, mechanical interlocks, barriers, etc.).
Magnetic Field
Magnets integrated in the sliders produce a strong magnetic field. They could damage TVs,
laptops, computer hard drives, credit and ATM cards, data storage media, mechanical
watches, hearing aids, and speakers.
•Keep magnets away from devices and objects that could be damaged by strong
magnetic fields.
•For the above mentioned objects, keep a minimum distance as described in the
"Pacemaker / implanted defibrillator" section.
•For non-anti-magnetic watches, keep the double minimum distance.

Installation Guide Force Sensor Modules EN
NTI AG / LinMot DM01-37-FS22 / DM01-48-FS25 Page 5 / 19
Combustibility
When machining magnets, the drilling dust could easily ignite.
Machining the sliders and the magnets they contain is not permitted.
Burn Hazard
During operation the slider can become hotter than 100 °C, which can cause burns if
touched. All necessary precautions (e.g. covers, casing, etc.) must be taken to prevent
contact with persons in the vicinity of the slider during operation.
Grounding
All metal parts that are exposed to contact during any user operation or servicing and likely
to become energized shall be reliably connected to the means for grounding.
Mechanical Handling
Neodymium magnets are brittle and heat-sensitive.
Machining the sliders and the magnets they contain is not permitted.
•Colliding magnets could crack. Sharp splinters could be catapulted for several meters
and cause eye injury.
•By machining the sliders, heat would result which demagnetizes the magnets.
Slider
Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the
neodymium magnets are housed. The LinMot sliders should be handled with care.
Avoid contact with other sliders or iron parts as this can damage the magnets and the slider
surface. Do not grip the sliders with pliers, as this can also damage the surface. Do not use
sliders which are already damaged on the surface (scratches, deformation, etc.). This can
cause further damage to the stator.
Effects on People
According to the current level of knowledge, magnetic fields of permanent magnets do not
have a measurable positive or negative effect on people. It is unlikely that permanent
magnets constitute a health risk, but it cannot be ruled out entirely.
•For your own safety, avoid constant contact with magnets.
•Store large magnets at least one meter away from your body.
Temperature Resistance
Keep slider away from unshielded flame or heat.
Temperature above 120°C will cause demagnetization.