Lionel CW-80 Transformer User manual

10908080250
4/21
Lionel
CW-80 Transformer
Owner’s Manual



DÉCONSEILLÉ AUX ENFANTS DE MOINS DE QUATORZE ANS. COMME POUR TOUS LES PRODUITS ÉLECTRIQUES, DES
PRÉCAUTIONS DOIVENT ÊTRE OBSERVÉES LORS DE LA MANIPULATION ET DE L'UTILISATION POUR ÉVITER LES
CHOCS ÉLECTRIQUES.
TRANSFORMER RATINGS— 





2
Thank You!
Thank you for your purchase of the Lionel CW-80 Transformer! This device combines a high output control unit and an internal power supply, providing your railroad with 80 watts and five
amps of alternating current. With a variable accessory voltage, the CW-80 Transformer features the
precision control your layout needs!
Read this manual thoroughly before using your Transformer. It has important information on
the setup and operation of this product. If you have any questions after reviewing these instructions,
contact Lionel Customer Service at 1-800-4LIONEL.
FCC Statement
Warning: Changes or modifications to this unit not expressly approved by the party
responsible for compliance could void the user authority to operate the equipment.
Notes: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications.
However, there is no guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipement off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
•Consult the dealer or an experienced radio/TV technician for help.

3
Déclarations de la FCC et CNR
Avertissement : Tout modication ou changement apporté à cet équipement sans l'approbation
expresse de la partie responsable de sa conformité risque d'annuler le droit de l'utilisateur à se servir
de cet équipement.
Notes : Cet équipement a été testé et déclaré conforme aux limites pour appareils numériques
de classe B, selon la section 15 des règlements de la FCC. Ces limites sont destinées à
assurer une protection raisonnable contre les interférences nuisibles dans une installation
résidentielle. Cet équipement produit, utilise et peut émettre de l'énergie radio électrique
et, s'il n'est pas installé et utilisé conformément aux présentes instructions, peut causer des
interférences nuisibles aux communications radio.
Cependant, il se peut que des interférences se produisent dans une installation particulière. En
cas d'interférences avec la réception radiophonique ou télévisuelle, qui peuvent être vérifiées
en mettant l'équipement hors, puis sous tension, l'utilisateur peut tenter de résoudre le
problème de l'une des façons suivantes :
• Réorientez ou déplacez l'antenne réceptrice.
• Augmentez la distance entre l'équipement et le récepteur.
• Branchez l’équipement à une prise de courant faisant partie d’un autre circuit que celui sur
lequel est branché le récepteur.
• Consultez le fournisseur ou un technicien expérimenté en radio/télévision afin d’obtenir de
l’assistance.

4
Operating your CW-80 Transformer safely 5
Wall pack power supply 6-7
Wiring your CW-80 Transformer 8-9
Connecting the FasTrack terminal section 10
Operating your trains with the CW-80 Transformer 11
Experiencing the features of the CW-80 Transformer 11-12
Setting the accessory output 13
Powering your layout with the CW-80 Transformer 14
Troubleshooting 15
Limited Warranty/Lionel Service 16
Table of Contents

5
Operating your wall-pack power supply safely
Your Lionel CW-80 Transformer is listed by ETL and has been carefully designed to ensure peak performance. When using electrical products, basic safety precautions should be
observed.
Be sure to observe the following guidelines:
•Read the manual thoroughly before using this device.
•This device is not recommended for children under fourteen years of age.
•Parents should periodically inspect this product for potential hazards and, if necessary,
have them repaired by an authorized Lionel Service Center. In the event that such a
condition exists, the transformer should not be used until it has been properly repaired.
•The CW-80 Transformer is intended to be used indoors. Do not use this device if water is
present. Serious or fatal injuries may result.
•Use the CW-80 Transformer only for its intended purpose.
•The CW-80 Transformer was designed to operate on 120-volt, 60-Hertz power. Do not
connect this product to any other power supply.
•Do not operate the CW-80 Transformer with a damaged cord, plug, or case.
•To avoid the risk of electrical shock, do not disassemble the unit. There are no user
serviceable parts inside. If damaged, take this product to an authorized Lionel Service
Center. A list of authorized Service Centers is packed with this unit.
•Do not operate the CW-80 Transformer on your layout unattended. Obstructed accessories
or stalled trains may overheat, resulting in damage to your layout.
•Always unplug the CW-80 Transformer from the power source when not in use.
•Never insert objects into the ventilation slots on this product. Damage to sensitive
electronic components can result.

6

Not recommended for children under 14 years of age. As with all electric products, precautions
should be observed during handling and use to prevent electric shock.




For the safety of children, the toy transformer must be periodically examined by parents
for conditions that may result in the risk of fire, electric shock, or injury to persons (such as
damage to the output cord, blades, housing, or other parts) and that, in an event of such
conditions, the transformer should not be used until properly repaired.

1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS
2. Read and follow all instructions that are on the product or provided with the product.
3. Do not use an extension cord.
4. Maximum ambient temperature around the toy transformer must not exceed 25°C.
5. The appliance is suitable for use for toy machine appliances.
6. This toy transformer complies with UL 697 (Toy Transformers) CAN/CSA C22.2 No. 173.
7. The output power taken from the supply must not exceed the rating given on the toy
transformer.
8. The toy transformer is not intended to be repaired by service personnel in case of failure or
component defect (unit can be thrown away).
9. The socket outlet must be located close to the machine and be easily accessible.
10. The appliance is suitable for moderate climates only.
11. The ventilation must not be impaired by covering the appliance with items such as
newspapers, table cloths, curtains, etc.
12. Naked flame sources, such as candles, must not be placed on the appliance.
13. The appliance and the main socket must be easily accessible at all times.
14. In case of broken cords or plugs, the appliance must be disposed of.
15. The appliance does not require much attention. If you want to clean it, please use only dry
cloths or a brush.
Wall-pack power supply

7

Non recommandé pour les enfants de moins de quatorze ans. Comme pour tous les produits
électriques, des précautions doivent être observées lors de la manipulation et de l'utilisation
pour éviter les chocs électriques.




Pour la sécurité des enfants, le transformateur de jouet doit être examiné périodiquement par
les parents, ce qui peut entraîner un risque d'incendie, d'électrocution ou de blessure (comme
des dommages au cordon de sortie, aux lames, au boîtier ou à d'autres pièces) et que, en
en cas de telles conditions, le transformateur ne doit pas être utilisé tant qu'il n'a pas été
correctement réparé.

1. LISEZ ET SUIVEZ TOUTES LES CONSIGNES DE SÉCURITÉ
2. Lisez et suivez toutes les instructions figurant sur le produit ou fournies avec le produit.
3. N'utilisez pas de rallonge.
4. La température ambiante maximale autour du transformateur de jouet ne doit pas
déspasser 25°C.
5. L'appareil peut être utilisé conjointement avec des appareils de machines jouets.
6. Ce transformateur de jouet est conforme à la norme UL 697 (transformateurs de jouet) CAN/
CSA C22.2 No. 173.
7. La puissance de sortie prélevée sur l'alimentation ne doit pas dépasser la valeur nominale
indiquée sur le transformateur jouet.
8. Le transformateur jouet n'est pas destiné à être réparé par le personnel de service en cas de
panne ou de défaut de composant (l'unité peut être jetée).
9. La prise de courant doit être située à proximité de la machine et être facilement accessible.
10. L'appareil convient uniquement aux climats tempérés.
11. La ventilation ne doit pas être altérée en recouvrant l'appareil avec des articles tels que de
journaux, des colonnes de table, des rideaux, etc.
12. Les sources de flammes nues, telles que les bougies, ne doivent pas être placées sur
l'appareil.
13. L'appareil et la prise de courant doivent toujours être facilement accessibles.
14. En cas de cordons ou de fiches cassés, l'appareil doit être mis au rebut.
15. L''appareil ne nécessite pas beaucoup d'attention. Si vous souhaitez le nettoyer, veuillez
utiliser uniquement des chions secs ou une brosse.
Bloc d'alimentation murale

8
For best performance on large layouts, it is recommended that you use 16-gauge wire to con- nect your CW-80 Transformer to the track. Use the stripped ends of the wires, or spade-shaped
connectors on all CW-80 Transformer connections, with no more than two wires on each terminal.
Terminal strips (available at your local electronics supply store) allow you to connect multiple wires
to evenly distribute power to your layout.
Make sure that all connections are secure. Loose connections can produce extremely high tem-
peratures. For this reason, do not touch the terminals or track connections during use. Also, do not
locate scenery materials such as lichen or ground foam near the terminals.
To prevent the excessive build up of heat, be sure to select the proper wire gauge for
your layout. Follow these guidelines:
•Track connections (or Lockon connections) must be made with 18-gauge wire or
heavier. Larger layouts require a minimum of 16-gauge wire.
•Use 24-gauge wire only when connecting single accessories that require lower cur-
rent.
• When wiring multiple accessories (two or more) or accessories that require higher
current, be sure to use 18- to 16-gauge wire.
1. Attach a Lionel Lockon to your track.
As illustrated in Figure 1, slide the bottom edge of the outside rail into the metal lip on the
Lockon. Press the clip at the end of the Lockon over the bottom edge of the inside rail.
Wiring your CW-80 Transformer
Figure 1. Lockon attachment
Caution!
2
1
LIONEL
CTC
LOCKON

9
2. Attach one wire to the Lockon spring clip terminal labeled “1” and connect it to the
power terminal labeled “A”. All Controller connections are illustrated in Figure 2.
To attach the wire to the Lockon, press down on the top of the terminal clip so that a metal loop
is formed. Slide the bare end of the wire into the exposed loop. Release pressure on the terminal
clip, allowing the crimped metal to pinch the end of the wire in the metal loop. Give a little tug on
the wire to check if the hold is secure.
To attach the wire to the Transformer terminal, loosen the thumbscrew to expose the hole in the
terminal shaft, then insert the bare end of the wire into the hole. Tighten the thumbscrew, mak-
ing sure that the bare wire is in contact with the terminal shaft.
3. Attach a second wire to the Lockon spring clip terminal labeled “2” and connect it to
the power terminal labeled “U”.
4. Attach a third wire to the Transformer terminal labeled “B” and connect it to your
accessories.
5. Attach a final wire from your accessories to the Transformer terminal labeled “U”.
6. Plug the CW-80 Transformer into your wall outlet (120 volts).
Wiring your CW-80 Transformer continued
120V/60Hz
0~18VAC
U
A
U
AB
U
0~18VAC
TRACK ACCESSORY
0-18 VAC
Variable voltage
to track
0-18 VAC
Programmable output
Programmable voltage to
accessories/switches
Figure 2. Controller connections

10
Connecting the FasTrack terminal section
If you are using the Lionel FasTrack track system, you will find that the terminal section eas- ily connects to the transformer’s TRACK posts. Two wires are attached to the underside of the
FasTrack terminal section (available separately, 6-12016). Attach the spade-shaped connectors at
the ends of these wires to the CW-80 Transformer. Be sure that the connections are secure. Follow
these steps and refer to Figure 3.
If you are connecting the Transformer to your layout with any other type of wire,
refer to the guidelines on page 8.
1. Feed the wires through the notch in the FasTrack terminal section. Refer to Figure 3.
2. Loosen the red TRACK thumbscrew terminal, then slide the spade-shaped connec
tor with the red insulation at the end of the black wire with white tracer into
position. The thumbscrew post should be positioned between the “blades” of the spade
connector. Tighten the thumbscrew to secure the connection.
3. Loosen the black TRACK thumbscrew terminal, then slide the spade-shaped connec
tor with the black insulation at the end of the BLACK wire into position. Tighten the
thumbscrew to secure the connection.
4. If you need to power an accessory, connect the accessory to the ACCESSORY thumb
screw terminals.
5. Plug the CW-80 Transformer into your wall outlet (120 volts).
Caution!
U
120/60z
0~18VAC
AB
U
0~18VAC
TRACK ACCESSORY
FasTrack terminal section
Notch
Spade-shaped
connector
Figure 3. Transformer connections

11
Operating your trains with the CW-80 Transformer
Experiencing the features of the CW-80 Transformer
You're clear for departure! Move the throttle control handle forward to increase power to the track. The farther forward you push the handle, the faster your train will go.
Quickly shutting off or throwing the throttle all the way forward will not result in an
instant change in track voltage.
When operating in the conventional (non-Command) environment, remember that the greater the
load on the engine (adding more cars for the engine to pull, for example), the farther forward the
handle must be pushed before it will operate the locomotive.
Refer to Figure 4 on page 12 for the location of the Transformer features listed in this section.
THROTTLE
Push the throttle forward to increase track power. The markings on the throttle approximate the
percentage of full power. For more realism, push the throttle slowly to gradually increase or decrease
the speed of the locomotive. Slowing or stopping the locomotive with the throttle instead of the
DIRECTION button will allow you to continue in the same direction when you increase the throttle
again. To achieve this effect, reduce the throttle to the point that the locomotive stops moving, don’t
completely turn off the throttle. That way, your train won’t sequence into neutral.
INDICATOR LIGHT
The Indicator Light will be green during normal operation. The light will change to red and flash
if you exceed the power limit of the CW-80. The light will stay red and stop flashing if the power
limit is exceeded for more than three seconds.
DIRECTION
The DIRECTION control button interrupts track power to activate the reverse unit in locomo-
tives with forward-neutral-reverse operation. This button has no effect on locomotives not equipped
with reverse units or on locomotives with the reverse unit in the OFF position.
When the DIRECTION button is presssed, track power is interrupted instantaneously.
Track power is restored gradually when the DIRECTION button is released.
WHISTLE/HORN
The WHISTLE/HORN button will activate Lionel sound-equipped locomotives, including
those equipped with the RailSounds sound system. The sound will continue until the button is
released. No external sound activation buttons are needed.
Note!
Note!

12
Experiencing the features of the CW-80 Transformer continued
BELL
The BELL button will activate all RailSounds bells. Press and hold the BELL button for two to
three seconds to begin the sounds; press and hold the button again to turn off the ringing.
Do not activate horns, whistles, or bells on RailSounds-equipped locomotives until track
power has been turned on for a few moments, or a continuous horn/whistle or bell sound
may occur. To correct this problem, simply turn off the CW-80 Transformer, then turn it
back on.
The CW-80 Transformer may cause random whistles in the Lionel Mighty Sounds
of Steam™tenders with a three-pin connector. We recommend that you a purchase a
RailSounds-equipped tender to solve this problem.
Note!
Note!
Direction
Press the DIRECTION button to go forward
or reverse, or to place the locomotive in
“neutral” (no movement, headlight is on).
Whistle/Horn
Activates the whistle or horn sound
effect in your Lionel locomotives. Press
WHISTLE/HORN to begin the sound;
release the button to end it. Throttle
Controls your locomotive’s speed. Throw
the throttle forward to increase locomotive
speed, backward to slow it down.
Indicator Light
The green light
illuminates when the
CW-80 is on.
Bell
Starts or stops the tolling bell in any
Railsounds-equipped locomotive. Press
BELL to begin the sound, again to stop it.
Figure 4. Transformer features

13
Setting the accessory output
Take control of your Lionel empire with your CW-80 Transformer! You choose how much power your accessories need. Your CW-80 Transformer features a programmable accessory output.
The ability to control the voltage allows you to set the speed of your accessory motors and the inten-
sity of your lights. Follow these steps to set the voltage.
The accessory voltage was set to 12 volts at the factory.
1. Bring the throttle all the way back to turn off the power.
2. Press and hold down the DIRECTION, WHISTLE/HORN, and BELL buttons on the
Controller. Refer to Figure 4 on page 12 for the location of these buttons.
The green light on the Transformer will flash and track power will turn off.
3. With all three buttons held down, raise the throttle slowly until you reach your
desired accessory voltage.
4. Release the buttons once you have reached your desired voltage.
The solid green light indicates that you have set the accessory voltage.
5. Bring the throttle all the way back to turn off the power.
At this point, increasing the throttle again will control track power.
Note!

14
Powering your layout with the CW-80 Transformer
Your CW-80 Transformer provides a total output of five amps. The track outputs will deliver all of this power to the track when no accessories are connected to the Transformer. Keep in
mind that connected accessories borrow some of this power. For example, if the accessories require
two amps of the total five-amp capacity of the Transformer, you have three amps available for track
power. This built-in flexibility will provide power for virtually any small to medium-sized railroad.
Also, available voltage depends on how much load is on the two outputs. Generally, track voltage and
accessory voltage are 0-18 volts (AC) each.
This Transformer is capable of operating trains up to and including dual-motored AC engines.
To operate at this level of track power, it may be necessary to disconnect any accessories. You may
also want to attempt to lower the accessory voltage settings. Refer to the “Setting the accessory out-
put” section.
The fold-back current limit protects your transformer and layout from damage caused by severe
overloads and short circuits in the case of derailments or objects falling on the track. At the same
time, it prevents the inconvenience of nuisance tripping caused by momentary overloads. It continu-
ously monitors the output current of both outputs. When there is an overload on either output, it will
reduce the voltage on both outputs in a fraction of a second to hold the current at 5A. If the short cir-
cuit is not corrected in three seconds the transformer will interrupt power to both outputs. During
the three seconds, the red light on the Controller will flash. Once the output is shut down, the red
light will come on solid. Move the throttle to the Off position to reset the transformer and resume
normal operation.

15
Troubleshooting
No lights or operation
Be sure the CW-80 Transformer is plugged in.
Train runs, but WHISTLE/HORN, BELL, and DIRECTION buttons do not work
Check track connections. e track must be connected to the “A” and “U” terminals on the
Transformer.
No change when DIRECTION button is pressed
Be sure that your locomotive reverse unit switch is ON.
Accessory operation is intermittent or absent
Check for loose, shorted, or improper connections. e accessory output voltage may have been set
too low for the accessory. Refer to page 13 and reset the voltage to a higher level.
Locomotive runs slowly or lights dim at the far end of the track
On larger layouts, additional track resistance may cause a voltage drop. Attach additional Lockons to
the remote portion of your track.
Indicator light turns red and begins to ash
e power limit of the Transformer has been exceeded. e unit will gradually reduce power until the
problem is corrected.
Bell button blows whistle
Switch the wire connections at the Lockon or Controller Terminals. Be sure that the U post is con-
nected to the outside rail and the A post is connected to the inside rail.
The following Lionel marks are used throughout this Owner’s Manual and are protected under law. All rights
reserved.
Lionel®, Lockon®, FasTrack®, RailSounds®

©2021 LIONEL L.L.C.
6301 Performance Dr., CONCORD, NC 28027
UNITED STATES OF AMERICA
PRINTED IN CHINA
Lionel Limited Warranty Policy & Service
T
his Lionel product, including all mechanical and electrical components, moving parts, motors and structural components, with the exception of LIGHT BULBS,
LED’s & TRACTION TIRES are warranted to the original owner-purchaser for a period of one year from the original date of purchase against original
defects in materials or workmanship when purchased through a Lionel Authorized Retailer*.
This warranty does NOT cover the following:
• Normal wear and tear
• Light bulbs or LED’s
• Defects appearing in the course of commercial use
• Damage resulting from abuse/misuse of the product
Transfer of this product by the original owner-purchaser to another person voids this warranty in its entirety. Modification of this product in any way; visually,
mechanically or electronically, voids the warranty in its entirety.
Any warranted product which is defective in original materials or workmanship and is delivered by the original owner-purchaser (this warranty is non-
transferrable) to Lionel LLC or any Lionel Authorized Service Station MUST be accompanied by the original receipt for purchase (or copy) from an Authorized
Lionel Retailer*, will at the discretion of Lionel LLC, be repaired or replaced, without charge for parts or labor. In the event the defective product cannot be repaired,
and a suitable replacement is not available, Lionel will offer to replace the product with a comparable model (determined by Lionel LLC), if available. In the event a
comparable model is not available the customer will be refunded the original purchase price (requires proof of purchase from the Authorized Lionel Retailer* it was
originally purchased). Any products on which warranty service is sought must be sent freight or postage prepaid (Lionel will refuse any package when postage is due).
Transportation and shipping charges are not covered as part of this warranty.
NOTE: Products that require service that do not have a receipt from an LIONEL AUTHORIZED RETAILER* will be required to pay for all parts
required to repair the product (labor will not incur a charge) providing the product is not older than 3 years from date of manufacture and is
within 1 year from date of purchase. A copy of the original sales receipt is required.
In no event shall Lionel LLC be held liable for incidental or consequential damages.
Instructions for Obtaining Service
I
f service for this Lionel LLC product is required; bring the item, along with your DATED sales receipt and completed warranty information (at the bottom of this
page) to the nearest Lionel Authorized Service Station. Your nearest Lionel Service Station can be found by calling 1-800-4-LIONEL or by accessing the website at
www.lionel.com.
If you prefer to send your Lionel product directly to Lionel, for repair you must FIRST call 1-800-4LIONEL (1-800-454-6635) or write to Lionel Customer Service,
6301 Performance Drive, Concord, NC 28027. Please have the Lionel product number, the date of original purchase, the dealer where the item was purchased and what
seems to be the problem. You will receive a return authorization (RA) number to ensure your merchandise will be properly tracked and handled upon receipt at Lionel
LLC.
Once you have your Return Authorization (RA) number, make sure the item is packed in its original Styrofoam inner container which is placed inside the original outer
display box (this will help prevent damage during shipping and handling). This shipment MUST be prepaid and we recommend that it be insured with the carrier of
your choice.
Please make sure you have followed all of the above instructions carefully before returning any merchandise for service. You may choose to have your product repaired
by one of Lionel LLC’s Authorized Service Stations after its warranty has expired. A reasonable service fee should be expected once the product warranty has expired.
Warranty Information
P
lease complete the information below and keep it, along with your DATED ORIGINAL SALES RECEIPT. You MUST present this form AND your DATED
SALES RECEIPT when requesting warranty service.
*A complete listing of Lionel Authorized retailers can be found by calling 1-800-4-LIONEL or by visiting our website at www.lionel.com.
Products that are more than 3 years old, from date of manufacture, are not applicable for warranty coverage, even if they have never been sold prior to this date. (Under
no circumstance shall any components or labor be provided free of charge.)
Name _________________________________________________________________________
Address ________________________________________________________________________
Place of Purchase _________________________________________________________________
Date of Purchase __________________________________________________________________
Product Number __________________________________________________________________
Product Description ________________________________________________________________
S
ome states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you
specific legal rights and you may have other rights which vary from state to state.