LiteOn EVO6000 Series User manual

QUICK START GUIDE
QUICK START GUIDE
Ultra Compact Vector Drive
EVO6000 Series

Table of Contents
Chapter 1│Safety..................................................................................................................................................... 1
1.1 General Safety............................................................................................................................................ 1
1.1.1 Usage................................................................................................................................................ 1
1.1.2 Receiving ......................................................................................................................................... 1
1.1.3 Installation....................................................................................................................................... 1
1.1.4 Wiring............................................................................................................................................... 2
1.1.5 Operation ........................................................................................................................................ 2
1.1.6 Maintenance................................................................................................................................... 3
1.2 Warning Label............................................................................................................................................ 4
1.3 AC Drive Application Precautions ......................................................................................................... 4
1.3.1 AC Drive Selection......................................................................................................................... 4
1.3.2 Settings ............................................................................................................................................ 5
1.3.3 General Handling........................................................................................................................... 5
1.4 Warranty...................................................................................................................................................... 6
1.4.1 Warranty Period............................................................................................................................. 6
1.4.2 Warranty Restrictions ................................................................................................................... 6
Chapter 2│Product ................................................................................................................................................. 7
2.1 Component Names.................................................................................................................................. 7
2.3 Nameplate.................................................................................................................................................. 8
2.4 Model Number Definition ...................................................................................................................... 8
2.5 Power Ratings............................................................................................................................................ 9
2.6 Common Specifications ........................................................................................................................ 10
2.7 Product Dimensions............................................................................................................................... 12
2.8 Accessories............................................................................................................................................... 13
2.8.1 Accessories.................................................................................................................................... 13
2.8.2 Installing Input Fuses.................................................................................................................. 14
Chapter 3│Drive Installation............................................................................................................................... 15
3.1 Installation Environment ....................................................................................................................... 15
3.2 Installation Direction and Spacing...................................................................................................... 16
3.2.1 Installation Direction................................................................................................................... 16
3.2.2 Installation Spacing..................................................................................................................... 16
3.3 Keypad and Terminal Cover Installation ............................................................................................ 17
3.4 Wiring Protection.................................................................................................................................... 18

3.4.1 Drive and Input Cable Protection for Short-Circuit Situations.......................................... 18
3.4.2 Motors and Output Cable Protection for Short-Circuit Situations .................................. 18
Chapter 4│Wiring.................................................................................................................................................. 19
4.1 Wiring Safety............................................................................................................................................ 19
4.2 Main Circuit .............................................................................................................................................. 20
4.2.1 Main Circuit Terminal.................................................................................................................. 21
4.2.2 Main Circuit Wiring ..................................................................................................................... 21
4.2.3 Main Circuit Cable Size and Tightening Torque................................................................... 23
4.3 Control Circuit.......................................................................................................................................... 25
4.3.1 Control Circuit Terminals ........................................................................................................... 26
4.3.2 Control Circuit Wiring................................................................................................................. 27
4.3.3 Control Circuit Cable Size and Tightening Torque .............................................................. 28
4.3.4 Ferrule-Type Terminals............................................................................................................... 28
4.4 I/O Connections ...................................................................................................................................... 29
4.4.1 NPN and PNP Mode Selection ................................................................................................. 29
4.5 Wiring Checklist ...................................................................................................................................... 31
Chapter 5│Keypad and Parameters.................................................................................................................. 32
5.1 Check before Operation........................................................................................................................ 32
5.2 Powering Up the Drive and Operation Status Display ................................................................... 32
5.3 Keypad....................................................................................................................................................... 33
5.3.1 Keys and Displays ........................................................................................................................ 33
5.1.2 Keypad Display............................................................................................................................. 35
5.1.3 Keypad Programming................................................................................................................. 37
5.4 Parameter List.......................................................................................................................................... 38
Chapter 6│Troubleshooting ............................................................................................................................... 72
6.1 Alarm and Fault Displays....................................................................................................................... 72
6.2 Fault Detection ........................................................................................................................................ 82
6.3 Operation Errors...................................................................................................................................... 90
6.4 Auto-Tuning Fault Detection................................................................................................................ 91

1
Chapter 1│Safety
1.1 General Safety
Safety Information:
Warning: Indicates highly dangerous consequences such as fire, serious injury and death
when failing to comply with the instructions.
Caution: Indicates dangerous consequences such as moderate injury and equipment
damage when failing to comply with the instructions.
1.1.1 Usage
1.1.2 Receiving
1.1.3 Installation
Danger
1. The drive is used to control the speed of 3 phase synchronous and asynchronous motors,
which must not be used for single phase or other purposes. Failure to comply could cause
drive damage or serious injury by fire.
2. The drive must not be used in any medical equipment in which human life may involve.
3. The drive is manufactured according to strict quality control standard. However, bypass
the safety protection in case the drive failure causes death or serious injury.
Warning
1. Do not install damaged drive or any drive without complete components inside. Failure
to comply could result in accident.
Warning
1. Carry the drive by the bottom as carrying by the front cover may cause injury and damage
from the main body of the drive falling.
2. Attach the drive to metal or other nonflammable materials. Keep away from heat and
flammable items.
3. A control panel must have cooling fans, air vents and room for ventilation when the drive
is installed inside.

2
1.1.4 Wiring
1.1.5 Operation
Danger
1. Allow only qualified electrical engineers to install the drive. Failure to comply could cause
electrical shocks to personnel or damage to the drive.
2. Ensure the power supply is off when connecting. Failure to comply could cause electrical
shocks.
3. Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical
shocks from the drive cover. Therefore ground the drive and motor for personnel safety.
4. Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid
electrical shocks.
5. The terminal for braking unit is + and -. Do not connect it to any other terminals. Failure
to comply could cause a fire.
Warning
1. Do not connect three-phase power supply to terminals U, V and W. Failure to comply
could damage the drive.
2. An output reactor is recommended when the cable connecting between the drive and
motor is over 100 meters. Failure to comply could result in drive damage with overcurrent
caused by over-distributed capacitance.
3. Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to
comply could damage the drive components.
4. Separate the drive main circuit cables and control circuit cables. Failure to comply could
cause interference to the control signals
5. Ensure the phase of power supply and rated voltage match the label on the drive. Failure
to comply could drive damage.
Danger
1. Connect the power after completion of wiring and closing the front cover. Opening the
front cover when the power is on could cause an electrical shock.
2. Keep other personnel off the equipment when setting the drive fault restart and
momentary power loss restart functions. Failure to comply could cause damage to the
personnel and equipment.
3. Once the drive is powered, the terminals are live even when drive is not in operation.
Touching the terminals could cause electrical shocks.

3
1.1.6 Maintenance
Notice:
All the instruction photographs and diagrams of opened drive in this manual are only for
illustration. Do not attempt to operate any AC drives with the cover opened.
4. Cancel run command before resetting the alarm and fault. Failure to comply could cause
physical injury.
Warning
1. Do not start or stop the drive by connection or disconnection the power supply. Failure
to comply could cause drive damage.
2. Ensure the motor and equipment are in proper use before operation. Failure to; comply
could damage the equipment.
3. The temperature of the braking resistor and heatsink could be very high during
operation. Do not touch it or it could result in scald.
4. For lift applications, please install mechanical brakes.
5. Adjust a few parameters only if necessary as the defaults are optimum settings for most
of applications. Editing parameters indiscriminately could cause equipment abnormal
operation.
6. Interlock the electricity supply with AC drive supply when both are available to a motor.
Danger
1. Do not touch the main circuit of the drive when power is on. Failure to comply could
cause electrical shocks.
2. Disconnect the power supply before opening the front cover of the drive.
3. Maintain the drive 5 minutes after turning off power supply, so as to avoid charged
capacitors causing physical injury.
4. Allow only qualified electric engineers and electrician to maintain, repair and replace the
AC drive modules.
Warning
1. The release of breaker on the AC drive primary side could be caused by incorrect wiring,
short circuit and damaged drive components. Investigate and remove the problem
before reconnecting the breaker.
2. Do not use a megger (insulation resistor) to test the drive control circuit. Failure to comply
could cause drive damage.

4
1.2 Warning Label
The warning label is on the front of the drive. Please read it carefully and follow the
instructions.
Read the user manual before operation.
Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.
Hot surface. Risk of burn.
1.3 AC Drive Application Precautions
1.3.1 AC Drive Selection
1.3.1.1 Drive Capacity
Before driving motors, ensure the motor rated current is lower than the drive rated output. In
addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive
capacity is higher than 110% of total motor rated current.
Warning Label

5
1.3.1.2 Starting Torque
The motor characteristics at start and during acceleration are limited by the drive overcurrent.
If higher starting torque is needed, use a higher rating drive or increase capacity of both motor
and drive.
1.3.1.3 Emergency Stop
When a drive fault occurs, protection function will be automatically triggered to shut off the
output but the motor may not stop immediately. Therefore please install mechanical brake if
immediate stop is necessary.
1.3.2 Settings
1.3.2.1 Upper Limits
The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the
motor will run at higher than its rated speed and cause danger. Please set the limit of output
frequency in Frequency Upper Limit parameter. The default setting of the rated output
frequency is 60Hz.
1.3.2.2 DC Braking
Excessive DC braking current and duration could cause motor overheat.
1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)
Acceleration and deceleration time is determined by the motor torque, load torque and load
inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the
acceleration and deceleration time will be extended depending on the Stall Prevention
duration. If faster acceleration and deceleration are required, install proper braking options or
use a higher rating motor and AC drive.
1.3.3 General Handling
1.3.3.1 Wiring
Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive.
Check all the connections and wiring sequence before turning on the power. Failure to comply
could cause drive damage.

6
1.3.3.2 Maintenance
Capacitors in the drive may still be charged for a short time after shutting off the power. Wait
for the amount of time specified on the drive before any maintenance. Failure to comply could
cause electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot
during operation. Replace the cooling fan only when the heatsink has cooled down after
shutting off the power. In addition, when a synchronous motor is coasting to stop, it
regenerates voltage to keep the drive terminals live even when the drive power is off. Wait
until the motor is fully stopped before drive maintenance. Failure to comply could cause
electrical shocks to personnel.
1.3.3.3 Wiring Tools
Use only the tools suggested by the terminal supplier during drive maintenance.
1.3.3.4 Transportation and installation
Do not explore the drive to the environment containing the halogens or DOP gas during
transportation or installation.
1.4 Warranty
1.4.1 Warranty Period
Contact local distributor for details.
1.4.2 Warranty Restrictions
Warranty is not applicable when the drive is not properly used according to the manual
regardless warranty period.

7
Chapter 2│Product
2.1 Component Names
2.2 Receiving Checklist
Check the following when receiving the drive:
1. Is the packaging box in good condition? Any damage or damp ?
If so, contact the distributor or local Lite-On representative.
2. Is the model label on the box same as what you purchased?
If not, contact the distributor or local Lite-On representative.
3. After opening the box, is there any damp mark inside the box? Any damage or crack on
the drive enclosure?
If so, contact the distributor or local Lite-On representative.
4. Does the drive nameplate show the same model number as the carton label?
If not, contact the distributor or local Lite-On representative.
5. Is the manual included in the carton?
If not, contact the distributor or local Lite-On representative.
A –Heatsink
B –Cooling fan
C –Fan guard
D –Conduit bracket
E –RJ45 port
F –Keypad

8
2.3 Nameplate
2.4 Model Number Definition
S
E
20
F
EVO
6000
Power Ratings:
0D2: 0.2kW
0D4: 0.4kW
D75: 0.75kW
1D5: 1.5kW
2D2: 2.2Kw
3D7: 3.7kW
Enclosure:
20: IP20
Filter:
□: No Filter
F: Filter Built-In
-
Product Series:
EVO: Lite-On AC Drive
Series Name
Voltage Class:
21: AC 220V 1Phase
23: AC 220V 3 Phases
43: AC 440V 3 Phases
Version:
S: Standard
Keypad Type:
E: LED
Model Number
Applicable motor rating
Input power supply
Output power supply

9
2.5 Power Ratings
200V Class Single Phase
Model No.
EVO600021S
0D2
0D4
D75
1D5
2D2
Max. Motor
Capacity
HP
0.25
0.5
1
2
3
kW
0.2
0.4
0.75
1.5
2.2
Rated
Input
Voltage (V) /
Frequency (Hz)
Single Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
3.6
7.4
13.5
24
33
Rated
Output
Current(A)
1.6
2.5
4.2
7.5
11
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
200V Class Three Phase
Model No.
EVO600023S
0D2
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.25
0.5
1
2
3
5
kW
0.2
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
2.2
3.7
6.6
10.5
14.8
21.5
Rated
output
Current(A)
1.6
2.5
4.2
7.5
11
17
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg

10
400V Class Three Phase
Model No.
EVO600043S
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.5
1
2
3
5
kW
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 380 to 480 V, -15% to +10% , 50/60Hz
Current(A)
2.7
4.4
6.7
9.3
12.9
Rated
Output
Current(A)
1.5
2.5
4.2
5.5
8.2
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
2.6 Common Specifications
Item
Specification
Control Characteristic
Control Method
V/F Control, Sensorless Voltage Vector Control（SVVC）
Ouput Frequency
0~400 Hz
Frequency Accuracy
Digital Input: within ±0.01% of the Max. output freqeuncy
Analog Input: within ±0.1% of max. output frequency(-10℃~ +50℃)
Frequency Setting
Resolution
Digital input: 0.01Hz
Analog Output: 1/1000 of max. frequency
Starting Torque
150% / 3Hz (V/F)
150% / 1Hz (SVVC)
Speed Control Range
1: 40 (V/F)
1: 100 (SVVC )
Acc./Dec. Time
0.0 to 3600.0
Braking Torque
approx. 20%
V/F Patterm
15 fixed and 1 programmable
Overload Capacity
150% for 1 min. within every 10 min.

11
Parameter Function
Over torque/torque shortage detection, multi-speed operation,
acceleration/deceleration switching, instantaneous power failure restart,
speed search, S-curve acceleration/deceleration, 3-wire sequential
control, motor parameter automatic detection, cooling fan ON/OFF
function, sliding Differential compensation, torque compensation,
frequency jump, frequency command upper and lower limit setting, DC
braking at start/stop, PID control, fault retry, automatic voltage
adjustment.
Operating Environment
Area of Use
Indoor without corrosive gas/liquid or flammable gas/liquid/oil mist/dust
Ambient Temperature
-10℃to +50℃, below 90% RH without froze or condensation
Storage Temperature
-20℃to +60℃
Altitude
Up to 1000 meters
Shock
Below 9.8 m/s2(10 to 20Hz), below 5.9 m/s2(20 to 55Hz)
Enclosure
IP20
I/O
Analog Input (AI)
1 point (AI: 0 to 5V, 0 to 10V (12 bits), 0 or 4 to 20mA(11 bits))
Digital Input (DI)
6 points
Analog Output (AO)
1 point (FM: 0 to 10V (10bits))
Digital Output (DO)
0
Relay Ｏutput (RO)
1 point
Communications
Modbus (RS-485 port)
Option Card
Profibus-DP, CANopen, DeviceNet
Short-Circuit Current
The drive is suitable for use in a circuit capable of delivering not more
than 5,000 rms symmetrical amperes, 480 Volts Maximum.
Certificate
UL 508C, CSA C22.2 no .274, IEC 61800-5-1, IEC 61800-3
*1. Results tested in labs

12
2.7 Product Dimensions
Frame Size 1
200V:
EVO600021S0D2E20F, EVO600021S0D4E20F, EVO600021SD75E20F, EVO600023S0D2E20,
EVO600023S0D4E20, EVO600023SD75E20, EVO600023S1D5E20
400V:
EVO600043S0D4E20F, EVO600043SD75E20F, EVO600043S1D5E20F
Frame Size 2
200V:
EVO600021S1D5E20F, EVO600021S2D2E20F, EVO600023S2D2E20, EVO600023S3D7E20
400V:
EVO600043S2D2E20F, EVO600043S3D7E20F
Frame Size 1 Frame Size 2
Unit: mm/inch
Series
Frame
W
W1
H
H1
D
S1
Φ
EVO6000
1
72[2.83]
59[2.32]
174.2[6.86]
151.6[5.97]
135.6[5.34]
5.4[0.21]
5.4[0.21]
2
100[3.94]
89[3.50]
174.2[6.86]
162.6[6.41]
135.6[5.34]
5.8[0.23]
5.4[0.21]

13
2.8 Accessories
2.8.1 Accessories
EVO6000 Series Accessories
Name
Model Name
Description
Copy Uint
EVO-Kit-CU
Allows parameter uploads/downloads and
comparison
Braking unit
EVO6-DBU-4 □□□
Connects AC drive terminal DC+, DC- to significantly
improve braking.Please ensure braking resistor is
properly installed.(□□□ indicates 1D5 or 3D7 model )
Din Rail
EVO6-Kit-DR □
Accessory for DIN rail installation
(□indicates frame 1 or 2)
Remote keypad
EVO6-Kit-RK
Connects remote keypad for remote setting and
monitoring

14
2.8.2 Installing Input Fuses
Installing fuses on the drive input side is recommended to prevent internal short circuit. Select
the suitable fuses below or the branch circuit protection in compliance with local electrician
regulations.
400V Model Three Phase
Input Current I (A)
Line Fuse
I (A)
Bussmann P/N
0.4kW (0.5 HP)
2.7
5
FRS-R-5
0.75kW (1 HP)
4.4
10
FRS-R-10
1.5kW (2 HP)
6.7
10
FRS-R-10
2.2kW (3 HP)
9.3
15
FRS-R-15
3.7kW (5 HP)
12.9
20
FRS-R-20
200V Model Single phase
Input Current I (A)
Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
3.6
6
FRS-R-6
0.4kW (0.5 HP)
7.4
10
FRS-R-10
0.75kW (1 HP)
13.5
20
FRS-R-20
1.5kW (2 HP)
24
30
FRS-R-30
2.2kW (3 HP)
33
40
FRS-R-40
200V Model Three Phase
Input Current I (A)
Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
2.2
5
FRS-R-5
0.4kW (0.5 HP)
3.7
5
FRS-R-5
0.75kW (1 HP)
6.6
10
FRS-R-10
1.5kW (2 HP)
10.5
15
FRS-R-15
2.2kW (3 HP)
14.8
20
FRS-R-20
3.7kW (5 HP)
21.5
30
FRS-R-30

15
Chapter 3│Drive Installation
3.1 Installation Environment
To ensure the optimum drive performance, install the AC drive in a proper environment
specified below.
Environment
Conditions
Area of Use
Indoors
Ambient
Temperature
-10°C to +50°C (IP20 enclosure)
Do not install the drive in environments with wide temperature fluctuations
so as to ensure the drive reliability.
When the drive is installed in an enclosure cabinet, make sure the cooling
works properly to keep the temperature within the specified levels.
Do not allow the drive to freeze.
When drives are installed side-by-side in a cabinet, follow the instruction
illustrated in Figure 3.2 to ensure the air flow.
Humidity
Under 90% RH
Free of condensation
Storage
Temperature
-20°C to +60°C
Surrounding
Area
Free from water, oil, metal shavings or other foreign materials.
Free from flammable materials (e.g., wood)
Free from harmful gases and liquids
Free from direct sunlight
Free from oil mist, corrosive gas, flammable gas or dust.
Free from radioactive material
Green Class 2 or above
Altitude
Up to 1000 m without derating. Up to 2000 meters with 1% rated current
derated for every 100 m counted from 1000 m.
Vibration
10 to 20 Hz at 9.8 m/s2
20 to 55 Hz at 5.9 m/s2
Enclosure
IP20

16
3.2 Installation Direction and Spacing
3.2.1 Installation Direction
Install the AC drive upright for better cooling.
3.2.2 Installation Spacing
Install the AC drive as illustrated below to ensure the required space for airflow and wiring.
Note: When installing drives of different sizes, align the tops of the drives for easier cooling fan
replacement.
OK
NG
NG
a. Upright installation
b. Horizontal installation
c. Transverse installation
Figure 3.1 Installation Direction
Figure 3.2 Installation Spacing
Single Drive

17
3.3 Keypad and Terminal Cover Installation
It is not necessary to remove the keypad before wiring. You just need to loosen the terminal
cover screw and remove the terminal cover. After wiring, affix the terminal cover back in position
and tighten the screw. For wiring instructions and screw tightening torque please refer to
Chapter 4.
Step 1: Slide the terminal cover down Step 2: Remove the terminal cover
Step 3: Affix the Terminal Cover After Wiring Step 4: Slide the terminal up