Toshiba OIS PLUS Series User manual

UM-OISPLUS-E001
Programmable Logic Controllers
USER’S MANUAL
Hardware & Specifications
CONTENTS
OIS PLUS
Operator Interface Stations
Toshiba International Corporation
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Thank you for purchasing the OIS PLUS (Operator Interface Stations) product from Toshiba
International Corp. OIS PLUS Series products are versatile industrial displays which are
configured with Microsoft Windows based software.
Manual’s Purpose and Scope
This manual provides information on how to safely install, operate, and maintain your
TIC OIS PLUS. This manual includes a section of general safety instructions that
describes the warning labels and symbols that are used throughout the manual. Read
the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of
the equipment and should be readily available for reference and review. Dimensions
shown in the manual are in metric and/or the English equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update
information, make product changes, or to discontinue any product or service identified
in this publication.
TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or
trade references appearing in this manual are registered trademarks of their respective
owners.
ToshibaInternational Corporation (TIC) shall not be liable for technical or
editorial omissions or mistakes in this manual, nor shall it be liable for incidental
or consequential damages resulting from the use of information contained in this
manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced
in any form without the prior written consent of Toshiba International Corporation.
Toshiba International Corporation.
All rights reserved.
Printed in the U.S.A.
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Important Notice
The instructions contained in this manual are not intended to cover all details or
variations in equipment types, nor may it provide for every possible contingency
concerning the installation, operation, or maintenance of this equipment. Should
additional information be required contact your Toshiba representative.
The contents of this manual shall not become a part of or modify any prior or existing
agreement, commitment, or relationship. The sales contract contains the entire
obligation of Toshiba International Corporation. The warranty contained in the contract
between the parties is the sole warranty of Toshiba International Corporation and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Toshiba International Corporation will void all warranties and may void the
3rd party (CE, UL, CSA, etc) safety certifications. Unauthorized modifications may also
result in a safety hazard or equipment damage.
Contacting Toshiba’s Customer
Support Center
Toshiba’s Customer Support Center may be contacted to obtain help in resolving any
system problems that you may experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support
Center’s toll free number is US 800-231-1412 Fax [phone] -- Canada 800-527-
1204 -- Mexico 01-800-527-1204.
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: PLC Marketing
Or email
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Manual Revisions
Please have the following information available when contacting Toshiba International Corp. about
this manual.
Name: OIS PLUS User’s Manual: Hardware & Specifications
Document: UM-OISPLUS-E001
Revision:
Rev No.
Date
Description
0
2012/02/14
Initial Issue (for OIS PLUS)
Related Manuals
UM-OISPLUS-E002: Display Programming
UM-OISPLUS-E003: Networking
UM-OISPLUS-E004: Universal Serial (ASCII) Driver
UM-V200-E001: Setup and Operation (for ladder logic programming)
UM-V200-E002: Ladder Logic (how to use the ladder instructions)
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Table of Contents
0.1 Warning Labels Within Manual ..................................................................................................................... 2
0.2 Equipment Warning Labels........................................................................................................................ 4
0.3 Preparation.............................................................................................................................................. 4
0.4 Installation Precautions ............................................................................................................................ 6
0.5 Connection, Protection & Setup ................................................................................................................ 8
0.6 System Integration Precautions................................................................................................................10
0.7 3rd Party Safety Certifications. ..................................................................................................................11
INTRODUCTION.................................................................................................................................................12
1.1 Purpose of this Manual ............................................................................................................................13
1.1.1 OIS PLUS Basics ..................................................................................................................................13
1.1.2 Hardware Requirements....................................................................................................................13
1.2.1 OIS PLUS Series Overview ..................................................................................................................15
1.2.2 How the OIS PLUS Works...................................................................................................................16
HARDWARE.......................................................................................................................................................19
2.1 OIS PLUS Models.....................................................................................................................................20
2.2 OIS PLUS Fe at ure Matix (based on product codes)....................................................................................22
2.3 OIS PLUS Fe at ure Matrix..........................................................................................................................23
2.4 OIS PLUS Specifications............................................................................................................................24
2.4.1 OIS10 PLUS .......................................................................................................................................24
2.4.2 OIS12................................................................................................................................................26
2.4.3 OIS40 PLUS .......................................................................................................................................27
2.4.4 OIS20 PLUS .......................................................................................................................................28
2.4.5 OIS22 PLUS .......................................................................................................................................30
2.4.6 OIS55 PLUS .......................................................................................................................................31
2.4.7 OIS45E PLUS ......................................................................................................................................32
2.4.8 OIS60 PLUS .......................................................................................................................................34
2.4.9 OIS70E PLUS ......................................................................................................................................35
2.4.10 OIS120A ..........................................................................................................................................36
2.5 OIS PLUS Clip-on I/O Models ....................................................................................................................37
2.5.1 TRPDIO0808 (8 inputs, 8 outputs).......................................................................................................37
2.5.2 TRPHIO0808 (8 inputs, 8 outputs, high speed)....................................................................................40
2.5.3 TRPDIX1600 (16 channel bidirectional inputs onl y)..............................................................................43
2.5.4 TRPRO0012R (12 channel relay outputs only) .....................................................................................45
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2.5.5 TRPDOX0016.....................................................................................................................................47
2.5.6 TRPAIO202L (2 AI, 2 AO) ....................................................................................................................49
2.5.7 TRPAIO0400L (4 AI) ...........................................................................................................................51
2.5.8 TRPAIO0402U-16 (4 AI, 2 AO).............................................................................................................53
2.6 Installation Instructions............................................................................................................................57
2.6.1 Panel Cut-out and Mounting for OIS45 & 55 PLUS Models ...................................................................57
2.6.2 Panel Cut-out and Mounting for OIS60 & 70 PLUS Models ...................................................................59
2.6.3 Panel Cut-out and Mounting for OIS10 & 20 PLUS Models ...................................................................61
2.6.4 Mountingfor Clip-on I/O Modules ....................................................................................................62
2.7 Power Supply Wiring Diagram ..................................................................................................................66
2.8 CommunicationPorts...............................................................................................................................67
2.8.1 Com Port 1: .......................................................................................................................................67
2.8.2 Com Port 2: .......................................................................................................................................68
2.8.3 USB Device Port: ...............................................................................................................................69
2.8.4 USB Host Port: ..................................................................................................................................69
2.8.5 Ethernet Port: ...................................................................................................................................70
BASIC I/O ALLOCATION & SETUP.........................................................................................................................71
3.1 I/O Allocation..........................................................................................................................................72
3.2 Setup Registers........................................................................................................................................74
HIGH SPEED COUNTER INPUTS ...........................................................................................................................77
4.1 High Counter Setup..................................................................................................................................78
4.2 Single Phase Counter...............................................................................................................................80
4.3 Quadrature Bi-pul se Counter ...................................................................................................................84
4.4 MW Register Table for HSC Expansion I/O Modules...................................................................................86
PULSE WIDTH MODULATED OUTPUTS ................................................................................................................88
5.1 Normal Mode PWM Output.....................................................................................................................89
5.2 CW/CCW Mode PWM Output ..................................................................................................................92
5.3 Pulse/DIR Mode PWM Output..................................................................................................................94
5.4 Fixed Pulse Mode PWM Output................................................................................................................96
5.5 MW Register Table for PMW I/O Modules ................................................................................................98
ANALOG MODULE SETUP .................................................................................................................................101
6.1 Overview ..............................................................................................................................................102
6.2 TRPAIO0400L (4 AI)................................................................................................................................103
6.3 TRPAIO0202L (2 AI, 2 AO).......................................................................................................................103
6.4 TRPRTX0402 (4 AI, 2 AO) .......................................................................................................................104
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USB HOST OPERATION.....................................................................................................................................104
7.1 Overview ..............................................................................................................................................106
7.2 Downloading from USB Drive to OIS PLUS: ..............................................................................................107
7.3 Uploading from OIS PLUS to USB Drive: ...................................................................................................109
USB UPLOAD AND DOWNLOAD........................................................................................................................111
8.1 Upload ..................................................................................................................................................112
8.2 Download .............................................................................................................................................114
8.3 Device In f ormati on................................................................................................................................116
USB DRIVER INSTALLATION ..............................................................................................................................117
9.1 USB Driver Installation Gui de ................................................................................................................118
9.2 Cannot Install the HMI USB Driver..........................................................................................................123
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0. General Safety Instructions and Information
• Warning Labels Within Manual
• Equipment Warning Labels
• Preparation
• Installation Precautions
• Connection, Protection & Setup
• System Integration Precautions
• 3rd Party Safety Certifications
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0.1 Warning Labels Within Manual
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in
this instruction manual.
Listed below are the signal words that are used throughout this manual followed by their
descriptions and associated symbols. When the words DANGER, WARNING, and
CAUTION are used in the manual, they will be followed by important safety information
that must be carefully adhered to.
DANGER — The danger symbol is an exclamation mark enclosed in a triangle that
precedes the word DANGER. The danger symbol is used to indicate an imminently
hazardous situation that will result in serious injury, possible severe property and
equipment damage, or death if the instructions are not followed.
WARNING — The warning symbol is an exclamation mark enclosed in a triangle that
precedes the word WARNING. The warning symbol is used to indicate a potentially
hazardous situation that can result in serious injury, or possibly severe property and
equipment damage, or death, if the instructions are not followed.
CAUTION— The caution symbol is an exclamation mark enclosed in a triangle that
precedes the word CAUTION. The caution symbol is used to indicate situations that can
result in minor or moderate operator injury, or equipment damage if the instructions are not
followed.
DANGER
WARNING
CAUTION
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To identify special hazards, other symbols may appear in conjunction with the DANGER,
WARNING, and CAUTION symbols. These warnings describe areas that require special
care and/or strict adherence to the procedures to prevent serious injury and possible
death.
Electrical Hazard — The electrical hazard symbol is a lightning bolt enclosed in a triangle.
The electrical hazard symbol is used to indicate high voltage locations and conditions that
may cause serious injury or death if the proper precautions are not observed.
Explosion Hazard— The explosion hazard symbol is an explosion image enclosed in a
triangle. The explosion hazard symbol is used to indicate locations and conditions where
molten exploding parts may cause serious injury or death if the proper precautions are not
observed.
Electrical
Hazard
Explosion
Hazard
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0.2 Equipment Warning Labels.
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in
this instruction manual.
Shown below are examples of warning labels that may be found attached to the
equipment. DO NOT remove or cover any of the labels. If the labels are damaged or if
additional labels are required, contact your Toshiba representative for additional labels.
The following are examples of the warning labels that may be found on the equipment and
are there to provide useful information or to indicate an imminently hazardous situation
that may result in serious injury, severe property and equipment damage, or death if the
instructions are not followed.
Examples of labels that may be found on the equipment.
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0.3 Preparation
Qualified Person
A Qualified Person is one that has the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and has received
safety training on the hazards involved (Refer to the latest edition of NFPA 70E for
additional safety requirements).
Qualified Personnel shall:
• Have carefully read the entire operation manual.
• Be trained and authorized to safely energize, de-energize, ground, lockout and tag
circuits and equipment, and clear faults in accordance with established safety practices.
• Be trained in the proper care and use of protective equipment such as safety shoes,
rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance
with established safety practices.
• Be trained in rendering first aid.
For further information on workplace safetyvisit www.osha.gov.
Equipment Inspection
• Upon receipt of the equipment inspect the packaging and equipment for shipping
damage.
• Carefully unpack the equipment and check for parts that were damaged from shipping,
missing parts, or concealed damage. If any discrepancies are discovered, it should be
noted with the carrier prior to accepting the shipment, if possible. File a claim with the
carrier if necessary and immediately notify your Toshiba representative.
• DO NOT install or energize equipment that has been damaged. Damaged equipment
may fail during operation resulting in further equipment damage or personal injury.
• Check to see that the model number specified on the nameplate conforms to the order
specifications.
• Modification of this equipment is dangerous and must not be performed except by
factory trained representatives. When modifications are required contact your Toshiba
representative.
• Inspections may be required before and after moving installed equipment.
• Keep the equipment in an upright position as indicated on the shipping carton.
• Contact your Toshiba representative for assistance if required.
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Handling and Storage
• Use proper lifting techniques when moving the OIS; including properly sizing up the
load, and getting assistance if required.
• Store in a well-ventilated covered location and preferably in the original carton if the
equipment will not be used upon receipt.
• Store in a cool, clean, and dry location. Avoid storage locations with extreme
temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive
gases, or metal particles.
• Do not store the unit in places that are exposed to outside weather conditions (i.e., wind,
rain, snow, etc.).
• Store in an upright position as indicated on the shipping carton.
• Include any other product-specific requirements.
Disposal
Never dispose of electrical components via incineration. Contact your state environmental
agency for details on disposal of electrical components and packaging in your area.
0.4 Installation Precautions
Location and Ambient Requirements
• Adequate personnel working space and adequate illumination must be provided for
adjustment, inspection, and maintenance of the equipment (refer to NEC Article 110-
34).
• Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles,
explosive/corrosive mists or gases, or sources of electrical noise are present.
• The installation location shall not be exposed to direct sunlight.
• Allow proper clearance spaces for installation. Do not obstruct the ventilation openings.
Refer to the recommended minimum installation dimensions as shown on the enclosure
outline drawings.
• The ambient operating temperature shall be between 0° and 50° C (32° and 122° F).
Mounting Requirements
• Only Qualified Personnel should install this equipment.
• Install the unit in a secure upright position in a well-ventilated area.
• A noncombustible insulating floor or mat should be provided in the area immediately
surrounding the electrical system at the place where maintenance operations are to be
performed.
• As a minimum, the installation of the equipment should conform to the NEC Article 110
Requirements For Electrical Installations, OSHA, as well as any other applicable
national, regional, or industry codes and standards.
• Installation practices should conform to the latest revision of NFPA 70E Electrical Safety
Requirements for Employee Workplaces.
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Conductor Routing and Grounding
• Use separate metal conduits for routing the input power, and control circuits.
• A separate ground cable should be run inside the conduit with the input power, and
control circuits.
• DO NOT connect control terminal strip return marked CC to earth ground.
• Always ground the unit to prevent electrical shock and to help reduce electrical noise.
The Metal Of Conduit Is Not An Acceptable
Ground.
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0.5 Connection, Protection & Setup
Personnel Protection
• Installation, operation, and maintenance shall be performed by Qualified
Personnel Only.
• A thorough understanding of the OIS will be required before the installation, operation,
or maintenance of the OIS.
• Rotating machinery and live conductors can be hazardous and shall not come into
contact with humans. Personnel should be protected from all rotating machinery and
electrical hazards at all times. Depending on its program, the OIS can initiate the start
and stop of rotating machinery.
• Insulators, machine guards, and electrical safeguards may fail or be defeated by the
purposeful or inadvertent actions of workers. Insulators, machine guards, and electrical
safeguards are to be inspected (and tested where possible) at installation and
periodically after installation for potential hazardous conditions.
• Do not allow personnel near rotating machinery. Warning signs to this effect shall be
posted at or near the machinery.
• Do not allow personnel near electrical conductors. Human contact with electrical
conductors can be fatal. Warning signs to this effect shall be posted at or near the
hazard.
• Personal protection equipment shall be provided and used to protect employees from
any hazards inherent to system operation or maintenance.
System Setup Requirements
• When using the OIS as an integral part of a larger system, it is the responsibility of the
OIS installer or maintenance personnel to ensure that there is a fail-safe in place (i.e.,
an arrangement designed to switch the system to a safe condition if there is a fault or
failure).
• System safety features should be employed and designed into the integrated system in
a manner such that system operation, even in the event of system failure, will not cause
harm or result in personnel injury or system damage (i.e., E-Off, Auto-Restart settings,
System Interlocks, etc.).
• The programming setup and system configuration of the OIS may allow it to start a
motor unexpectedly. A familiarity with Auto-restart settings is a requirement to use this
product.
• Improperly designed or improperly installed system interlocks may render the motor
unable to start or stop on command.
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The failure of external or ancillary components may cause intermittent system operation,
i.e., the system may start a motor without warning or may not stop on command.
• There may be thermal or physical properties, or ancillary devices integrated into the
overall system that may allow the OIS to start a motor without warning. Signs at the
equipment installation must be posted to this effect.
• The operating controls and system status indicators should be clearly readable and
positioned where the operator can see them without obstruction.
• Additional warnings and notifications shall be posted at the equipment installation
location as deemed required by Qualified Personnel.
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0.6 System Integration Precautions
The following precautions are provided as general guidelines for using an OIS in an
industrial or process control system.
• The Toshiba PLC is a general-purpose product. It is a system component and is used
in conjunction with other items of industrial equipment such as PLCs, Loop Controllers,
Adjustable Speed Drives, etc.
• A detailed system analysis and job safety analysis should be performedby the
systems designer or systems integrator before includingthe OIS in any new or
existing system. Contact Toshiba for options availability and for application-specific
system integration information if required.
• The PLC may be used to control an adjustable speed drive connected to high voltage
sources and rotating machinery that is inherently dangerous if not operated safely.
Interlock all energy sources, hazardous locations, and guards in order to restrict the
exposure of personnel to hazards. The adjustable speed drive may start the motor
without warning. Signs at the equipment installation must be posted to this effect. A
familiarity with Auto-restart settings is a requirement when controlling adjustable speed
drives. Failure of external or ancillary components may cause intermittent system
operation, i.e., the system may start the motor without warning or may not stop on
command. Improperly designed or improperly installed system interlocksand
permissivesmay render amotor unable to start or stop on command
• Control through serial communications can fail or can also override local controls, which
can create an unsafe condition. System safety features should be employed and
designed into the integrated system in a manner such that system operation, even in the
event of system failure, will not cause harm or result in personnel injury or system
damage. Use of the built-in system protective features and interlocks of the equipment
being controlled is highly recommended (i.e., emergency-off, overload protection, etc.)
• Never use the PLC units to performemergencystops. Separate switches outside
the OIS, the PLC, and the ASD should be used for emergency stops.
• Changes or modifications to the PLC program should not be made without the approval
of the system designer or systems integrator. Minor changes or modifications could
cause the defeat of safety interlocks and permissives. Any changes or modifications
should be noted and included with the system documentation.
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0.7 3rd Party Safety Certifications.
CE Marking
The V200 Series Programmable Controllers conform to the directive and standards of ISO/IEC Guide
22 and EN 45014.
UL Certification
The UL Mark on a product means that UL has tested and evaluated representative samples of that
product and determined that they meet UL requirements. The basic standards used to investigate
this category are UL 508, the Standard of Safety for Industrial Control Equipment and UL Standard
for Safety for Programmable Controllers. V200 Programmable Logic Controllers are certified NRAG
&NRAG7 for use in hazardous locations
RoHS Product Certification
The OIS PLUSs meet the European Directive on the Restriction of Hazardous Substances (RoHS) in
electrical and electronic equipment companies This insures the chemical compliance of the V200.
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INTRODUCTION
♦ Purpose of this Manual
OIS PLUS Basics
Hardware Configuration
♦ OIS PLUS O ver vi ew
♦ What is an OIS PLUS
♦ How does the OIS PLUS Work?
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1.1Purpose of this Manual
Thank you for purchasing Flexi Panel Series Products. OIS PLUS Series Products are versatile operator
interfaces with Microsoft® Windows based configuration Software.
This Manual explains the operation of the OIS PLUS Series and how to implement available features using the
OIL-DS Configuration Software. This manual will help you to install, configure and operate your OIS PLUS
product.
1.1.1 OIS PLUS Basics
Operator Interface Terminals (OIS PLUSs) provide much more versatility than traditional mechanical control
panels. An OIS PLUS allows a plant floor operator to monitor current conditions of a control system and, if
necessary, to initiate a change in the operation of the system. OIS PLUSs connect to programmable logic
controllers (PLCs) typically through the serial communications port. The OIS PLUS can be programmed to
monitor and/or change current values stored in the data memory of the PLC.
OIS PLUSs are having graphics based displays with touch screen and keypad having function keys. Thus OIS
PLUS provides much more flexibility in preparing application. Keys can be created in a touch screen OIS
PLUS that can be made visible only when needed.
What is a Project?
A project is an user created application in OIL-DS Configuration Software. A project contains information such
as OIS PLUS model, Network Configuration, Screen information, Task information etc.
What is a Screen?
A screen is a visual representation of objects placed on the unit screen. Any partially sized window is usually
referred to as a popup screen or window. The user can create his customized screen according to his
requirements. Popup windows can also appear on the OIS PLUS display by pressing buttons on the touch
screen, The maximum number of screens in an application is only limited by the application memory size. A
more in depth discussion on screens is covered in “Screens” section.
What is an Object?
An object placed on OIS PLUS screen can perform actions such as displaying text messages, writing a value to
a
PLC register, or displaying an alarm. An object can be classified as a text or graphical object.
A text object is used to display the text on the OIS PLUS and can also be used to perform some action. For
example, a data entry object tells the OIS PLUS to continuously monitor a PLC register and allows the user to
change the value in the register. Some objects can display graphics whose shape depends on the value of a
register. These objects may also change the value of a PLC tag. An example is a Bit Button Object that
creates a graphic object on the OIS PLUS. When pressed, it activates a bit in the PLC.
1.1.2 Hardware Requirements
The following basic PC hardware configuration is needed to configure and operate your OIL-DS Configuration
Software. Minimal PC configuration for Windows2000 / XP /:
DEVICE
RECOMMENDED
Processor 800MHz Pentium processor OR equivalent processor
Operating System
Microsoft Windows 2000 with SP4
Microsoft Windows XP Professional / Home Edition with SP2
RAM
256MB
Hard Disk Space
Display
800MB (including 200MB for the .NET Framework Redistributable)
1024 x 768 High Color 16-bit
Mouse/Keyboard Required
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