LiteOn Chameleon 100 User manual

Chameleon 100
Installation and Operation Manual
MNL108
Rev 1.1

Chameleon 100 PDU with Auto-Transformer

READ THIS MANUAL CAREFULLY
SAVE ALL INSTRUCTIONS
This manual contains important information that you will need to operate the Chameleon™safely and efficiently.
Please read all instructions carefully before installing or operating equipment.
Keep this manual handy for easy reference.
Safety Certification
This devise has been safety tested by TUV Rheinland and certified to UL 60950-1.
Supplier’s Declaration of Conformity (SDoC)
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that
may cause undesired operation.
Operation of this equipment in a residential area may cause interference, in which
case the User will be required to correct the interference at his/her own expense.
Caution
Use only shielded interface cable when connecting to computer or peripheral devices.
The Chameleon™is a registered trademark of Power Innovations International, Inc.
This manual may accompany other instructional addendums about additional customizations or systems.
Please contact Power Innovations if additional manuals are needed and have not been received.
Copyright © 2019
Power Innovations International, Inc. American Fork, UT, USA
All rights reserved.
Building a Safer and Greener Future

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Table of Contents
1—Introduction............................................................................................................................................................1
1.1—Product Overview...............................................................................................................................................1
1.1.1—Key Product Features..................................................................................................................................1
1.1.2—Key Product Specs for Current Models.......................................................................................................1
1.1.3—125-Amp Model vs 100-Amp Model............................................................................................................2
1.1.4—Safety Features...........................................................................................................................................2
1.2—Using This Manual .............................................................................................................................................2
1.3—Conventions Used in This Manual.....................................................................................................................3
1.3.1—Breaker Positions ........................................................................................................................................3
1.3.2—Additional Advice.........................................................................................................................................3
1.4—Safety Warnings and Cautions ..........................................................................................................................4
1.4.1—ELECTRICAL WARNINGS .........................................................................................................................4
1.4.2—WARNINGS.................................................................................................................................................4
1.4.3—Cautions ......................................................................................................................................................4
2—Unpacking and Installation ....................................................................................................................................5
2.1—Webbing Sling....................................................................................................................................................5
2.2—Installation Site...................................................................................................................................................5
2.2.1—Post Site Placement....................................................................................................................................5
2.3—Installing the Unit ...............................................................................................................................................6
2.3.1—Input/Output Overviews...............................................................................................................................6
2.3.2—Installation and Setup..................................................................................................................................6
2.4—Adding/Removing an Output Device..................................................................................................................8
2.4.1—Adding an Output Device ............................................................................................................................8
2.4.2—Removing a Connected Device...................................................................................................................8
3—Operation...............................................................................................................................................................9
3.1—System Breakers................................................................................................................................................9
3.1.1—Startup.........................................................................................................................................................9
3.2—Operating Temperature....................................................................................................................................10
3.2.1—Temperature Monitoring............................................................................................................................10

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3.3—Power Monitoring and Alarms..........................................................................................................................10
3.3.1—Acuvim II Power Meter ..............................................................................................................................10
3.3.2—Power Meter Reset Switch........................................................................................................................11
3.4—Maintenance.....................................................................................................................................................12
3.4.1—No User Serviceable Components............................................................................................................12
3.4.2—Cleaning ....................................................................................................................................................12
3.5—Troubleshooting ...............................................................................................................................................12
4—Product Specifications.........................................................................................................................................13
5—Warranty................................................................................................................Error! Bookmark not defined.
Limited Warranty .....................................................................................................................................................14
Repair or Replacement ...........................................................................................................................................14
Legal Rights and Restrictions................................................................................................................................14
Proof of Purchase....................................................................................................................................................14
Limitation of Remedies...........................................................................................................................................14
Incidental Damages.................................................................................................................................................14
Customer Support ...................................................................................................................................................15
Making a Claim.........................................................................................................................................................15
Contacting Power Innovations ...................................................................................................................................16
List of Figures
Figure 1—Power Flow.....................................................................................................................................................2
Figure 2—Chameleon 100 Being Lowered Using the Webbing Sling and Forklift .........................................................5
Figure 3—Rear View.......................................................................................................................................................6
Figure 4 —Terminal Block within the Junction Box.........................................................................................................7
Figure 5—Key External Features (front) .........................................................................................................................9
Figure 6—Over Temperature Alert -DI1 Status ............................................................................................................11
List of Tables
Table 1—Wiring Gauges and Recommended Torqueing...............................................................................................6
Table 2—Troubleshooting Guide ..................................................................................................................................12
Table 3—Product Specifications...................................................................................................................................13

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1—Introduction
Congratulations on your purchase! Power Innovations strongly believes in the durability and quality of its products. The
company hopes this product will serve you well for a long time.
1.1—Product Overview
The Chameleon™100 is a product family of 19-inch rack mounted transformers that provide power distribution and
monitoring in a data center environment. They are designed to save space and cost by replacing separate transformer
racks and Power Distribution Units (PDUs). They are based on a 100-kVA rated auto transformer that fits in a 6U (10.5
inch) 19-inch rack space. They are particularly useful in 480 VAC data centers that want to maintain their existing input
power infrastructure but move to newer 240 VAC servers.
1.1.1—Key Product Features
•Power conversion
•Power Distribution Unit (PDU) replacement customized to customer requirements
•Full downstream protection with secondary PDU breakers
•Remote input power monitoring
•Comprehensive TVSS surge suppression
•Extended product life
1.1.2—Key Product Specs for Current Models
•Input: 480/277 VAC three phase Wye or some other appropriate three phase input
•Output: A combination of 240 VAC single phase, 415/240 three phase and 480/277 VAC three phase
that fit within the power limitations of the unit.
•Output Receptacles: Both individual receptacles and/or bulk receptacles that fit within the power budget
of the unit. Each receptacle has its own branch rated circuit protection.
•Input Power Monitoring: Remote monitoring of voltage, amperage, power factor, power quality etc.
•Over Temperature: Provides warnings prior to thermal safety shutoff.

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1.1.3—125-Amp Model vs 100-Amp Model
The Chameleon™100 currently comes in three variations: the Chameleon100-125J21A1A (125A), which requires
a j-box, and the Chameleon100-100P21A00 or Chameleon100-100P21A1A (100A), each of which uses an input
plug (see Section 4—Product Specifications).
Additional models with different input and outputs options have been defined but are not covered in this manual.
Different size units based on other transformers have also been defined but are not covered in this manual.
Please contact Power Innovations for more information on other models.
1.1.4—Safety Features
•Short circuit protection
•Over-temperature warnings and shutdown (see 3.2.1—Temperature Monitoring)
1.2—Using This Manual
This manual will show how to safely receive, unpack and install Power Innovations International, Inc.’s
Chameleon™100 Rack PDU.
Read and understand this manual to make installing and operating the system as easy as possible.
Chameleon™
100
INPUT
480 VAC WYE
1 OUTPUT
480 VAC WYE
(Optional)
21 OUTPUTS
240 VAC 1P
Figure 1—Power Flow

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1.3—Conventions Used in This Manual
To make this manual easier to read, several formatting conventions have been adopted.
1.3.1—Breaker Positions
Because some breakers share names with its subsystems or operation modes, breakers and their positions will
be identified using all caps. Additionally, the words ON and OFF are always capitalized to stress which position
is correct.
This convention exists to prevent the system components from becoming confused with names of breakers.
Skimming the words that are capitalized can also serve as a quick-reference method for learning the functions
of the breakers.
1.3.2—Additional Advice
This manual will occasionally provide additional advice. When it is provided, this information will be enclosed by
a set of lines to separate it from the rest of the text, like this:
This text does not belong with the rest.
Some of the information is very important, while other information may be good to know. To show the
importance of each piece of information, the following symbols are used:
ELECTRICAL WARNING
Denotes advice that, if not followed, could cause severe bodily harm due to electrical shock.
WARNING
Denotes advice that, if not followed, could cause severe bodily harm due to other types of
injury.
Caution
Offers advice that, if not followed, may harm equipment or indirectly cause physical hazards.
Usually these symbols will be listed in order of importance. Other information is provided merely to be helpful.

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Note
Offers practical advice that may be helpful but can be disregarded.
Manual Help
Provides references to other manual sections or drawings that accompany this manual.
Additional Manuals
Provides references to other manuals that may also be provided with this system.
1.4—Safety Warnings and Cautions
This section provides important information that you will need to remember in order to safely operate your system. Read
it carefully.
This manual provides very little information about maintaining the unit. Nothing inside of the enclosure is user-
serviceable.
All maintenance must be performed by a service technician at Power Innovations.
1.4.1—ELECTRICAL WARNINGS
DO NOT open the cover. There are no user-serviceable parts inside.
DO NOT insert any object into any of the ventilation holes (or any other openings) on the
Chameleon™100.
1.4.2—WARNINGS
The Chameleon™100 is intended for installation in a controlled environment.
For safety, read this manual carefully before operating the Chameleon™100 unit. Follow all
installation instructions and warnings.
1.4.3—Cautions
Obey all warnings within this manual. Failure to do so may void the warranty.

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2—Unpacking and Installation
Unpack the contents of the box carefully. Contents is heavy and will weigh between 250 and 350 pounds.
Save all packaging for future needs.
Caution
Not saving packaging may contribute to damage incurred during future packaged transport or shipping.
This box was designed specifically for this product, and replacement packaging may not protect the
product sufficiently. Any such resulting damage is not covered by the product warranty.
2.1—Webbing Sling
The Chameleon™100 is shipped with two 6.5-foot 2,000-
pound capacity lifting slings that were used to place the
Chameleon™in the box. Using a forklift, insert each tine of
the forklift into one of the gray loops on each sling and lift
straight up to safely remove the Chameleon from the
shipping container. Place the Chameleon™100 main
enclosure on a scissor lift or other appropriate equipment for
moving the unit to the rack where it will be installed.
2.2—Installation Site
The Chameleon™100 is designed to be installed in a rack
system with front to rear ventilation.
The power input is designed to be accessed from below a
raised floor and input through either a junction box or a
connector on a cable, depending on the options requested.
The system will operate better if placed in a controlled environment.
For the Chameleon™100 to perform most reliably, it should be placed where:
•The temperature is above 0 °C (32 °F) and below 40 °C (104 °F).
•The humidity is less than 90% noncondensing.
WARNING
Avoid exposing the unit directly to the elements (sunlight, rain, snow, sand, dust, wind).
2.2.1—Post Site Placement
Prior to startup, make sure that the Chameleon™100 is in a location where water cannot damage the unit.
Before connecting any cables, be sure the INPUT breaker (located in the front) is turned OFF.
Figure 2—Chameleon 100 Being Lowered Using the
Webbing Sling and Forklift

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2.3—Installing the Unit
2.3.1—Input/Output Overviews
Input and output connections are located on the rear of the Chameleon™. The single-phase output receptacles
located on the back of system are split into three sections of seven that correspond with the three phases of
240 V. The receptacles are labeled from 1 to 21 and are associated with the breakers on the front of the system
(see Section 3.1.1)
There is also an optional bulk, three-phase output (J22). This output may be configured as a 480/277 VAC or
415/240 VAC depending on the options ordered.
Figure 3—Rear View
2.3.2—Installation and Setup
1. Before connecting the AC power source to the input receptacle, be sure the INPUT breaker (on the front
of the Chameleon) is turned OFF.
2. The 125A unit has a higher input amperage and requires an input junction box (see Table 1—Wiring
Gauges and Recommended Torqueing). The 100A unit has a lower amperage and can use an input
plug or a junction box (Table 1). Connect the AC power source to the AC junction box or the AC input
plug as appropriate (see Section 02).
100 A
125 A
Ground
AWG
1
2
6
Torque
275 lb-in.
275 lb-in.
157 lb-in.
Table 1—Wiring Gauges and Recommended Torqueing
A
C

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2.3.2.1—125A Model Installation
Option A –Installing with the junction box attached to the Chameleon™100
1. If required, cut holes in the gland plate of the junction box for the Chameleon™100 connections and
facility connections.
2. Prepare the cabinet for installation:
a. Remove the mounting rail, if installed, at the bottom of the rack and set the rail aside.
b. Using a scissor lift or other appropriate equipment to support the main Chameleon™100 enclosure,
slide the junction box and conduit through the cabinet to its desired location under the raised floor
beneath the rack.
WARNING
Do not lift any object weighing more than 50 pounds by yourself. Objects
weighing more than 50 pounds should be lifted using the appropriate equipment.
3. Reinstall the rails on the rack.
4. Using a scissor lift or other appropriate equipment, set the Chameleon™100 on the rails and attach it to
the rails.
5. Land the facility connection on the terminal block in the junction box and wire each to the appropriate
terminal.
Figure 4 —Terminal Block within the Junction Box
Option B –Installing with the junction box not attached to the Chameleon™100
1. Remove the wires and conduit from the junction box.
2. To support the Chameleon™100 use a scissor lift or other appropriate equipment to move the main
enclosure to the rack and slide the conduit through the rack.
3. Set the main enclosure on the rails.
4. Run the conduit from the Chameleon™100 to the junction box.
5. Connect the conduit to the junction box and the wires to the terminal block within the junction box:
a. Connect the brown wire to L1.
b. Connect the orange wire to L2.

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c. Connect the yellow wire to L3.
d. Connect the white wire to N.
e. Connect the grounding cables to G.
2.3.2.2—100A Model Installation
1. Using a scissor lift or other appropriate equipment to support the main Chameleon™100 enclosure, slide
the input cable through the cabinet to its location under the raised floor beneath the rack.
2. Slid the main enclosure into the rack on the rails.
3. Simply plug in the IEC 60309 5100P7W 480V, 100A input plug into a mating receptacle connected to the
facility mains.
ELECTRICAL WARNING
Standard electrical safety procedures should be followed while installing and
operating this system.
2.4—Adding/Removing an Output Device
2.4.1—Adding an Output Device
1. Verify that the Chameleon™100 secondary breaker associated with the desired receptacle is OFF.
2. Verify that all connected devices are OFF.
3. Plug in the device.
4. Turn the secondary breaker (S1-S22) for the selected receptacle (J1-J22) ON.
2.4.2—Removing a Connected Device
1. Verify that the Chameleon™output breaker associated with the output receptacle is OFF.
ELECTRICAL WARNING
Always verify that the Chameleon and any output devices are OFF before adding/ removing an
output device.
2. Verify that connected devices are all OFF.
3. Carefully unplug the device from the output socket, making sure to handle all cables carefully.

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3—Operation
3.1—System Breakers
The Chameleon™100 is equipped with 21 20-amp breakers (S1-S21) split into three groups of seven that correspond
with the three phases of the system. Additionally, each breaker corresponds with the output receptacle of the same
number on the back of the system, e.g. turning ON S1 will energize J1 (see Section 2.2.1).
3.1.1—Startup
1. Turn ON the MAIN breaker (INPUT breaker).
2. Turn ON the desired 240 VAC output breakers (S1-S21) from any of the A, B, C selections, and/or the
optional 480/277 VAC output breaker (S22).
Once the startup procedure is complete, the Chameleon™100 should be left ON during normal operation. An
output device can be turned ON or OFF without turning the Chameleon system ON or OFF using the breakers.
Figure 5—Key External Features (front)

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3.2—Operating Temperature
Always operate the Chameleon within the correct temperature range, as specified in Section 4—Product
Specifications.
3.2.1—Temperature Monitoring
The Chameleon™100 has two thermostats that monitor the transformer temperature and provide over
temperature warning when the temperature of the transformer reaches 120 °C. This warning is given through the
power meter. The Chameleon™100 is also designed to turn OFF when the transformer reaches a threshold of
140 °C or the internal enclosure temperature reaches 70 °C.
If the unit self protects by shutting off, the source of the overheat should be resolved before restarting. The
system is restarted by resetting the input breaker.
3.3—Power Monitoring and Alarms
Each Chameleon™100 contains an Acuvim II Series Power Meter and two expansion modules from Accuenergy. They
have been preprogramed for the Chameleon™100 operating parameters. They have not been programed for the types of
alerts or alarms that the facility may want to use.
Additional Manuals
The Accuevergy Acuvim II Series Power Meter User’s Manual should be consulted for
the complete list of functions and features. The manual also outlines how to set up the
web browser, alerts and alarms. See: https://www.accuenergy.com/files/acuvim-
ii/Acuvim-II-Power-Meter-User-Manual-1040E1303.pdf.
3.3.1—Acuvim II Power Meter
Input power quality is monitored using the Acuvim II-M-5A-P1. The following are some of the items that can be
monitored:
•Monitoring
oVoltage, current, power quality, total harmonic distortion
oMax/min statistics with time stamps
•Data Logging and Alarms
oEvents are recorded, and time stamped when monitored parameters exceed user set limits
oIf events persist, alarms or emails can be forwarded
•Thermal Over Temperature
oThe system is configured with an Acuvim AXM-IO1 expansion module. It provides 24 V to the
normally open 120 °C thermal sensors. If one of the sensors closes (overheats), then the AXM-IO1
signal is activated.
oConsult the Acuvim II Series Meter Web Server information located in the Accuenery manual section
5.2.11 for more information on how to read this sensor and set it up as an alarm. The web browser
alert is shown in Figure 6 below as “DI1 Status ON.”

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Figure 6—Over Temperature Alert -DI1 Status
•Communications
oThe system is configured with the Acuvim AXM-WEB-PUSH Ethernet TCP communications
expansion module. This module is accessed via the RJ45 connecter on the rear of the Chameleon™
100. It can be connected to a central control panel to monitor power quality, voltage, current, and all
the other parameters available from the Acuvim II Series Power Meter or its expansion modules.
oConsult the Accuenergy manual section 5.2.11 for information on the webpage browser.
3.3.2—Power Meter Reset Switch
Equipped with a switch and fuse that protect the power meter. If ethernet communication is lost to the power
meter it can be restored by turning the Power Meter Reset Switch OFF then back ON.
Caution
This Power Meter Reset Switch should always be ON during operation.

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3.4—Maintenance
The Chameleon is designed for maintenance-free operation and requires very little attention from users.
Caution
There are no user-serviceable parts inside. DO NOT remove the cover or attempt to service the
Chameleon. Unauthorized service will void the warranty laid forth in this manual.
3.4.1—No User Serviceable Components
There are no user servable components in the main Chameleon™100 enclosure. If there is a problem, replace
the unit with a spare and return the unit to Power Innovations for repair using an RMA number provided by Power
Innovations.
There is one exception. That is if the unit has an input junction box, it may be detached from the conduit for
installation and then reattached before powering up.
3.4.2—Cleaning
To ensure trouble-free operation, keep the unit clean by dusting the cover with a dry cloth. Keep vents clear of
dust and build-up.
3.5—Troubleshooting
Due to its unique design, the Chameleon must be serviced only by authorized personnel. If the unit fails to operate
properly, contact Power Innovations customer support.
If there is a problem with the Chameleon, refer to Table 1, Troubleshooting Guide before contacting Customer Service. If
the problem cannot be resolved, contact Power Innovations Customer Service at 801-785-4123.
Table 2—Troubleshooting Guide
Symptom
Problem
Solution
No output voltage.
INPUT breaker Tripped.
Reset ON breaker.
System is overheating.
Allow the system to cool. It will restart
automatically.
Verify that the system has adequate
ventilation.
Make sure the system is not overloaded.
Make sure ventilation fans are working (if
it has failed, call Customer Service).
Component failure.
Not user-serviceable.
Contact Customer Service.
Ventilation fan has failed.
Component failure. System will be
working but system may overheat.
Not user-serviceable.
Contact Customer Service.
Ethernet communication
has been lost.
The firmware may need to be
reset.
Turn the Power Meter Reset Switch OFF
then back ON.
Cooling fans have ceased
functioning.
1. The Power Meter Reset
Switch has been turned OFF.
2. The 12 VDC fan power supply
has failed.
1. Turn ON the Power Meter Reset
Switch.
2. Return Power Innovations for repair.

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4—Product Specifications
Table 3—Product Specifications
General
Chameleon100-125J21A1A
(125A)
Chameleon100-
100P21A00 (100A)
Chameleon100-
100P21A1A (100A)
Output
Capacity (VA)
104,000
83,000
83,000
Capacity (Watts)
Non-Continuous Service
104,000
83,000
83,000
Capacity (Watts)
Continuous Service
83,000
66,500
66,500
Nominal Voltage (3 phase)
480 VAC
None
480 VAC
Nominal Voltage (1 phase)
240 VAC
240 VAC
240 VAC
Frequency
60 Hz
60 Hz
60 Hz
Power Factor
1.00
1.00
1.00
Single Phase Outlets
21 20-amp C19 outlets
21 20-amp C19 outlets
21 20-amp C19 outlets
Three Phase Outlets
18-inch cable with L22-20R
None
18-inch cable with
L22-20R
Input
Current (amp)
125
100
100
Voltage
480 VAC Wye
480 VAC Wye
480 VAC Wye
Frequency
60 Hz
60 Hz
60 Hz
Power Factor
0.999
0.999
0.999
Connection Method
Terminal Block (3P, 5W) within
Junction Box on a 10-foot sealtite
conduit
IEC 60309 5100P7W
480 VAC, 100-amp plug
on a 10-foot cable
IEC 60309 5100P7W 480
VAC, 100-amp plug on a
10-foot cable
System
Efficiency
99%+
99%+
99%+
Short Circuit Rating
10,000
10,000
10,000
Output THD (linear load)
1.2%
1.2%
1.2%
Certifications
NRTL (TUV us)
Listed to UL 60950-1
Listed to UL 60950-1
Listed to UL 60950-1
CE
Upon Request
Upon Request
Upon Request
Environmental
Maximum Heat Dissipation kW
<1
<1
<1
Maximum Heat Dissipation
BTU/hr
<3412
<3412
<3412
Operating Temperature
Derating 7 °F (4 °C) for every
3,281 ft (1,000 m) above 6,600
ft (2,000 m)
32 to 104 °F (0 to 40 °C)
Up to 6,600 feet (2,000 m)
32 to 104 °F (0 to 40 °C)
Up to 6,600 feet (2,000
m)
32 to 104 °F (0 to 40 °C)
Up to 6,600 feet (2,000 m)
Humidity
0% to 90%
non-condensing
0% to 90%
non-condensing
0% to 90%
non-condensing
Audible Noise
<65 dBA at 1 meter
<65 dBA at 1 meter
<65 dBA at 1 meter
Physical
W x D x H (inches)
33.63 x 17.44 x 10.44
Without cables, conduits, J-Box
33.33 x 17.44 x 10.44
Without input cable
33.33 x 17.44 x 10.44
Without input cable
Total Weight
335 lb (152 kg)
322 lb (146 kg)
322 lb (146 kg)
Weight (without input j- box/
conduit or cable)
286 lb 130 kg)
290 lb (132kg)
290 lb (132kg)

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Limited Warranty
Power Innovations International, Inc. (hereinafter “Power Innovations”), warrants this product to be free from defects in
material and workmanship for a period of five years from the date of purchase. The warranty also includes 60-month
coverage on parts only.
Repair or Replacement
If any part or portion of the Power Innovations product fails to conform to the Warranty within the Warranty period, Power
Innovations, at its option, will furnish new or factory remanufactured products for repair or replacement of that portion or
part. Replacement parts or unit may be new or refurbished and will meet specifications of the original parts or unit.
Legal Rights and Restrictions
This warranty gives you specific legal rights. You may also have other rights which vary from state to state. This warranty
is limited to the original end user of the product and is not transferable. This warranty covers only Power Innovations-
supplied components. Service required as a result of third-party components is not covered under this warranty.
Proof of Purchase
Proof of purchase will be required by Power Innovations to substantiate date of purchase. Such proof of purchase must be
an original bill of sale or receipt containing name and address of seller, purchaser, and the serial number of the product.
Limitation of Remedies
Power Innovations’ entire liability and the User’s exclusive remedy will be repair or replacement of the unit if all conditions
described under “Limited Warranty” have been met. In no event will Power Innovations be liable for indirect, special,
incidental, consequential, or exemplary damages of any kind whatsoever arising out of the use of this unit, including
without limitation, lost profits, business interruption, or loss of data, whether any claim is based upon theories of contract,
negligence, strict liability, tort, or otherwise.
Incidental Damages
In no event will Power Innovations be liable for indirect, special, incidental, consequential, or exemplary damages of any
kind whatsoever arising out of the use of this unit, including without limitation, lost profits, business interruption, or loss of
data, whether any claim is based upon theories of contract, negligence, strict liability, tort, or otherwise.