Littfinski Daten Technik Interface s88 User manual

L ittfinski D aten T echnik ( LDT )
Assemby Instruction
Components for the Transponder Technology (RFID)
Interface s88
TD-88
TD-88-B Part-No.: 060021
>> kit (-B)<<
The Interface TD-88 is suitable for the s88-Feedback
Bus. It is able to manage up to 31 Transponder-Readers
COL-10 and feeds the transponder data into the s88-
Feedback Bus.
The transponder data will be transmitted via the High
Speed Interfaces HSI-88 respectively via the HSI-88-
USB to the PC.
This product is not a toy! Not suitable for children under 14 years of age!
The kit contains small parts, which should be kept away from children under 3!
Improper use will imply danger of injuring due to sharp edges and tips! Please store
this instruction carefully.
Introduction:
You have purchased the s88-interface TD-88 as a kit supplied
within the assortment of Littfinski DatenTechnik (LDT).
•These kits are of high quality and easy to assemble.
We are wishing you having a good time for assembling and
application of this product!
General:
Tools required for the assembly
Please assure that the following tools are available:
•a small side cutter
•a mini soldering iron with a small tip
•solder tin (if possible 0.5mm diameter)
Safety Instructions
•We designed our devices for indoor use only.
•All electrical and electronic components included in this kit
shall be used on low voltage only by using a tested and
approved voltage transducer (transformer). All components
are sensitive to heat. During soldering the heat shall be applied
for a very short period only.
•The soldering iron develops a heat up to 400°C. Please keep
continual attention to this tool. Keep sufficient distance to
combustible material. Use a heat resistant pad for this work.
•This kit consist of small parts which can possibly be swallowed
from children. Children (especially under 3 years) shall not
participate on the assembly without supervision.
Set-Up:
For the board assembly please follow exact the sequence of the
below assembly list. Cross each line off as done after
completing the insertion and the soldering of the respective part.
With reason to different makes of electrolytic capacitors you
will find different markings of the polarity. Some are marked with
"+" and some are marked with "-". Each capacitor has to be
assembled to the board that the marking on the capacitor is in
correspondence with the marking on the pc-board.
For tantalum capacitors please attend to the connection wire
marked "+". This wire has to correspond to the printed mark on
the pc-board.
The flattened side of the transistors has to be observed.
Light emitting diodes have to be assembled that the long wire
of the diode corresponds to the mark "+" on the pc-board. Before
assembly please slip the distance spacer onto the connection
wires.
Integrated circuits (IC`s) are either marked with a half round
notch on one end or a printed point for the correct mounting
position. Push the IC`s into the correct socket assuring that the
notch or the printed point is corresponding to the half-rounded
marking on the pc-board.
Please attend to the sensitivity of the IC`s to electrostatic
discharge which will cause immediate damage of the IC. Before
touching those components please discharge yourself by
contacting an earthed metal (for example an earthed radiator) or
work with an electrostatic safety pad.
Assembly List:
Pos.
Qty.
Component
Remarks
Ref.
Done
1 1 Printed circuit board
2 1 Resistor 3,3KOhm orange-orange-black-brown R1
3 2 Resistors 8,2kOhm gray-red-black-brown R2, R3
4 2 Resistor 100kOhm brown-black-black-orange R5, R6
5 1 Resistor 1MOhm brown-black-black-yellow R4
6 1 IC-Socket 40poles IC1
7 1 IC-Socket 8poles IC4
8 2 IC-Sockets 16poles IC2, IC3
9 4 Capacitors 100nF 100nF = 104 C1...C4
10 1 Electrolytic cap. 100uF/25V attend to the polarity! C5
11 1 Tantalum cap. 10uF/10V attend to the polarity! C6
12 1 Resonator 8MHz CR1
13 1 Transistor BC 547 attend to the polarity! T1
14 1 Pin-plug bar 6poles ST2
15 1 LED plus distancespacer attend to the polarity! LED1
16 1 Clamp 2poles KL1
17 1 Connection cable 6poles attend to the colors! ST1
18 1 IC: AT89C52 attend to the polarity! IC1
19 1 IC: MAX483 attend to the polarity! IC4
20 2 IC: 4014 attend to the polarity! IC2, IC3
21 Final Control
Made in Europe by
Littfinski DatenTechnik (LDT)
Bühler electronic GmbH
Ulmenstraße 43
15370 Fredersdorf / Germany
Phone: [phone] / 867-0
Internet: www.ldt-infocenter.com
Subject to technical changes and errors. 09/2022 by LDT

Soldering instruction
Provided you have no special experience in soldering electronic
components please read first this soldering instruction before starting the
job. Soldering has to be trained!
1. Never use additional fluxes for soldering electronic circuits which
contain acids (e.g. zinc chloride or ammonium chloride). Those can
destroy components and printed circuits when not washed off
completely.
2. As soldering material only lead free soldering tin with a rosin core for
fluxing should be used.
3. Use a small soldering iron with max 30 Watt heating power. The
solder tip shall be free from scale to assure an excellent heat transfer
to the area to be soldered.
4. The soldering shall be performed on a speedy way because a long
heat transfer can destroy the components. To much or to long
heating can take off the copper pads and copper tracks from the
board.
5. For a good soldering a well tinned solder-tip has to be brought in
contact to the copper-pad and the component wire at the same time.
Simultaneous a little solder-tin shall be applied for heating up. As
soon as the solder-tin starts melting the tin wire has to be taken away.
Just wait until the tin has well wetted the pad and the wire and take
the soldering iron away from the soldering area.
6. Make sure not to move the just soldered component for about 5
seconds after removing the soldering iron. This should create a silver
shining faultless soldering joint.
7. For a faultless soldering joint and well done soldering is a clean non-
oxidized soldering-tip absolutely required. It is not possible to perform
a sufficient soldering joint with a dirty soldering tip. Therefore please
clean the soldering tip from excessive solder-tin and dirt by using a
wet sponge or a silicone cleaning pad after each soldering process.
8. After completion of the soldering all connection wires have to be
cutted off directly above the soldering joint by using a side cutter.
9. By soldering semiconductors (transistors, diodes), LED`s and IC`s is
it very important never to exceed the soldering time of 5 seconds to
prevent the destruction of the component. It is absolutely required to
attend to the correct polarity of the component before starting the
soldering process.
10. After the board assembly carefully control the pc-board about correct
insertion of the components and the correct polarity. Please check if
no connections or copper tracks are accidentally short circuited by
soldering tin. This can not only result to malfunction of the module
but also result to a destruction of expensive components.
11. Please take into account that improper soldering joints, wrong
connections, faulty operation or wrong board assembly is not a
matter within our sphere of influence.
General installation information
The contact-wires of resistors and diodes to be assembled in a lying
position shall be bended in accordance to the raster distance into a right
angular position and assembled into the specified bores (in accordance
to the board assembly plan or the assembly markings). To prevent that
the components will not fall out by turn-over the pc-board please bend
the connection wires about 45° apart and solder them carefully to the
copper pads on the rear side of the board. Finally the excessive wires
shall be cutted off with a small side cutter.
The resistors in the supplied kits are metal-foil resistors. Those have a
tolerance of 1% and are marked with a brown “tolerance-ring”. The
tolerance ring can be identified by the larger margin distance respectively
the larger distance to the other four marking rings. Normally there are five
color rings on the metal-foil resistors. To read the color code you have to
locate the resistor that way that the brown tolerance ring will be on the
right side. The color rings will be red now from left to right!
Please take care to assemble diodes with the correct polarity (position of
the cathode marking). Take care about a very short soldering time! The
same will apply to the transistors and the integrated circuits (IC`s). The
flat side of the transistors has to correspond with the marking on the pc-
board.
The transistor legs should never be assembled in a crossed position.
Further those components should have a distance of about 5mm to the
board. Attend to the short soldering time to prevent the damage of the
component by excessive heat.
Capacitors shall be assembled into the respective marked bores, the
wires to be bent a little apart and careful soldered to the copper pad. By
the assembly of electrolytic capacitors (electrolytic cap) it has to be
attended to the correct polarity (+,-)! Wrong-way soldered electrolytic
capacitors can explode during the application! Therefore is it very
important to check the correct polarity two- or even better three-times. In
addition it has to be attended to the correct capacitor values, e.g. n10 =
100pF (not 10nF!).
A careful and clean assembly will drastically reduce the possibility that
anything will not be in correct function. Check every step and every
soldering joint two times before carrying on! Attend closely to the
assembly list! Perform the described step not different and do not skip
any step! Mark each step as done at the foreseen column after assembly
and careful check.
Take your time. Private work is no piece-work because the time for
careful assembly work is much less than an extensive fault diagnosis.
Final assembly
Sockets and integrated circuits (IC´s) of the kits will be supplied on a
piece of foam to assure safe transport.
This foam shall never be used below or between components as this
foam is electrical conductive.
In case the kit will be taken into operation the conductive foam can
produce a short circuitry and destroy the complete kit. Anyhow the
function of the module will not be as expected.
Warranty
As we have no influence to the proper and correct assembly we have to
limit our warranty to the complete supply and the faultless quality of the
components.
We guarantee the function of the components in accordance to the
identified values within a non-assembled condition of the parts and the
compliance of the technical data of the circuit by attending to the
respective soldering instruction and the specified start of operation of the
module including connection and operation.
Further demands are not accepted.
We are not taking over any warranty nor any liability for any harm or
sequential damage connected to this product.
We reserve our right for a repair, rework, supply of replacement or refund
of the purchase price.
The following criteria will result to a non-repair respectively to a lost of
right to claim under guarantee:
•if acid-containing soldering tin or fluxes with corrosive content and
others have been used
•if the kit has been improper soldered or assembled
•by alterations or repair-trials on the device
•by own circuit amendments
•by construction of non-intended improper displacement of
components, free wiring of components etc.
•application of other non-original kit-components
•by damaging of copper tracks or soldering copper pads on the board
•by wrong assembly and the sub sequential damages
•overloading the module
•by damages caused by intervention of foreign persons
•by damages caused by disregarding the operation manual
respectively the connection plan
•by connecting a wrong voltage respectively a wrong current
•by wrong polarity connection of the module
•by wrong operation or damages caused by negligent usage or abuse
•by defects caused by bridged or wrong fuses.
All such cases will result to a return of the kit to your expenses.
Subject to technical changes and errors. 05/2013 by LDT