LJ Star LumiStar 1000 User manual

Metaglas‚
Mechanically Prestressed Sight Glass
Installation / Operation / Maintenance
Manual
P.O. Box 1116
Twinsburg, OH 44087
Phone: [phone] •Fax: [phone]
E-mail: [email protected] •Web Site: www.ljstar.com
LumiStar®1000TM LED, 12-24V
Installation and Operating Instructions

Table of Contents
1.00 Warranty.....................................................................................................................2
1.10 Exceptions
1.20 Provisions
2.00 Introduction................................................................................................................2
2.10 Important Note on Application
2.20 General Operating Conditions
3.00 Mechanical Installation .............................................................................................2
3.10 Sight Glass Types and Sizes Suitable for Mounting
3.20 Mechanical Installation – USL13
3.21 Mounting using Hinged Bracket
3.22 Mounting using Flange Adapter
3.30 Mechanical Installation – USL33
3.31 Assembly to Sight Glass
4.00 Electrical Installation.............................................................................................2
4.10 Supply Requirements
4.11 Notes
4.20 Electrical Connection
4.21 M12 Connector – for Remote Push-Button Operation
4.22 Standard Electrical Connection
5.00 Operation....................................................................................................................2
5.10 Continuous Mode – for Indicator-Equipped Luminaire
5.20 Button Operation – for Button-Equipped Luminaire
6.00 Safety...........................................................................................................................2
7.00 Maintenance ...............................................................................................................2
Manual: 02-0158 - IOM 105/22

1.00 Warranty
L. J. Star warrants its LumiStar1000 LED Luminaires against defects in material and
workmanship for a period of eighteen months from the date of shipment. L. J. Star will,
at its option, repair or replace those products that fail to perform as specified with the
following exceptions.
1.10 Exceptions
Luminaires that have been opened. These luminaires are sealed products and opening
of the light housing will void any warranty of the product, expressed or implied.
Luminaires that have been subject to misuse, mishandling, misapplication, neglect
(including, but not limited to improper maintenance), accident, or improper installation
Luminaires that have been modified (including, but not limited to use of unauthorized
parts or attachments), adjusted, or repaired by persons not authorized by L. J. Star.
1.20 Provisions
L. J. Star’s responsibility hereunder is limited to repairing or replacing the product
at its expense. L. J. Star shall not be liable for loss, damage, or expense directly or
indirectly related to the installation or use of its products, or from any other cause or for
consequential damages. It is expressly understood that L. J. Star is not responsible for
damage or injury caused to other products, building, property or persons by reason of
the installation or use of its products.
This warranty is in lieu of any other warranty expressed or implied by any party other
than L. J. Star. Repairs and/or replacements shall be at the sole discretion of L. J. Star
based upon the terms and conditions.
2.00 Introduction
2.10 Important Note on Application
Sight glass luminaires are intended solely for mounting on sight glass fittings. Under
no circumstances should these luminaires be used for sealing vessel openings. An
appropriate sight glass fitting must be used at all times.
Luminaires must always be installed, connected, and serviced by persons who have
been specially trained and authorized to do said work.
2.20 General Operating Conditions
Independent of internal pressure/vacuum in the vessel, LumiStar1000 LED luminaires
are approved for use in ambient temperatures from -40ºC up to +80ºC at the cable
entry. For use in non-hazardous areas.
Manual: 02-0158 - IOM 205/22

3.00 Mechanical Installation
3.10 Sight Glass Types and Sizes Suitable for Mounting
- Circular weld-on sight glass fitting to DIN 28120: size DN 50 (3” view
diameter) and larger
- Circular ANSI bolt-on sight window: size 1” and larger
- Visual flow indicators: size 1” and larger
- Circular weld-neck sight glass fitting series MV: size DN 50 and larger
DN50 and DN65 require flange adapter
- Sanitary clamp connection series MetaClamp: size 1” and larger
3.20 Mechanical Installation – USL13
3.21 Mounting using Hinged Bracket
The mounting bracket is supplied with the LumiStar1000 LED USL13 luminaire.
Fix bracket to a blind hole drilled and tapped on the cover flange of sight glass
using supplied M6 screw.
3.22 Mounting using Flange Adapter
Flange adapter mounting is required for DIN 11851 units in sizes DN50 and
DN65
Adapter fits under the slotted cover nut of DIN 11851 unit. Place gasket between
adapter and glass. Tighten slotted cover nut. Place LumiStar1000 into adapter
sleeve. Tighten set screws to secure.
3.30 Mechanical Installation – USL33
The LumiStar1000 LED USL33 luminaire is designed for mounting to a circular male
upstand on the cover flange of a sight glass. An O-ring provides a seal to the sight
glass. The most popular version of mounting is to Metaclamp Type 80 USL33.
3.31 Assembly to Sight Glass
Verify O-ring is in place on male circular upstand on sight glass. Place LumiStar1000
body (lens side) over upstand. Tighten set screws to secure.
Sight glass assembly to vessel per manufacturer instruction.
Manual: 02-0158 - IOM 305/22

Manual: 02-0158 - IOM 405/22
4.00 Electrical Installation
4.10 Supply Requirements
Voltage: 12-24V AC/DC – Regulated
Power: 12W
4.11 Notes
CE compliance is achieved only with use of power supply components pursuant
to the EMC directive (2014/30/EU) and, if applicable, the Low Voltage
Directive (2014/35/EU).
Recommended - Connect supply to separate branch circuit to avoid potential
interference from adjacent equipment.
4.20 Electrical Connection
4.21 M12 Connector – for Remote Push-Button Operation
WARNING
ELECTRICAL CONNECTIONS MUST BE MADE WITH NO POWER
SUPPLIED TO LIGHT. FAILURE TO DO SO COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY DAMAGE.
- 5-pin, A-type M12 connector cable (3-meter length) is supplied with
Luminaire.
- Connect cable to light. Connect free wires per chart below.
- Unit is internally wired ready for operation.
Brown Blue Gray Black White
+Vin -Vin GND Ext. Switch Ext. Switch
4.22 Standard Electrical Connection
WARNING
ELECTRICAL CONNECTIONS MUST BE MADE WITH NO POWER
SUPPLIED TO LIGHT. FAILURE TO DO SO COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY DAMAGE.
- Equipped with a factory mounted cable gland. Supplied with a 3-meter
power cable.
- Connect red wire to +Vin. Connect black wire to -Vin. Connect bare wire to
GND.
- Unit is internally wired ready for operation

5.00 Operation
5.10 Continuous Mode – for Indicator-Equipped Luminaire
- When power is applied, the blue LED on the indicator will blink twice while the
processor initializes.
- The LED and luminaire will remain on while power is supplied and turn off when
power is removed. Control operation using external on/of power switch.
5.20 Button Operation – for Button-Equipped Luminaire
The below instructions apply to LED luminaires equipped with a button on the housing
and/or to LED luminaires equipped with an M12 connector cable connected to an
external switch.
- When power is applied, the blue LED on the switch will blink twice while the
processor initializes. The LED will then periodically flash to indicate power is
applied.
- One Button Press: 2-minute on time. Light shuts off after 2 minutes. Second press
turns off light.
- Two Rapid Presses: 30-minute on time. Light shuts off after 30 minutes. Additional
press turns off light.
- Three Rapid Presses: Light becomes dimmable. The light will dim 10% for every
button press. When the light reaches 10% output, indicated by a flash, each press will
increase the light output by 10%.
- Press and Hold: Switch becomes momentary. Light remains on until switch is
released.
6.00 Safety
- Do not look directly into light source – risk of eyesight damage.
- Use caution when touching housing body as heat is generated during operation.
Manual: 02-0158 - IOM 505/22

Manual: 02-0158 - IOM 605/22
7.00 Maintenance
- Keep luminaire clean and free of dust.
- Inspect luminaire for damage to glass.
- Inspect luminaire for inadequate sealing, shown by moisture buildup on the interior
of the lens.
- Do not open the luminaire to perform service. In the event of a malfunction, please
contact L. J. Star to coordinate service