Lotus 2013 Exige S Guide

Updated 1st October 2013

026, 036, 045, 500....Elan
050....Elan+2
046, 054, 065, 074....Europa
075....Elite S1
076....Eclat S1
079....Esprit S1/S2/S2.2
FOREWORD
This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus
policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.
Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept
liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights.
USE OF THE PARTS LIST
This parts list covers the Exige S range, 2012 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may some-
times use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly
identify the applicable parts list section.
PART NUMBERS
Part numbers used in this publication are in the format as follows:
Modification Functional Supply Route
Identifier Group (internal use)
A 138 B 1234 F
Vehicle/Engine Type Part Serial
Number of First Usage Number
Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable
- refer to the remarks and option columns.
Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used.
Functional Group: Asingle letter indicating the functional area of the parts first use
A= Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim
B = Body F = Transmission K = Cooling Q = Clutch V = Soft Trim
C = Front Suspension G = Wheels & Tyres L = Fuel System R = Final Drive W = Standard Fixings
D = Rear Suspension H = Steering M = Electrics S = Exhaust
907....4 cyl. 2.0 NA
910....4 cyl. 2.2 turbo
912....4 cyl. 2.2 NA
920....4 cyl. 2.0 turbo
918....V8 3.5 turbo
082....Esprit Turbo
083....Elite S2
084....Eclat S2
085....Esprit S3
089....Excel
100....Elan 1990
111....Elise
340....340R
117....Elise 2 (Rover)
117....Elise 2001 MY
120....Elise111R
121....Elise USA
122....Exige 2
123....Exige USA
124....Europa 2006
127....2-Eleven
128....Exige S (euro)
129....Exige S (fed)
131....Elise S (1ZZ)
132....Evora
138....Exige S
Updated 1st October 2013

SCCGA11121HC7101234
2GR
0564901
VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER
The Vehicle Identification Number (V.I.N.) is located on the left hand side of the windscreen and stamped on the chassis in the right hand front wheelarch area,
viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the chassis sideframe alongside the driver’s seat..
The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing.
Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by
V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed
during the car’s life.
The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes
and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted
S C C L H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Manufacturer
Code
Brand
L = Lotus
Model
KH = Exige EU
HH = Exige Row
Engine
S = 2GR-FE 257 kW
Restraint
A = 3pt no SIR
C = Front 3pt. Dual SIR
Check
Digit
Model Year
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
Plant
H = Hethel
Market Spec.
A = LHD USA
B = LHD Canada
C = RHD Other
D = LHD Other
E = Gulf States
H = LHD Track
J = RHD Track
L = South Korea
N = China
Build Type
1 = Std.
2 = Proto.
Serial Number
Updated 24th January 2013

10.00 Body
10.01 Body: Front & Rear Clamshells & Fixings
10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
10.04 Crash Structures
10.09 Front Services Access Panels
10.11 Tailgate & Release Mechanism
10.13 Engine Compartment, Cover, Latch Mechanism
10.15 Door Shells, Beams, Hinges
10.17 Door Latch Mechanism
10.23 Bumpers, Valences Spoilers & Aerofoils
10.25 Undertray & Diffuser
10.31 Towing Strut/ Hook
11.00 Glazing and Seals
11.01 Windscreen, Door Glass, Seals & Weather Strips
11.02 Door Window Lift Mechanism
12.00 Exterior Fittings
12.01 Wheelarch Liners
12.02 Soft Top Roof, Cant Rails, Roof Bows
12.03 Grilles and Louvres
12.04 Roof Panel, Seals & Fixings
12.05 Decals, Badges & Protective Film
12.07 Licence Plate Mountings
12.09 Exterior Driving Mirrors
13.00 Seats & Seat Belts
13.01 Seat Runners
13.02 Seat Assemblies, front
13.27 Seat Belts, front
14.00 Pedal Box & Fascia
14.01 Pedal Box, Pedals, Throttle Control
14.05 Fascia Structure & Supporting Hardware
14.10 Instrument Cowling
15.00 Interior Trim
15.05 Interior Driving Mirror & Sunvisors
15.11 Interior Trim & Stowage Provision
15.13 Front Door Trims
15.18 Interior Trim, Chassis Trim Panels
15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds
15.24 Luggage Compartment Carpet
15.30 Carpeting & Mats
16.00 Sound Insulation
16.01 Passenger Compartment Sound Insulation
17.00 Electrical
17.01 Harnesses, Leads
17.03 Horn, Inertia Switch, Modules, Fuses & Relays
17.05 Interior Switches, Auxiliary Power Socket
17.06 Engine Management & Sensors
17.07 Instruments, Tell Tales, & Displays
17.11 Exterior Lamps, Except Headlamps
17.13 Headlamps
17.17 Interior Lamps
17.21 Windscreen Wiper Motor, Wipers & Washers
17.27 In Car Entertainment
17.31 Battery, Clamps, & Cables
17.33b Security Alarm System, PFK, 2008 MY
17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors
Date: 09-May-12 Function Code List: Page 1 of 3

18.00 Heating, Ventilation, Air Conditioning
18.01 Heater/ Air Conditioning Assemblies, Housings
18.03 AC Components, Pipes, Hoses
18.05 Heater, Pipes, Hoses
18.07a AC Interior Blower Motor
18.09a AC/Heater Driver Operated Controls
18.12 AC/Heater Air Distribution Plenum
18.13 Air Trunking, Ducts & Ventilators
18.14 AC Air Recirculation System
19.00 Labels & Literature
19.01 Labels,Certificates, Literature etc.
19.03 Owner's Handbooks & Service Notes Manuals
30.00 Chassis
30.01 Chassis, Subframes
30.02 Seat Belt Mounting Frames, Stays
31.00 Suspension
31.01 Front Suspension, Incl. Hubs
31.03 Rear Suspension, Incl. Hubs
32.00 Steering
32.01 Rack & Pinion, & Lower Column
32.05 Upper Column, Steering Wheel
33.00 Brakes
33.01 Brake Discs, Calipers, & Parking Brake Assembly
33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
33.05 Parking Brake Mechanism
34.00 Wheels & Tyres
34.01 Wheels, Tyres & Valves
40.00 Engine
40.00 Engine Assemblies
40.01 Engine Block & Oil Pick up
40.01a Engine Mounts
40.02 Gaskets & Sealants, Top Overhaul Set
40.02a Gaskets & Sealants, Bottom Overhaul Set
40.03 Sump Assembly
40.05 Cylinder Head , Valves, Springs
40.07 Camshafts, Tappets, Cam Cover
40.08 Camshaft Drive Chain & Sprockets
40.09 Pistons, Con-rods, Liners
40.11 Crankshaft, Bearings, Flywheel
40.13 Water Pump Assembly, Thermostat
40.15 Lubrication System
40.17 Ignition System, Spark plugs & Plug Top Coils
40.19 Alternator and Starter Motor
40.21 Exhaust Manifold
40.23 AC Compressor
41.00 Belts and Pulleys
41.03 Auxiliary Drive Belts & Pulleys
42.00 Induction Systems
42.01 Airboxes, Trunking & Air Filters
42.04 Throttle Body, Mechanism & IAC Valve
42.05 Fuel Injection System
42.09 Supercharger
43.00 Emission Equipment
43.03 Vacuum System, Hoses, Pipes & Fittings
Date: 09-May-12 Function Code List: Page 2 of 3

44.00 Fuel System
44.01 Fuel Tanks, Filler
44.03 Fuel Pump; Filter, Pipes
44.05 Charcoal Canister & Evaporative Loss System.
45.00 Exhaust
45.01 Exhaust System
45.05 Heatshields
46.00 Cooling
46.01 Engine Cooling System & Fan
46.02 Engine Cooling System
46.07 Single Oil Cooler System Engine
47.00 Transmission
47.01 Clutch & Release Mechanism
47.03 Transmission Assembly
47.05 Gearchange Mechanism, External
47.06 Gear Selector Mechanism, Internal
47.07 Gears, Shafts & Bearings
47.11 Final Drive & Bearings
47.15 Driveshafts & Seals
60.00 Special tools
60.01 Tool Kit
60.01a Diagnostic Equipment
60.02 Special Tools
80.00 Bulk Items
80.20a Touch-in Paint Pencil Range
Date: 09-May-12 Function Code List: Page 3 of 3

10.01
2
4
3
1
10
17
6
8
9
8
28
22 21
5
10
19
20
7
40
11
11
39
12
15
14
13
16
23
35
18
27 26
11
12
25
24
31
34
30
33
32
29
36
37
38
41
Updated 27th february 2013

Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
01 Front Clamshell Assembly Primed A138B0100K 1
02 Rear Clamshell Assembly Primed C138B0127K 1
02a Rear Clamshell Assembly Primed A138B0246J Holes for soft top stay 1Roadster
03 'A' Panel Assembly Primed LH A138B4115K 1
04 'A' Panel Assembly Primed RH A138B4116K 1
05 Bracket , front clam side A138B0121F 2
06 Bracket, front clamshell to 'A' post, LH A120B4079F 1
07 Bracket, front clamshell to 'A' post, RH A120B4080F 1
08 Screw, M6 x 16, hex. hd., clamshell fixing A075W1028Z 10
09 Washer, flat, M6 x 20 x 2.5, clamshell fixing B082W4016F 6
10 Screw, M6 x 20, hex. flg hd., clamshell fixing A132W5004F 8
11 Screw, M8 x 25, button hd., S/S, clamshell fixing A111W7175F 6
12 Washer, flat, M8 x 16.5 x 1.6, clamshell fixing A111W4175F 4
13 Screw M5 x16 hex hd s/s A111W1163F 5
14 Washer Flat 3/16 x 3/4 x 16g s/s B075W4009Z 5
15 Speed Nut M5 B100W6372F 5
16 Shim, front clamshell alignment, 0.5mm A116B0460K As req.
16a Shim, front clamshell alignment, 1.0mm A116B0461K As req.
Function Code: 10.01, Page: 1
Updated 31st May 2013

Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
17 Scrivet, panel radiator shroud A120W6848F 6
18 Boot Access Panel A132B0121F See 1601 for insulation 1
19 Bracket Wheelarch LH A138B4165F 1
20 Bracket Wheelarch RH A138B4166F 1
21 Screw, M6 x 16, hex. hd., clamshell fixing A075W1028Z 4
22 Washer, flat, M6 x 18 x 1.0, clamshell fixing B082W4018F 4
23 Edge Finisher, rear header A117B6010F 1
24 Screw M5 x 12 flg btn hd, bracket assembly A111W7183H 4
25 Nut M6, wheel arch bracket A075W3020H 2
26 Screw M6 x 10 hex hd, wheel arch bracket A075W1026F 2
27 Washer, flat, M6 x 18 x 1.0, wheel arch bracket B082W4018F 2
28 Bolt M8 x 25 hex flg, bootbox to subframe A132W5006F 1 fixing used for battery tray 5
29 Washer, flat, M8 x 25 x 1.5, bootbox to subframe B075W4021F 1 fixing used for battery tray 5
30 Bracket Assembly, rool hoop LH A138B4123F 1
30a Bracket Assembly, rool hoop RH A138B4124F 1
31 Shim, 9 x 28 x 3, clamshell to subframe A124B0255F As req.
31a Shim, 9 x 28 x 2, clamshell to subframe A124B0256F As req.
32 Screw M6 x 25, clamshell to header A075W1031F 2
33 Washer Shakeproof M6, clamshell to header A075W4046F 2
34 Washer, flat, M6 x 20 x 2.5, clamshell to header A075W4016F 2
35 Screw M6 x 14 flg hd, access panel A116W5233F 6
Function Code: 10.01, Page: 2
Updated 31st May 2013

Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
36 Grommet Blanking 15.9mm, unused tailgate release cable
hole
A138W6011F 1
37 Screw, M6 x 16, hex flg. hd. wheel arch bracket A132W5003F 2
38 Blanking Patch, 20 mm dia A111V0206F 4
39 Washer, flat, M8 x 25 x 1.5, clamshell fixing B075W4021F 2
40 Washer, flat, M6 x 25 x 1.4, clamshell fixing A075W4017F 4
41 Shim, front clamshell alignment, 1.6mm A116B0985F 4
Function Code: 10.01, Page: 3
Updated 31st May 2013

10.02
5
4
7
6
1
2
3
See 10.04
8
8
10
9
12
11
13
13
14
Updated 17th August 2012

Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
Option
01 Windscreen Frame Assembly Painted A138B0222K 1
02 Gutter Windscreen B138B0080F 1
03 Bodyside Assmbly Primed LH C138B4105K 1
04 Bodyside Assmbly Primed RH C138B4106K 1
05 Panel Rear Bulkhead B138B0095F 1
06 Side Intake Assembly LH A138B4127K 1
07 Side Intake Assembly RH A138B4128K 1
08 Bondnut M6 A117B0299F 6
09 Finisher Panel, front sill recess, LH B117U0169F 1
09a Finisher Panel, front sill recess, RH B117U0168F 1
10 Plastic Fastener, panel fix. A100W6479F 4
11 Screw, M6 x 16, hex. flg hd., side intake A126W1215F 6
12 Washer Flat M6, side intake A126W4213F 6
13 Edge Finisher, 'B' post A117U0462F 2
14 Grommet Blanking 35.9mm, A138W6009F 1
Function Code: 10.02, Page: 1
Updated 31st May 2013

10.04
1
2
11
10
6
9
5
4
3
8
7
12
13
14
Updated 1st July 2013

Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.04 Crash Structures
Option
01 Front Crash Structure Assembly B138B0058K 1
02 Panel Assembly, front undershield A138B0226F 1
03 Screw M6 x 12 hex flg A111E6007F 3
04 Screw M5 x 16 hex A111W1163F 6
05 Washer Flat 3/6 x 3/4 x16g B075W4009Z 6
06 Speed Nut M5 B100W6372F 6
07 Setscrew M6 x 25 hex flg hd A132W5014F 4
08 Washer M6 x 25 x 1.4 s/s B075W4017F 4
09 Speed Nut M5 B100W6372F 5
10 Side Impact Foam, LH A138B4063F 1
11 Side Impact Foam, RH A138B4064F 1
12 Screw M5 x16 hex hd s/s A111W1163F 5
13 Washer Flat 3/16 x 3/4 x 16g s/s B075W4009Z 5
14 Edge Finisher A111V6034V 275mm
Function Code: 10.04, Page: 1
Updated 1st July 2013

10.09
1
5
10 16
2
6
9
7
25
24
21
4
22
12
15
17 11
14
8
18
19
23
13
3
20
26
27
28
Updated 4th April 2013

Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.09 Front Services Access Panels
Option
01 Front Access Cover Primed B138B0097K 1
02 Pin, access cover A138B0120F 2
03 Grommet X036B6010F 2
04 Latch, front access cover A132U6088F 1
05 Bracket Assembly, access pin B138B0107F 2
06 Grommet A138W6004F 3
07 Shim A132U0340F 4
08 Bracket, latch striker C138B0039F 1
09 Nut M6 hex flg A117W3180F 2
10 Washer M6 x 20 x 2.5 A075W4016F 4
11 Lever, access cover release B138B0044F 1
12 Knob, taper female A138W2012F 1
13 Bush Flanged A138W4000F 1
14 Screw M6 x 16 btn cap s/s black A082W7105F 1
15 Nut Nyloc M6 A075W3009F 1
16 Nut M6 hex flg A117W3180F 4
17 Washer M6 x 15 x 1.5 s/s black A082W4133F 1
18 Mounting Block Assembly A120B0325F 2
Function Code: 10.09, Page: 1
Updated 31st May 2013

Dep Part Description Part NumberRemarks Qty
Function Code 10.09 Front Services Access Panels
Option
19 Screw M4 x 20 pozi csk A100W5156F 8
20 Shim, 1.5mm, mounting block to clamshell A120B0323F As req.
21 Screw M8 x 25 btn cap A111W7175F 2
22 Screw M6 x 35 btn cap s/s black A132W7004F 1
23 Washer M6 x 15 x 1.5 s/s black A082W4133F 2
24 Pin, access cover latch A138B0212F 1
25 Washer A132U6081F 1
26 Screw M5 x 16 pan pozi A082W5184F 1
27 Washer M8 x 25 x 1.5 s/s B075W4021F 2
28 Buffer,alarm switch A138W6007F To be confirmed 1
Function Code: 10.09, Page: 2
Updated 31st May 2013

10.11
1
5
18
12
6
22
21
20
19
14
4
2
3
24
23
9
8
11
9
8
7
15
16
17
13 25
26
27
28
29
30
31
32
33
36
35
34
37
Updated 1st October 2013

Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Option
01 Tailgate Assmbly Primed B138B0122K Holes for rear wing 1
01a Tailgate Assmbly Primed A138B0262S Without holes for rear wing 1
02 Latch Assembly, tailgate A082U6087F 1
03 Cable, tailgate release LHD/RHD A138B0088F 1
04 Plate, tailgate striker A138B0156F 1
05 Seal Boot Box B138B0074F 1
06 Hinge Assembly, tailgate A122B0084F 2
07 Screw, M6 x 18, hex. hd., hinge to clamshell A075W1029Z 4
08 Washer, spring, M6, hinge to clamshell/tailgate A075W4035Z 8
09 Washer, flat, M6 x 20, hinge to tailgate A075W4016Z 4
10 Washer, flat, M6 x 12, hinge to clamshell A100W4127F 4
11 Screw, M6 x 25, hex. hd., hinge to tailgate A075W1031F 4
12 Shim, hinge rotor to tailgate A122B0199F As req.
13 Striker Pin A116B0468F 1
14 Nutplate, M10, floating, striker pin fixing B111U0032F 1
15 Nut, striker pin A120B0379F 1
16 Spring, striker pin A111U6023F 1
17 Spring Retainer Cup A120B0378F 1
Function Code: 10.11, Page: 1
Updated 1st October 2013

Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Option
18 Strut, tailgate A138B0165F 2With Wing
18a Strut, tailgate A138B0164F 2
Without Wing
19 Rubber Buffer X046B6113Z 4
20 Screw, M6 x 25, hex. flg. hd., tailgate stop A132W5014F 4
21 Nut, flg. M6, tailgate stop A117W3180F 4
22 Washer, flat, M6 x 18 x 1, tailgate stop B082W4018F 4
23 Bracket, release handle to chassis, LH B122B0151F 1
23a Bracket, release handle to chassis, RH B122B0152F 1
24 Handle Assembly, tailgate release, LHD A122B0251S 1
24a Handle Assembly, tailgate release, RHD A122B0252S 1
25 Striker Cover, bootbox A138V0110F 1
26 Anti Tamper Bracket B138B0228F 1
27 Solderless Nipple A116W6762F 1
28 Washer M10 x 20.5 x 1.5 A075W4023F 1
29 Bush, cable retaining A111U6049F 2
30 Screw M8 x 25 skt btn s/s A111W7175F 2
31 Washer M8 x 25 x 1.5, s/s B075W4021F 2
32 Spacer, slider A138B0278F 2
33 Grommet, tailgate release cable A138W6004F 2
34 Cover, release handle bracket, LHD B122U0015F 1
34a Cover, release handle bracket, RHD B122U0016F 1
Function Code: 10.11, Page: 2
Updated 1st October 2013