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Lotus 1972 EUROPA Instruction manual

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----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ----------------------------------------------------------------------------------------
LOTUS EUROPA
Workshop Manual
LOTUS CARS LIMITED
Norwich Norfolk, Nor. 92W England
Telephone: Wymohdham 3411. Cables: Lotus. NORWICH Telex: 97401
Part No A046T0327Z August 1972 ©
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1
NOTE: Lotus policy is one of continuous product improvement and the right is reserved to alter specifications
at any time without prior notice.
Whilst reasonable efforts have been made to ensure that at the time of publishing this manual is correct, the
descriptions and illustrations appearing are not binding.
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2
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3
CONTENTS
Technical Data Page 9
Chassis A
Body B
Front Suspension C
Rear Suspension D
Engine E
Transmission F
Hubs, Wheels and Tyres G
Steering H
Brakes J
Cooling System K
Fuel System L
Electrical Equipment M
Lubrication and Maintenance O
Heating and Ventilation P
Clutch Q
Exhaust System S
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4
INTRODUCTION
This Workshop Manual, which is in loose-leaf form for easy amendment, has been compiled to assist Lotus
Dealers throughout the world in the efficient repair and maintenance of the Lotus Europa models.
The various units and systems of the vehicle are dealt with in sections which are listed on page 5, each
being distinguished by a reference letter, this letter being the same as is used in other service publications (i.e.,
A -- chassis in Parts Lists and in the Labour Schedule). Each section thus referred to opens with a contents page
so that any particular operation can be easily located.
Service Information
Design changes, product improvements or changes in procedure subsequent to the publishing of this
manual are given in Service/Parts Bulletins, which are issued regularly to all authorised Lotus Dealers. Should
existing instructions be affected or additional information be needed, new pages to this manual will be issued to
Lotus Dealers when convenient.
To ensure the manual is kept up-to-date, write the Bulletin number, the section and page number it
affects and the subject matter in the space provided on page 8.
Technical Data
Comprehensive information regarding dimensions, tolerances, weights and torque loading figures of all
nuts and bolts are given on page commencing 9.
Recommended Lubrication and Maintenance
Attention is drawn to Section 'O' of this manual for the Factory approved recommended lubricants and
intervals of Periodical Maintenance.
Frost Precautions
Attention is drawn to the recommendations given in Section 'K' (Cooling System) of this manual on the
importance of taking proper precautions against damage by frost.
Paint and Body Protection
When work is carried out on any part of the car where damage could be caused to the paint and body, i.e.
working on the engine, or removing the windscreen, it is recommended that body protection covers be used.
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5
SECTION CHECK LIST
The number of pages in each Section is correct at: November 1971.
Section Description Number of Pages
TECHNICAL DATA 20
A CHASSIS 9
B BODY 40
C FRONT SUSPENSION 18
D REAR SUSPENS ION 13
E ENGINE 63
F TRANSMISSION 45
G WHEELS, HUBS AND TYRES 9
H STEERING 13
J BRAKI NG SYSTEM 22
K COOLING SYSTEM 10
L FUEL SYSTEM 34
M ELECTRICAL EQUIPMENT 56
O LUBRICATIONS AND MAINTENANCE 13
P HEATING AND VENTILATION 5
Q CLUTCH 10
S EXHAUST SYSTEM 4
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6
SERVICE BULLETIN RECORD
To ensure that the information contained in the manual is up-to-date, Lotus Dealers are asked, when they
receive them, to record in the columns below, the bulletin numbers with their subjects and the section and page
number affected.
If reference is then made to these columns before turning to the appropriate section, it will be seen
immediately if any amendment subsequent to the publishing of the manual is applicable.
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7
VEHICLE IDENTIFICATION (Chassis Numbering)
Commencing at the 1st of January 1970, a new format has been used for Vehicle Identification.
An example of a new chassis number is given below, together with the full identification breakdown.
7001.010001P Both chassis and body numbers being the same
7001 Denotes year and month of manufacture (1970, January)
01 Denotes the production batch
0001 Denotes the chassis number
P Denotes the model
As there are at present 16 different model types, the following codes will be used for model
identification.
Elan STD Coupe G. Britain & N. Ireland A
Elan STD Coupe Export B
Elan STD Convertible G. Britain & N. Ireland C
Elan STD Convertible Export D
Elan S/E Coupe G. Britain & N. Ireland E
Elan S/E Coupe Export F
Elan S/E Convertible G. Britain & N. Ireland G
Elan S/E Convertible Export H
Elan Federal Coupe Export J
Elan Federal Convertible Export K
Elan +2'S' G. Britain & N. Ireland L
Elan +2'S' Export M
Elan +2'S' Federal Export N
Europa G. Britain & N. Ireland P
Europa Export Q
Europa Federal Export R
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8
TECHNICAL DATA
I NDEX
Description Page
Dimensions 9
Capacities 9
Engine:
General 9
Performance 9
Cylinder Head 10
Camshaft 10
Crankshaft 11
Connecting Rod 11
Gudgeon (Piston) Pin 11
Piston 11
Lubrication 12
Fuel System:
Pump 12
Air Cleaner 12
Carburetters 12
Ignition System:
Ignition Timing 13
Sparking Plugs 13
Distributor 13
Cooling System 13
Clutch 14
Transmission:
Bearings 14
Adjustment 14
Ratios 14
Speedometer Gears 14
Overall Ratios 14
Front Suspension 15
Steering 15
Rear Suspension 15
Brakes 15
Wheels & Tyres 16
Electrical Equipment:
Battery 16
Fuses 16
Alternator 16
Starter 16
Lamp Bulbs 17
Additional Information:
Ignition Distributor (Exhaust Emission) 17
Torque Loading Figures 18
----------------------------------------------------------------------------------------Section Updated: 2/5/2009 6:53 AM at http://www.lotus-europa.com ----------------------------------------------------------------------------------------
9
TECHNICAL DATA
Above image from Motor Magazine 6 Sep 1969. [2]
DIMENSIONS
Wheelbase 91 in. (231 1 cm.)
Track (at wheel hub) - Front 53 in. (134.6 cm.)
- Rear 53 in. (134.6 cm.)
Overall - Length 157 ¼in. (399.4 cm.)
-Width 64½ in. (163.8 cm.)
- Height 42½ in. (107.9 cm.)
Ground clearance (design) 6 ½ in. (16.5 cm.)
Turning circle 44 ft. (13.4 m.)
Kerb weight (unladen) - Series I 1350 lbs. (612 kg.)
- Series II 1566 lbs. (710 kg.)
CAPACITIES
Engine sump (including filter) 7½ pints (4 litres; 9 U.S. pints)
Transmission 3 pints (1.75 litres; 3.6 U.S. pints)
Coolant (with heater) 18 pints (10.3 litres: 21.6 U.S. pints)
Fuel 6 gallons (27 litres; 7.2 U.S. gallons)
ENGINE
GeneralNumber of cylinders 4
Capacity - Non Exhaust Emission 89.7 cu. in. (1470 cc.)
- Exhaust Emission 95.5 cu. in. (1565 cc.)
Stroke -Non Exhaust Emission 3.189 in. (81 mm.)
- Exhaust Emission 3.307 in. (84 mm.)
Bore - Non Exhaust Emission 2.992 in. (76 mm.)
- Exhaust Emission 3.032 in. (77 mm.)
Compression ratio (all) 10.25:1
PERFORMANCE
Max. BHP @ r.p.m. - Non Exhaust Emission 82 @ 6,000
- Exhaust Emission 80 @ 6,000
Max. Torque @ r.p.m. (all) 79 lbs.ft. (10.92 kg.m.) @ 4,000
Road speed per 1,000 r .p .m. in top gear 17.7 m.p.h. (28.5 k.p.h.)