Lovol TE Series User manual

Product standard：Q/LWZ 001
LOVOL-TE Series Wheeled Tractor
TE254、TE304、TE354
Operation Manual
The People’s Republic of China
LOVOL Heavy Industry Co., Ltd.

LOVOL-TE Series Wheeled Tractor
TE254、TE304、TE354
Operation Manual
The People’s Republic of China
LOVOL Heavy Industry Co., Ltd.

Product Identification Mark Record Form
Product Brand
Product Model
Manufacturing Number of
Complete Machine
Engine Model
Manufacturing Number of
Engine
Purchase Date
Purchase Place and Contact
Information
User
Manufacturer LOVOL Heavy Industry Co., Ltd. (P.R.C)
Factory Site No.192 Beihai Road (south), Weifang, Shandong, P.R.C
Contact Number of Factory
Note: 1. Users should fill in the form carefully in the case of purchase.
2. Numbers in the form should be recorded completely (including letters).
LOVOL-TE Series Wheeled Tractor
TE254、TE304、TE354
Operation Manual
The People’s Republic of China LOVOL Heavy Industry Co., Ltd.
* * *
Format: 880×1230 1/16 Number: TE-SM-03.4
November, 2015 The 1st Edition • November, 2015 The 1st Printing

Notice
Notice
Dear customers,
Thank you for your trust in our company and select our LOVOL
series wheeled tractors. With the purpose of
proper, reasonable and efficient operation of your tractor, please pay attention to important information below:
1. It is necessar
y to real this manual carefully before operating the tractor regardless of your driving
experiences for this may be helpful for your reasonable and effective tractor operations.
2. For more economic benefits of you and longer service life of the tractor, please read this manual and
attached engine and agricultural implement operation instructions carefully prior to use this tractor.
Besides, operate and maintain this tractor well in strict accordance with provisions in this manual in order
to allow the tractor to play a full role in its performance.
3.
Do not modify this tractor at will to avoid tractor performance influences and even accidents. Moreover,
such influences and accidents are not included in our “Three guarantees” service.
4. Since agricultural technolog
ies and soil conditions are different from place to place, there may be some
differences in recommended product purposes, parameters, matching agricultural implements and
operating efficiencies provided by this operation manual. Therefore, users should sel
ect according to
specific conditions.
5.
Operation, maintenance and repair for this tractor should be implemented by people who know well about
tractor features and possess relevant safe operation knowledge.
6. Drivers should possess agricultural vehicle or tractor driving licenses issued by local transportation
department.
7. Please comply with local safety requirements and road traffic regulations at any time to avoid accidents.
8. It is not allowed to exceed specified range of this operation manual or there will be tractor performance
deterioration or faults.
9. This manual will help the operator obtain a high level of operation, which is not a quality assurance. The
data, illustrations and descriptions in this manual are only limited to be used for operation, maintenance
and repair of machinery.
10.
For continuous machine quality improvement, operating performance and safety performance
improvements, our company will change some component designs timely and there will be some
differences between contents, figures, etc. in t
he manual and actual products accordingly. Contents of this
manual will be changed without any further notice and we apology for the inconvenience this may cause.
11. Product executive standard for this manual is in compliance with the latest one released befo
re the
product manufacturing date.

Overview
This operation manual provides detailed introduction about safety precautions, running-in, usages, technical
maintenance, adjustments, faults and corresponding troubleshooting of various parts for LOVOL series
wheeled tractors and can be used as reference for tractor drivers and maintenance personnel.
In this manual, safety warning signs point out important safety information. When this symbol appears,
please be caution of potential injuries. Carefully read information under this symbol and inform other
operators of this.
Warning: If it is inevitable, the potential hazard may lead to serious injuries or even death;
Attention:If it is inevitable, the potential hazard may lead to slight or intermediate injuries.
Important: It is used to describe some matters involved with machine damages and environmental pollutions.
Note: It is used to describe some supplementary information.
This operation manual is an essenti
al part for the product and is provided to a user with the tractor. Please keep
this manual properly.
In the case of any confus
ion during reading this operation manual, welcome to dial out service hotline:
4006589888 for consultation.
Intended Purpose
LOVOL series wheeled tractor is a multi-purpose large-s
ized agricultural one. This machine possesses
advantages like compact structure, easy control, flexible steering, large traction, wide range of usage and easy
maintenance. When being equipped with applic
able agricultural implements, this tractor can be applied to
tilling, harrowing, sowing and harvesting operations;
When being equipped with a trailer, this tractor can be
applied to agricultural transport operations with a mass ratio for the tractor and trailer (trailer gross mass:
tractor gross mass) not more than 3;
besides, it can be taken as the prime power for water pump and thresher.
For the optimal economic benefit, please apply applicable matching agricultural implements according to
relevant requirements in this manual (See Appendix 11.5).Users should use, maintain and repair this tractor in
strict accordance with conditions provided by the manufacturer as well as basic requirements for the intended
purpose. Any other operations except those for the
intended purpose of the tractor would be taken as
violations.
The manufacturer assumes no responsibility for any machine reliability deterioration
, machine damage or
personal injury which is caused by unauthorized tractor modification or operation violation for its intended
purpose.

Chinese-English Comparison List for Common Units
No. Unit Category International Unit
1
Time
s
2 min
3 h
4
Length
mm
5 cm
6 m
7 km
8 Force N
9 kN
10 Moment of Force N·m
11 Mass kg
12 g
13
Pressure
Pa
14 kPa
15 MPa
16 kgf/cm2
17 Temperature ℃
18 Speed km/h
19 Rotational Speed r/min
20 Electric Current A
21 Voltage V
22 Volume L
23 ml
24 Flow Rate L/min
25 Power kW
26 PS
27 Fuel Consumption g/kW·h
28 Accumulator Capacity A·h

Content
1 Safety Precautions ---------------------------------------------------------------------------------------------------- 1
1.1 General Provisions -------------------------------------------------------------------------------------------------------1
1.2 Safety warning signs-----------------------------------------------------------------------------------------------------5
2 Product Identification----------------------------------------------------------------------------------------------10
3 Operation Instruction----------------------------------------------------------------------------------------------10
3.1 Product description----------------------------------------------------------------------------------------------------- 11
3.2 Tractor maneuvering mechanism and instrument----------------------------------------------------------------- 11
3.3 Engine start --------------------------------------------------------------------------------------------------------------16
3.4 Start the tractor----------------------------------------------------------------------------------------------------------18
3.5 Tractor steering ---------------------------------------------------------------------------------------------------------18
3.6 Tractor gear shift-------------------------------------------------------------------------------------------------------- 19
3.7 Differential lock operation--------------------------------------------------------------------------------------------20
3.8 Front drive axle usage -------------------------------------------------------------------------------------------------20
3.9 Tractor braking----------------------------------------------------------------------------------------------------------21
3.10 Tractor stopping and engine flameout-----------------------------------------------------------------------------21
3.11 Tire use and removal and installation ----------------------------------------------------------------------------- 21
3.12 Counterweight usage -------------------------------------------------------------------------------------------------23
3.13 Drive’s seat adjustment ----------------------------------------------------------------------------------------------23
3.14 Use of tractor operating device-------------------------------------------------------------------------------------23
3.15 Tractor running-in -------------------------------------------------------------------------------------------------32
3.16 Tractor common failures and troubleshooting-----------------------------------------------------------34
4 Accessories, Spare and Wearing Parts-----------------------------------------------------------------------45
4.1 Accessories and spare parts------------------------------------------------------------------------------------------- 45
4.2 Wearing parts------------------------------------------------------------------------------------------------------------46
5 Maintenance Instruction------------------------------------------------------------------------------------------47
5.1 Technical maintenance procedures----------------------------------------------------------------------------------47
5.2 Clutch adjustment ------------------------------------------------------------------------------------------------------ 51
5.3 Brake adjustment -------------------------------------------------------------------------------------------------------53
5.4 Trailer air brake adjustment-------------------------------------------------------------------------------------------54
2

5.5 Main drive adjustment-------------------------------------------------------------------------------------------------56
5.6 Adjustment of traveling and steering system----------------------------------------------------------------------59
5.7 Adjustment of front drive axle ---------------------------------------------------------------------------------------63
5.8 Hydraulic lifter adjustment -------------------------------------------------------------------------------------------64
5.9 Use and maintenance of air cleaner ---------------------------------------------------------------------------------65
5.10 Fan belt tension adjustment -----------------------------------------------------------------------------------------66
5.11 Check and change oil in the engine oil sump --------------------------------------------------------------------67
5.12 Fuel filter maintenance-----------------------------------------------------------------------------------------------67
5.13 Oil filter maintenance ------------------------------------------------------------------------------------------------68
5.14 Oil level inspection of front drive axle----------------------------------------------------------------------------68
5.15 Fuel tank maintenance -----------------------------------------------------------------------------------------------70
5.16 Tire pressure inspection----------------------------------------------------------------------------------------------70
5.17 Engine cooling system maintenance-------------------------------------------------------------------------------71
5.18 Fuel system venting -------------------------------------------------------------------------------------------------- 71
6Storage -------------------------------------------------------------------------------------------------------------------73
6.1 The reasons of tractor damage in shutdown period --------------------------------------------------------------73
6.2 Storage of tractor -------------------------------------------------------------------------------------------------------73
6.3 Maintenance during period of sealing-up for safekeeping tractor---------------------------------------------74
6.4 Unseal tractor------------------------------------------------------------------------------------------------------------74
7 Delivery, Acceptance & Transportation---------------------------------------------------------------------76
7.1 Delivery and Acceptance ----------------------------------------------------------------------------------------------76
7.2 Transportation -----------------------------------------------------------------------------------------------------------76
8 Technical Specification---------------------------------------------------------------------------------------------77
8.1 Product model -----------------------------------------------------------------------------------------------------------77
8.2 Two-wheel driven tractor technical specification of LOVOL-TE series--------------------------------------78
8.3 Four-wheel driven tractor technical specification of LOVOL-TE series -------------------------------------81
8.4 Technical specification of TE series tractor------------------------------------------------------------------------88
9 Disassembly and Disposal-----------------------------------------------------------------------------------------89
10 Guarantee Items----------------------------------------------------------------------------------------------------90
10.1 Basis for product guarantee------------------------------------------------------------------------------------------90
10.2 Conditions for guarantee nonperformance ----------------------------------------------------------------90
3

11 Appendixes------------------------------------------------------------------------------------------------------------91
11.1 Oil, fuel and solution used for tractor -----------------------------------------------------------------------------91
11.2 Main bolt/ nut tightening torque table----------------------------------------------------------------------------- 92
11.3 Tractor roller bearing-------------------------------------------------------------------------------------------------93
11.4 Tractor chassis seal:---------------------------------------------------------------------------------------------------94
11.5 LOVOL series tractor matching implement----------------------------------------------------------------------97
12 Index-------------------------------------------------------------------------------------------------------------------- 101
Customer Feedback Information sheet ----------------------------------------------------------------------------- 105
4

Safety Precautions
1 Safety Precautions
1.1 General Provisions
Prior to implementation, you must read through and have a good understanding of user manual for safety
operation. Do not operate the machine at any time until you have mastered the operational steps indicated in this
manual. During operation, you should comply with the following precautions and important safety instructions
such as
Warning, Attention, Important, Note.
Notices
1.
The driver should read through this manual and fully understand the
meaning as well as safety warning signs.
2. The driver should know how to operate and work with this machine.
Fig. 1-1 Read Notice
Qualified operator
1. When operating this machine, the driver should have ability to judge in any
cases.
2. Those, who are in poor health, or have drunk, or lack enough sleep, or are
pregnant, color blindness or under 18 years, will be banned to operate this
machine.
3.
The driver should have accepted special training and obtained license for
driver subject to check-up process. He or she shall comply with the traffic
rules strictly.
4.
For new operator, always drive the machine at lower speed until he or she
has been proficient in operation.
Fig. 1-2 Qualified Operator
Uniform for drivers
1. During operation, the drivers should wear tight fitting clothes; No loose
working suits and shirts allowed, never put on neckties, scarves or
necklaces, etc; For female driver, long hair (if any) should be coiled up.
2. If you work on the site close to tractor or operating parts, coil up your hair
(if any), never put on neckties, scarves or necklaces, etc. If these items are
wringed into machine, this can cause serious injury.
3. During operations, it is necessary to wear protective tools such as safety
shoes, safety helmet, goggles and gloves.
Fig. 1-3 Uniform for drivers
1

Safety Precautions
Application of fuel
1. The fuel is flammable, and shall be refilled in the places far away from
Fire source.
2. Prior to refilling fuel tank, turn off the engine.
3. Don’t smoke and be close to fire when refilling and repairing fuel system.
4.
Keep machine clean without dirt, grease, or debris; When fuel and oil
overflow, wipe them out with a clean cloth.
5. The quality of fuel and grease should meet the requirements as specified in
“Appendix” section.
Fig. 1-4 Application of fuel
Safety replacement of operating oil
1.
The working fluid is dangerous and can cause serious injuries, such as high pressure hydraulic oil, brake
fluid, engine oil, etc.
2. Shut off the engine before replacing working fluid. No fire and
no smoking; Use a cloth to wipe up the oil
when it overflows.
3. Replace operating oil with those at specified grade.
4. The used operating oil is waste oil and can not be thrown away.
Tire maintenance precautions
1. In case of installation and removal of tire, it is easy to cause explosion if you fail to operate as specified in
the manual. This can cause serious injury or even death; never install or disassemble the tires till you have
obtained proper and safety operation experience.
2. Make sure
inflation pressure for tire is correct; the maximum inflation pressure cannot exceed specified
value. If this is the case, there will appear some crack threads on the edge of the tire, even such can cause
explosion accident. When the inflation pressure has reached recommended value, deflation is required if both
sides of tire have not positioned yet. Inflate again after the tire is re-fixed and the edge is lubricated.
3. Regular check and tighten torques of locknuts and bolts on the front and rear wheel rims, in order to avoid
machine from rollover caused by disengagement of wheel during operation, and protect operator from
serious injury and eliminate excessive damage to the machine.
Disposed oil and waster placement
1. Improper disposal of used oil and
wasters can cause great threat to
ecological environment.
2. Leak-
proof container shall be used for disposed oil emission; never use
food and beverage containers to prevent others mistake swallow, resulting
in accidental injury.
3. Don’t dump used oil o
n the ground, into subway or discharge them into
other water sources.
4.
Don’t dispose arbitrarily used oil, fuel, refrigerant, brake fluid, filter
elements or batteries, which can be hazardous; more information for
reusing or disposing wasters in a right
way, contact local environmental
protection department or recycle center.
Fig. 1-5 Waster placement
2

Safety Precautions
Underway of living and industrial electricity cables
1. Make sure to secure all machine parts to prevent them loosening and electric shock.
2. When driving through under living and industrial electricity cables at low speed, make sure the maximum
height falls into the range of cable safety values as required to avoid electric shock caused by hooking or
touching with cables.
3. Prevent risk of electric shock from touch with high voltage wires during transportation, operation and in
shutoff state.
Correct support for tractor
1. To descent the parts or tools onto the ground, the tractor and its parts
needed to be lifted shall be supported safely.
2. Do
n’t use cinders, bricks (hollow) or other fragile substance under
continued pressure to support machine.
3. Don’t operate tractor in the case only having a jack is used for support
tractor.
4. Before operating jack, you should read through the user manual
carefully. Never overloading, this is the case only if rigid support deck
is stalled to avoid injury and property losses.
5. When using jack, only use it for support right under left and right axle
shaft housing of rear axle and front bracket, no need to support other
parts.
Fig. 1-6 Support risk
Fig. 1-7 Jack support parts
1.Front bracket;
2.Left axle shaft shell;
3.Right axle shaft shell
Cab emergency exit
There are three emergence exits in the cab, left door, right door an
d rear window. In the case of emergence, lift
unlock handle to open the doors or rotate opening handle clockwise to open rear window and leave the cab safely.
Avoid touch with moving parts
1. When the machine is running, never carry out lubrication, maintenance,
service or adjustment operations until its shutdown.
2. Make hands, feet and clothes away from moving drive components.
Fig. 1-8 Avoid touch with
moving parts
3

Safety Precautions
Fig. 1-10 Emergence treatment
Hydraulic pineline Caution
1. High-pressure hydraulic oil ha
s sufficient strength to penetrate and injure
body on the hand, ear or skin. To check, repair hydraulic line, the pressure
on hydraulic system shall be released. Afterwards check possible leakages
by using paperboard or wood board, thus avoid hands and bod
y from
injury resulting from high-pressure liquid.
2.
In case of injury resulting from leaked hydraulic oil, immediately seek
medical advice. If failed to take necessary treatment promptly, this can
cause serious infection and unwell reaction.
3. If heati
ng up near pressure liquid pipelines, it can produce a kind of spray
mist, which can in turn cause severe burns on your body or others. Do not
heat up by pipelines. It is not allowed to use electric welding, gas welding
or welding torque at hydraulic pipel
ine or around other inflammable
materials for heating. Thermal radiation other than flame may lead to
accidental pipeline damage.
Fig. 1-9 Hydraulic line Leakage
Taking a ride for others
1. Only driver can be allowed to operate the machine in driver’
s seat; in the case of a machine without a
co-driver’s seat, other personnel are not allowed to get on. When there is a co-driver’s on a machine, it can be
applied to another one who is prohibited to cause interference, influence and obstacle to the driver.
2.
When the machine starts or is working, anyone cannot be allowed to climb over the machine, and far away
from area where this machine is placed, in order to avoid injury.
Emergency treatment
1. When the brake is failed, stabilize the steering wheel, and drive to a
safe place, then immediately turn off the engine.
2. When the steering wheel is failed, immediately depress brake pedal
and then turn off the engine.
3. A first aid kit shall be prepared at hand. There are telephone numbers
of emergence center, hospital and fire department written down
everywhere near all telephone sets. In the case of incidents, call local
emergency center, hospital or fire department immediately for help.
4. In order to guarantee the safety and security of your own an
d others, do not risk driving or operating the
machine. Only when making ensure that the machine is repaired by qualified technician and there is no one
around service site, the operator can restart the machine to drive at low speed.
5. In the case of fire, immediately shut off engine. If there is fire extinguisher available, it is necessary to use it
spray on flame base; If no fire extinguisher is available, use sand or others materials to put out the fire.
When tractor connects to other operating devices or parts are replaced
1.
When optional or replaced part is installed, the engine must be closed, stop the tractor on the safe place for
replacement. Prior to replacement, read through safety marks and user manual carfully, or carry out
replacemenet by professionals if necessary.
2.
When the tractor is connected to other devices, if lack working experience, it is possible to cause injury, or
ask the professional for help when necessary.
4

Safety Precautions
Proper application of battery
1. As the gas overflowed from batte
ry may run the risk of
explosion, the battery shall be far away from open flame
(such as matchsticks, lighters or cigarettes etc.); avoid short
circuit, sparks.
2. The battery is only used for starting engine, not for any other
purpose.
3. When the battery is charged or replaced, you should read the
caution labels on the battery carefully.
4. Remove bond strap on negative pole (-
), then remove the
battery. To install battery, the first step is to install the
positive pole (+) cable.
5. Before the battery is charged, remove it from machine.
6. Prior to charging, check if battery end cap vent is smooth and
the ambient is ventilated.
7. Proper charging current depends on rated capacity of battery.
After the charging is over, disconnect power supply, and
detach cable from battery post to prevent battery explosion
caused by possible electric ignition.
8.
Do not use the batteries out of those specified for the
machine.
9. It is more dangerous to touch with electrolyte (dilute Sulfuric
acid). If it touches with eyes, skin and clothes, immediately
wash them away with clean water; If it is splashed into eyes,
flush it fully with clean water, then seek medical treatment.
To avoid injuries, the following actions shall be taken:
①Wear goggles and rubber gloves;
②
Avoid breathing smoke generated by respiratory
electrolyte;
③Prevent electrolyte splash or drip;
④Use correct and parallel startup process.
Fig. 1-11Application of battery
Fig. 1-12 Electrolyte danger
Fig. 1-13 Check of battery
Keep roll bar installation correct
If the roll bar becomes slack or is removed for any reason, it is required to reinstall the remaining parts in a right
way. Tighten set bolts to right torque. If the roll bar structure is damaged, such as rollover accident, distortion etc.,
protective function may be lessened. The damaged roll bar must be replaced with a new one.
+ pole
– pole Start
5

Safety Precautions
Proper use of folded roll bar and safety belt
1. If tractor has folded roll bar, keep it in ful
ly expansion or in lockup positions. If tractor is operating with roll
bar in folded position, be careful of driving tractor. If the roll bar is in folded position, do not use seat belt.
2. If the tractor restores to normal operating conditions, lift roll
bar to fully expansion position and fasten it
immediately. When roll bar is in fully expansion or lockup position, the safety belt must be used.
3. If spare fastener, retaining ring or retractor is available, the safety belt must be replaced on the whole.
4. Reg
ular check safety belt and assembly fasteners to see whether those fasteners are slack, or safety belt is
damaged or not, such as incision, scratch, abnormal damage and wear etc.
5. If there is no any roll bar or cab on the tractor, do not use safety belt..
Warning!
1.
For safety and security of your life and property, operate the machine in a secure way to bring happiness to
your relative.
2. When the tractor startup, you should note whether there is obstacle on the road or not and if someone stands
between tractor and agriculture implement or trailer, press whistle for warning others to prevent accident
injury due to suddenly startup of the tractor.
3. Do not start and operate tractor at the places away from driver’s seat. When starting tractor, make sure gear
lever is changed to neutral position, power output control stick and front drive joystick disengaged, control
stick for lifter in neutral position, in order to prevent accident caused by suddenly startup of tractor.
4. Do not use jumper s
hort circuit terminal start engine. Otherwise, when the gearbox shifts to the gear, the
tractor will automatically drive out of control. This can cause the accident hazards.
5. The movement of all the pedals shall not be hindered. All the pedals can restore to the original places
smoothly. Never place some obstacles between floor and pedal. Do not place items which can be rolling or
sliding down when stepping down the pedal. No carpets or other matting materials around pedal to avoid
accident due to pedal movement.
6.
Prohibit anyone to get on or off tractor while the tractor is driving, or crawl under the tractor body for
overhaul when engine is in operation, as this can cause personal injury.
7. After stopping, the driver shall pull out the key, move the
gear lever to neutral position and lock up the
parking brake handle before he or she gets off the tractor, in order to prevent accident due to auto-movement
out of control.
8. During transportation, left and right brake pedals shall be interlocked together, control appropriate speed. Pay
full attention to whether it is beyond the height limit or not when driving through culverts and bridges. Slow
down the speed in advance when turning around to avoid unexpected accident, such as rollover, collision.
9. D
uring uphill or downhill, change to the lowest gear, and use throttle control reasonably. The tractor is
inhibited to engage neutral gear or depress clutch pedal to slide down hill. No change of gear allowed when
uphill or downhill to avoid rollover risk.
10. Do not take sharp turn when driving at higher speed or use unilateral brake to take sharp turn, in order to
prevent rollover risk.
11.
When driving on the road, you should pay attention to traffic marks, and strictly follow the traffic rules, in
order to mitigate the risk of accidents.
12.
When driving, you should strictly follow the traffic rules. The space between two vehicles shall be
maintained no less than 60m to mitigate the risk of accident collision.
13. As the embankment near ditch, cave and
dam is more unsecured, the weight of tractor may make it collapse.
Make a detour, or this can run the risk of accidents.
6

Safety Precautions
14. The tractor shall never be overloaded, and is prohibited to work at the extreme limit in order to avoid
personal injury or damage due to overload.
15. When the tractor is working at night, it is essential to set up a good lighting equipment in order to alleviate
influence on performance of tractor and avoid the occurrence of dangerous accident.
16. When the tractor is working on har
vest or yard field, it is required to install spark quench on exhaust pipe to
mitigate the risk of unexpected accident.
17. In the case of rain or snow weather, slow down operating speed in order to alleviate the risk of rollover event
due to slippery ground.
18.
In the case of power output operation, it is a must to make sure reliable connection and protection to prevent
injury caused by separation of moving parts.
19. When linkage or traction of implement, all axle pins shall be connected in a secure way to alleviate collision
risk due to their separation from tractor. While disconnecting or towing implement, make sure all axle pines
separate from tractor to avoid personal injury or machine damage due to unclear separation.
20. When lifting up, pay attention to engine throttle control in order to avoid injury or machine damage due to
overtop.
21.
On charging battery, it is necessary to make sure smooth filler plug vent, far away from open flames. Turn off
the power before the battery is fully charged to prevent explosion.
22.
Keep safety height consistent with the value allowed for high voltage output lines to avoid unexpected
accident!
23.
When tractor is working at field harvest, threshing or transportation for flammable goods, the fire
extinguisher shall be equipped on the tractor to prevent the occurrence of accident.
24.
On transportation of tractor, the user should install fault warning sign plate. If tractor fails to operation and
needs repairing service, the fault warning sign plate shall be put in
the position of more than 30m from aft
tractor, which is used for remain other drivers that there is a vehicle to be repaired on the road ahead so as to
avoid accidents.
Notice:
1. Regular check all bolts, nuts and loose parts on front and rear drive wheels and steering tie rod, if loosening,
tighten them in time to prevent unexpected accidents.
2.
When tractor PTO shaft is working, the housing must be installed for PTO shaft. It is prohibited for
personnel to close to PTO shaft. When it bears load, th
e tractor shall not take a sharp turn to prevent
universal joint or PTO shaft from damage; when PTO shaft is unused, the handle shall be separated from it to
avoid unexpected accident.
3. After stopping, the driver shall not leave the tractor prior to shut
off of the engine in order to prevent
unexpected accident caused by suddenly startup of tractor out of control.
4.
When the tractor has to be stopped on the slope, the hand brake stick shall be in the position for operation,
shut off engine, and engage th
e gear (forward gear in uphill position and reverse gear in downhill position).
Be sure of using parking brake and chocking up rear wheel with triangular plug block to prevent unexpected
accident due to self movement out of control.
5. Tire installation
and adjustment shall be performed by qualified and experienced professionals with
appropriate special tools. Improper installation of tire can cause severe accidents.
6. On cleaning up water tank, turn off the engine, and then start to work until the water tank cools down. This
can prevent scalding injury and damage to the tank.
7.
Before installation of optional parts, new parts or articulated implements, you shall read through instruction
for safety mark and the user manual carefully.
7

Safety Precautions
Important:
1. New ex-
factory or overhauled tractor shall be grinded as required of tractor specification so that the normal
lifecycle of tractor can be guaranteed.
2. The tractor shall be required to use various solutions. Only if the fuel has finished sedimentation for impurity
for least 48h and lubricating oil for power train has filtered by oil filter whose precision is consistent with
lifter suction filter, can filling work be carried out. This can guarantee the life of related parts and working
effectiveness of tractor.
3.
Prior to startup of tractor, be sure of check oil line, circuit and the cooling water; after startup, observe the
reads of all meters and normal operation of tractor.
4. Before the agriculture implement will be driven by using PTO shaft, check if f
itness between tractor and
driven implement is reasonable. In the case of plough, the angle between PTO shaft and universal joint is less
than 15°; with normal hydraulic control, the angle between PTO shaft or implement input shaft and drive
shaft is not greater than 20°after implement is lifted for steering on the edges of field; Never take rotary tiller
into soil till the power output is connected as this can cause severe damage to rotary tiller and clutch of
tractor [in order to improve operation efficie
ncy, power source shall not be cut off when steering. However,
the lifting height of implement from ground shall be 200mm or so].
5. When the temperature drops to the degree below 0℃
in winter, you must use antifreeze liquid in order to
prevent damage of major parts such as water tank and engine.
6.
The front drive axle of tractor is only used in agriculture field work and when the road is muddy to prevent
the tire skid; In other cases, it is disabled, or it is easy to cause early wearing for tires and drive train.
7.
In the process of driving tractor, the driver is not allowed to step on brake pedal or clutch pedal, in order to
mitigate early wearing of brake or clutch.
8. The tractor equipped with agriculture implement moves forward on the road, adjust top
link of suspension
device to shortest status, and regular limited rod to prevent implement swing from side to side. While
tightening locknuts on the top link and limited rod to ensure driving safety and alleviate the risk of machines
and implement damage.
9.
If the implement articulated to the tract displaces, lock it up tightly; Descend the implement onto the ground
before the driver leave tractor in order to mitigate the risk of machine and implement damage.
10. During maintenance, it is essential to sel
ect eligible parts and components in order to ensure the normal
service life of tractor.
Unscrew radiator cap
When the engine is still hot, be careful of unscrew the
radiator cap. After
Operating for several minutes, deactivate the engine, and then loose radiator
cap to the first gear. Afterwards unscrew the cap until the pressure is released.
Fig. 1-14 Unscrew radiator cap
8

Safety Precautions
When repairing electric parts
1. Pull out the key for the electric lock switch.
2. Cut off the main power switch for the batter
y before electrical appliance
maintenance.
3.
When repairing tractor by electric welding, it is necessary to disconnect
ground wire from battery and unplug large connector from engine,
hydraulic part computer controller (if equipped), or it is easy to cause
damage of battery, controller and instrument cluster.
Fig. 1-15 Repair of electric
parts
In the case of tractor abnormities
1.
Do not allow tractor to work with “sick”, particularly in the cases of free
or super-low oil pressure, overtop water temperature or unusual noise and
odor, immediately stop for check and troubleshoot problems.
2.
During lubricating maintenance and field adjustment, deactivate the
engine.
Fig. 1-16 In the case of tractor
abnormities
Hoist the tractor
Allowed hoisting position in the front;
Fig. 1-17 Hoisting symbol of
tractor
Safety rules when the tractor is unattended
1. Shift to neutral gear and place hydraulic control stick to neutral position.
2. Descend lifter or tow articulated device onto the lowest position.
3. Engage parking brake.
4. Remove engine ignition key from dashboard.
5. Choke up rear wheel with triangular plug block if stopping on the slope.
Hoisting position
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Safety Precautions
1.2 Safety warning signs
Notice:
1. Keep the safety warning sign clear and
visible. If there is dirt, flush them out with soap water, and wipe up
with soft cloth.
2.
If the safety mark is missing or unclear, timely contact the dealer or manufacturer to reapply for register or
replace.
3. To replace the part labeled with safety warning sign, the used part needs to be replaced with safety warning
sign.
4. The terms prompted in safety warning sign refers to personal safety, and must be strictly enforced.
Fig. 1-17 Safety warning ID IV
Meaning: when operating, you need to keep a certain space with hot surface
of machine to prevent injury.
Paste location: outside of muffler and tank side.
Fig. 1-18 Safety warning sign II
Meaning: when operating, you need to keep a certain space with tractor to
prevent injury.
Paste position: Rear end of mudguard
Fig. 1-19 Safety warning sign VI
Meaning: It is not allowed to be seated at the places other than seats to
prevent shading driver’s sight and causing injury.
Paste location: On the front side of left and right mudguard.
Fig. 1-20 Safety warning sign III
Meaning: When lifter lever control mechanism is operating, move into areas
far away top link lifting area.
Paste position: Rear end of mudguard
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Safety Precautions
Fig. 1-21 Safety warning sign I
Meaning: Prior to repair, maintenance, adjustment, shut off the engine, and
pull out startup key. Operate as specified in the manual to prevent injury.
Paste location: front side of instrument desk.
Fig. 1-22 Safety warning sign IX
Meaning:
When the engine is operating, never open or dismount safety
protective cover, and Keep hands outside working site in order to prevent
injury.
Paste location: on the protective cover of engine.
Fig. 1-23 Safety startup mark
Meaning: The driver shall
start engine on the driver’s seat. Disable startup of
engine By short-circuit on the starter side in order to prevent injury;
Paste location: on the front side of instrument desk.
Fig. 1-24 Read manual mark
Meaning: To prevent injury, read through the user manual to understand the
meaning of safety marks without Text description.
Paste location: on the front side of instrument desk.
Meaning: To prevent injury, touch with it only if all the parts of machine
completely stopped;
Paste location: On PTO (power take-off shaft) g protective cover.
S
top
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