Kioti DK35SE User manual

SAFETY FIRST
TABLE OF CONTENTS
DK35SE/DK40SE/DK45SE/DK50SE
1. FOR SAFETY .................................................................... 0-2
1.1 Alert symbols ......................................................................0-2
2. SAFETY TIPS.................................................................... 0-3
2.1 Safety gear .........................................................................0-3
2.2 Work place .........................................................................0-3
2.3 Safety instructions when preparing tractor .........................0-4
2.4 Avoid res ...........................................................................0-4
2.5 Cautions when handling the battery ...................................0-5
2.6 Cautions for high pressure hoses ............................................. 0-5
2.7 Use of appropriate tools and equipment .............................0-6
2.8 Handling of hazardous materials ........................................0-6
2.9 Handling of rotating blade, shaft and driving belt................0-7
2.10 Prevention of scald .............................................................0-7
2.11 Disposal of environmental waste ........................................0-8
2.12 Cautions when handling tires..............................................0-8
3. SAFETY DECALS ............................................................. 0-9
3.1 Location of decals ...............................................................0-9
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0-2 DT66-W00 Jan. 2007
DK35/40/45/50SE
SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
1. FOR SAFETY
매뉴얼 숙지 !
Most accidents can be avoided if basic safety in-
structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
•
•
REMARK
▶
Broaden your knowledge with additionally supplied
service information for optimal service.
•
IMPORTANT
▶
This mark indicates emphasis on information which
can be confused when servicing. If this information
is not carefully read and observed, the tractor can-
not fully function or may be damaged.
•
T46W001A
T46W002A
T46W003A
CAUTION
▶
ⱇ#⪣
This mark indicates potentially hazardous situation
which, if not observed, may result in serious injury.
•
WARNING
▶
This mark indicates hazardous situation which, if
not observed, may result in death or injury.
•
T46W004A
T46W005A
1.1 ALERT SYMBOLS
In this manual, the following safety-alert symbols are
used. Their meanings are as follows:
REMARK CAUTION
WARNING
READ MANUAL!
SAFETY FIRST - FOR SAFETY
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SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
DT66-W00 Jan. 2007 0-3
DK35/40/45/50SE
2. SAFETY TIPS
2.1 SAFETY GEAR
A. VENTILATING SYSTEM
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas pipe should be installed.
B. SAFE WORKING PLACE
T46W006A
California Proposition 65 Warning
Inhaling exhaust gas can cause cancer or damage
the generative function leading to infertility.
•
WARNING
When working on the tractor, wear safety gloves, safety
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ-
ment. Never wear loose tting clothing or a tie which
can be caught to the rotating part. According to the
statistics, most accidents that occurred with rotating
parts are due to this inappropriate manner of wearing
clothes.
2.2 WORK PLACE
T46W007A
T46W008A
The work should be done in a wide, level and safe
place to prevent slip and fall accident.
C. ILLUMINATION
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety cover.
The bulb can cause re due to leaked fuel if it is broken.
D. SAFETY EQUIPMENT
Be sure to keep a rst aid kit and re extinguisher han-
dy at all times.
E. CLEAN WORKING AREA
Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
ately.
SAFETY FIRST - SAFETY TIPS
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0-4 DT66-W00 Jan. 2007
DK35/40/45/50SE
SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
Lower the implement on to the ground.•
T46W009A
2.3 SAFETY INSTRUCTIONS WHEN
PREPARING TRACTOR
T46W010A
T46W013A
Stop the engine and remove the key.
Put "Do not operate" label on the tractor if necessary.
•
•
2.4 AVOID FIRES
Never smoke or allow flames in your work area
when servicing the fuel system.
•
T46W011A
T46W012A
T46W014A
Keep ames or sparks away from the spray paint or
fuel containers and be careful of leak.
•
Always disconnect the battery cable before servicing.
Be extra cautious of re when welding.
•
•
Always keep a re extinguisher in workshop.•
SAFETY FIRST - SAFETY TIPS
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SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
DT66-W00 Jan. 2007 0-5
DK35/40/45/50SE
2.5 CAUTIONS WHEN HANDLING THE
BATTERY
Always disconnect the negative battery cable rst and
reconnect it last to avoid sparks from an accidental
short circuit. You can get injured or re may break out.
•
Keep sparks and ames (match, lighter) away from the
battery. The battery can explode due to the battery uid.
Never connect the battery's negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
•
•
Do not charge the frozen battery. Charging the frozen
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.
•
The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.
•
T46W015A
T46W016A
T46W017A
T46W018A
T46W019A
2.6 CAUTIONS FOR HIGH PRESSURE HOSES
T46W020A
T46W021A
The hydraulic uid leaked from high pressure hoses
or pipes can penetrate your skin.
•
Before connecting a high pressure hose or pipe,
stop the engine and depressurize it by valve.
Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.
Use a cardboard or plank when checking leakage.
•
•
•
Never weld the high pressure pipe or the surround-
ing area. The pipe or hose can be heated and ex-
plode which can lead to re or burn.
•
SAFETY FIRST - SAFETY TIPS
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0-6 DT66-W00 Jan. 2007
DK35/40/45/50SE
SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
2.7 USE OF APPROPRIATE TOOLS AND
EQUIPMENT
Use the appropriate tools in proper size. If an inap-
propriate tool is used, it can be slipped which can
damage parts or injure you.
Do not confuse units (mm, inch, etc.).
Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its
tightening torque should be strictly observed. It can
cause malfunction.
Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
socket with joint.
•
•
•
•
When lifting the tractor with a hydraulic jack or a
hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
Make sure that the hydraulic lock operates properly
before using the hydraulic jack. Improper use of
lock can cause a serious accident.
Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
•
•
•
•
•
2.8 HANDLING OF HAZARDOUS MATERI-
ALS
Do not use pressurized air to blow out hazardous
materials, such as clutch dust, with compressed
air. Inhaling such hazardous materials can damage
your health.
•
T46W022A
All KIOTI's genuine parts contain no asbetos.•
REMARK
These materials should be rinsed or wiped away
after spraying oil.
•
SAFETY FIRST - SAFETY TIPS
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SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
DT66-W00 Jan. 2007 0-7
DK35/40/45/50SE
COMPONENTS
Be careful not to get caught by the rotating engine
cooling fan.
•
You can be seriously injured if your hand or clothes
is caught by the rotating fan belt or A/C belt.
•
Check the surface temperature of the container be-
fore draining the engine oil, transmission uid, cool-
ant, etc. If it is hot, let it cool down before draining it.
There is danger of burning.
Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
•
•
Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
•
T46W027A
2.9 HANDLING OF ROTATING BLADE,
SHAFT AND DRIVING BELT
Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
Be extra careful when you are in loose clothes.
•
T46W023A
T46W025A
T46W026A
2.10 PREVENTION OF SCALD
T46W028A
T46W024A
SAFETY FIRST - SAFETY TIPS
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0-8 DT66-W00 Jan. 2007
DK35/40/45/50SE
SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
Observe all relevant environmental protection regu-
lations when disposing used oil, transmission uid,
coolant, oil filter, etc. Otherwise, they can pollute
the environment seriously and you can be charged
in violation of regulations.
•
Do not weld or apply heat to the tire rim or disc. The
tire can explode due to the rapidly increased pres-
sure in the tire.
Check tires for ination pressure, damage, deforma-
tion, extended wear on lug and damage of rim and
disc. Also check if wheel bolts, rim bolts and nuts
are loose.
•
•
The tire rims can fall out of the tires. Therefore, stay
out of its way when checking or inating tires.
•
2.11 DISPOSAL OF ENVIRONMENTAL
WASTE
T46W029A
2.12 CAUTIONS WHEN HANDLING TIRES
T46W030A
T46W031A
SAFETY FIRST - SAFETY TIPS
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SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
DT66-W00 Jan. 2007 0-9
DK35/40/45/50SE
3. SAFETY DECALS
When replacing parts, be sure to install the appro-
priate safety decal as well. Otherwise, the custom-
er's safety will be threatened.
If a decal is damaged or detached, always replace
with the appropriate decal.
The decal and its attaching location are as follows.
Part numbers appear at the bottom of decals.
3.1 LOCATION OF DECALS
•
•
•
•
T46W032A
COMPONENTS
(1) Label, mufer warning
(2) Label, radiator
(3) Label, caution(fan)
(4) Label, mufer
(5) Label, fuel warning
(6) Label, joystick lever
(7) Label, safety
(8) Label, coupler socket
(9) Label, ass’y
(10) Label, PTO caution
(11) Label, ROPS warning
(12) Label, ROPS caution
SAFETY FIRST - SAFETY DECALS
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0-10 DT66-W00 Jan. 2007
DK35/40/45/50SE
SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
(2) LABEL, RADIATOR (T2615-53561)
(4) LABEL, MUFFLER (T4625-52361)
(1) LABEL, MUFFLER WARNING (T2615-55112)
(3) LABEL, CAUTION(FAN) (T4625-52351)
(5) LABEL, FUEL WARNING (T2615-54112)
(6) LABEL, JOYSTICK LEVER (T2350-54141)
Do NOT run engine
in an enclosed area.
Exhaust gas cause
sickness or possible
death.
Do NOT touch a muffler
with bare hands.
T2615-55112
WARNINGWARNING
T4625-52351
T4625-52361
ONLY use diesel.
T2615-54112
Avoid flames and sparks.
STOP engine while refueling.
WARNING
WARNING
This lever is for the purpose of operating
the remote control valve.
Do NOT grasp the joystick lever when
mounting the tractor. Use only the hand
holds provided.
When the joystick lever is broken or
damaged, it can cause serious problems.
T2350-54141
SAFETY FIRST - SAFETY DECALS
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SAFETY FIRSTGENERALENGINECLUTCHTRANSMISSIONHSTREAR AXLEBRAKEFRONT AXLEHYDRAULICELECTRIC STEERING
DT66-W00 Jan. 2007 0-11
DK35/40/45/50SE
(7) LABEL, SAFETY (T2325-50512)
(8) LABEL, COUPLER SOCKET (T2350-54122)
(9) LABEL, ASS’Y (T4837-52121)
(10) LABEL, PTO CAUTION (T2325-50743)
(11) LABEL, ROPS WARNING (T2625-50721)
(12) LABEL, ROPS CAUTION (T2445-50724)
CAUTION
T2325-50512
1.
2. Start the tractor in neutral and with clutch pedal fully depressed.
3. Start the engine only while in the operator's seat.
4. Keep people far away from tractor when working.
5. Avoid sharp turns or sudden braking.
6. Always slow down when driving on rough ground.
7. Always stop the engine and set the brake before checking, adjusting
or repairing the tractor or implement.
8. Always lower implements to the ground before leaving the tractor seat.
9. Only the operator should be allowed on the tractor.
10. Lock brake pedals together, use warning lights, and use a slow
moving vehicle emblem when traveling on the roadway.
11. Failure to follow the instructions above or in the owner's manual can
cause serious injury to the operator or other persons.
Read and understand the owner's manual before attempting to operate
this tractor
WARNING
T2350-54142
1. Be sure to check transmission oil
and supply to regular capacity
When using the Auxiliary equipment
2. A and B ports are only double acting port
CAUTION
T4837-52121
1. The auxiliary equipment doesn't need to draft (rotary etc).
Position of the top link :
2. The auxiliary equipment needs to draft (plow etc).
Position of the top link :
DRIVING
WORKING
DRIVING
WORKING
A
A
B
C
A
B, C
Be sure to fix on "A" position of the top link, while driving with the auxiliary equipment
on common and farm load.
Must keep because of draft control sence of trouble while drive to be stuck the top link
to working position of draft control equipment (B, C)
WARNING
T2325-50743
1. Keep all shields in place.
2. Keep hands, feet and clothing away.
3. Disengage PTO, stop the engine
and set the brake before adjusting,
repairing or servicing the tractor or
implement.
TO AVOID INJURY FROM PTO:
TO AVOID PERSONAL INJURY:
1. Attached pulled or towed
loads to the drawbar
only.
2. Use the 3-point hitch only
with equipment designed
for 3-point hitch usage.
Death or injury may result
From tractor roll over.
When operating this
tractor with the ROPS in
the down position, the
chance for serious injury
or death is increased.
Notice: Only operate this
tractor with ROPS in the
Down position when
Necessary.
Injury may result from
contact with ROPS in the
down position
T2625-50721
WARNING
WARNING
TO AVOID PERSONAL INJURY:
1.
Roll-Over Protective Structure (ROPS)
with a seat belt is recommended in
most applications. Check the OWNER’s
manual and discuss with your local
dealer.
2.
Always use the seat belt when the
tractor is equipped with ROPS.
Never use the seat belt when the
tractor is not equipped with ROPS.
T2445-50924
SAFETY FIRST - SAFETY DECALS
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MEMO
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