Lucent Technologies SR Series User manual

Product Manual
J85702E-1
169-790-126
Comcode 107187411
Issue 5
October 1998
Lucent Technologies
Lineage®2000
150-Ampere, -48-Volt
SR Series Rectifier
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
©1998 Lucent Technologies
All Rights Reserved
Printed in U.S.A.

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 Table of Contents - 1
Table of Contents
1 Introduction
General Information 1 - 1
Customer Service 1 - 2
Technical Support 1 - 2
Product Repair and Return 1 - 2
Documentation References 1 - 2
2 Product Description
Electrical Specifications 2 - 1
Physical Specifications 2 - 2
SR Series Rectifier Technology 2 - 3
Benefits 2 - 3
Features 2 - 4
Typical Battery Plant 2 - 9
Battery Plant Subsystems 2 - 9
3 Engineering and Ordering
Engineering Installation Preparations 3 - 1
AC Power Service 3 - 1
DC Power Output Connection 3 - 2
Rectifier and Controller Interface Cables 3 - 2
Site Preparation 3 - 2
Shipping and Receiving Rectifiers 3 - 3
Additions to Existing Plants 3 - 3
Heat Dissipated to the Environment 3 - 3
Rectifier Control Signals 3 - 3
Ordering Information 3 - 8
Spare Parts 3 - 9
4Safety
Safety Statements 4 - 1
Warning Statements and Safety Symbols 4 - 2
Precautions 4 - 3

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
2 - Table of Contents Issue 5 October 1998
5 Installation
Introduction 5 - 1
Safety 5 - 1
Installation Tools and Test Equipment 5 - 1
Unpacking and Handling 5 - 2
Wiring AC Service into an RHA in a New or Operating
Plant 5 - 2
Wiring the Terminal Block for 4 Wire with Ground 5 - 4
Wiring the Terminal Block for 3 Wire with Ground 5 - 4
Adding a PMA to an RHA in a New or Operating Plant 5 - 4
Disconnecting a PMA from an Operating Plant 5 - 5
Initial Start-Up and Check 5 - 5
Introduction 5 - 5
Electrical Testing for Rectifiers 5 - 5
Selection of Internal Selective High Voltage Shutdown
Level 5 - 6
Enabling/Disabling of Load Sharing 5 - 7
Selection of Back-Up High Voltage Shutdown Level 5 - 7
Selection of Shutdown Mode 5 - 7
Initial Power Up and Adjustment 5 - 7
6 Operating Controls
and Displays
General 6 - 1
Specifics 6 - 1
VOLTS ADJ - BST (1) 6 - 1
V-PLANT Test Jacks (2, 3) 6 - 1
V-RECT Test Jacks (4, 5) 6 - 1
VOLTS ADJ - FLT (6) 6 - 1
AMP/VOLT Switch (7) 6 - 2
OUTPUT CURRENT/VOLTAGE Meter (8) 6 - 2
RECT TEST Switch (9) 6 - 2
POWER ON (10) 6 - 2
POWER ON/STBY Switch (11) 6 - 2
STBY (12) 6 - 2
EQUALIZE CURRENT ADJ (13) 6 - 2
CB OFF (14) 6 - 3
TA (15) 6 - 3
EQL (16) 6 - 3
BST (17) 6 - 3
RFA (18) 6 - 3
Connectors and Controls 6 - 4

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 Table of Contents - 3
7 Maintenance
Introduction 7 - 1
Fan Maintenance 7 - 1
Performance Testing 7 - 2
No Load Testing (NL) 7 - 2
Full Load Testing (FL) 7 - 2
Lamp Test 7 - 3
Diagnostics 7 - 3
Introduction 7 - 3
Required Test Equipment 7 - 3
Repair 7 - 9
Replacement of Fan 7 - 9
Replacement of PMA 7 - 9
Replacing the BGB1 Display and Control Board 7 - 9
8 Product Warranty

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 List of Figures - 1
List of Figures
Figure 1-1: 150A, -48V SR Rectifier 1 - 4
Figure 1-2: PMAs Installed in a Rectifier Housing
Assembly 1 - 5
Figure 1-3: Rear View of the RHA 1 - 6
Figure 2-1: Block Diagram of Typical Battery Plant 2 - 10
Figure 3-1: Typical Signal Flow Between Rectifier and
Controller 3 - 4
Figure 5-1: RHA Wiring Instructions 5 - 3
Figure 6-1: Rectifier Location of Controls, Switches,
Indicators and Display 6 - 4
Figure 6-2: PMA Location of Controls and Connectors 6 - 6
Figure 7-1A: Troubleshooting Flowchart 7 - 4
Figure 7-1B: Troubleshooting Flowchart 7 - 5
Figure 7-1C: Troubleshooting Flowchart 7 - 6
Figure 7-1D: Troubleshooting Flowchart 7 - 7
Figure 7-2: Fan Replacement 7 - 8

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 List of Tables - 1
List of Tables
Table 2-A: 150A, -48V Rectifier Electrical Specifications 2 - 1
Table 2-B: J85702E-1 Physical Specifications 2 - 3
Table 3-A: AC Input 3 - 2
Table 3-B: Rectifier Control Signals 3 - 5
Table 3-C: RHA Ordering Information 3 - 9
Table 3-D: PMA Ordering Information 3 - 9
Table 3-E: Spare Parts 3 - 10
Table 5-A: Rectifier Dip Switch Settings 5 - 6

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 Introduction 1 - 1
1 Introduction
General
Information This product manual (Select Code 169-790-126) describes
Lucent Technologies’ 150-ampere, -48-volt SR series rectifier,
J85702E-1, which is shown in Figure 1-1.
The SR series rectifiers are designed specifically for any
installationwheresmallsize,low weight,andease ofinstallation
and maintenance are of overriding importance. The 150-ampere,
-48-volt rectifier comprises three power module assemblies
(PMAs) assembled in arectifier housing assembly (RHA) where
all the interconnections between the controller, rectifier, and
distributionare completed. (See Figure 1-2.)Connections for the
DC output and control cable are made on the rear of the RHA.
(See Figure 1-3.) The plug-in design of the PMAs permits easy
growth and maintenance without interrupting service.
Additionally, a near unity power factor design results in lower
installation and operating costs. These features, coupled with
dramatic size and weightreduction, make the SRseries rectifiers
the ideal choice for power applications in the 600-1800 ampere
range. The SR series rectifiers can be operated with or without
controllers or batteries, providing the user with maximum
applications flexibility.
A complete description of the J85702E-1 rectifier is included in
Section 2 of this product manual. Other sections give detailed
information onengineering and ordering, installation,operation,
and maintenance.

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
1 - 2 Introduction Issue 5 October 1998
Customer
Service For customers in the United States, Puerto Rico, the U.S. Virgin
Islands, and Canada, call 1-800-THE-1PWR (1-800-843-1797).
Customer service specialists at thisnumber can initiate the spare
parts procurement process, order Lucent Technologies
documents, and provide other product and service information.
Other customers world-wide may call 001-972-840-0382.
This number is answered from 8:00 am until 4:30 pm,
Central Time (Zone 6), Monday through Friday.
Technical
Support Technical support for Lucent Technologies equipment is
available to customers around the world.
Technical support for Lucent Technology customers is available
around the world during thenormal product warranty period and
also while specific contractual arrngements extend this service.
For customers in the United States, Puerto Rico, the U.S. Virgin
Islands, and Canada, call our Technical Support telephone
number 1-800-CAL RTAC (1-800-225-7822) to contact a
Product Specialist to answer your technical questions and assist
in troubleshooting problems. For out-of-hours emergencies, the
800 number will put you in touch with a Regional Technical
Assistance Center Engineer via our 24 hour a day, 7 day per
week Help Desk.
For other customers world-wide, contact your local field support
center or your sales representative to discuss your specific needs.
Product Repair
and Return Repair and return service for Lucent Technologies equipment is
available to customers around the world. For customers in the
United States, Puerto Rico, the U.S. Virgin Islands, and Canada,
call 1-800-255-1402 for information on returning products for
repair.
For other customers world-wide, contact your local field support
center or your sales representative to discuss your specific needs.
Documentation
References 150-Ampere, -48-Volt Rectifier
Assembly and Ordering Drawing J85702E-1

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
Issue 5 October 1998 Introduction 1 - 3
Wiring Diagram T-83185-30
Schematic Drawing SD-83185-01
Product Manual Select Code 167-790-126
J85500S-1 Battery Plant
Assembly and Ordering Drawing J85500S-1
Wiring Diagram T-83214-30
Schematic Drawing SD-83214-01
Product Manual Select Code 167-790-061
J85500T-1 Battery Plant
Assembly and Ordering Drawing J85500T-1
Wiring Diagram T-83197-30
Schematic Drawing SD-83197-01
Product Manual Select Code 167-790-059

Lucent Technologies Lineage®2000 150A -48V SR Series Rectifier
1 - 4 Introduction Issue 5 October 1998
Figure 1-1: 150A, -48V SR Rectifier
CURRENT
OUTPUT CURRENT/RECTIFIER VOLTAGE
CONTAINS STATIC SENSITIVE DEVICES
USE ESD WRIST STRAP
RECT
TEST
FL
POWER
ON FL ON
STBY
STBY
NL
NL
EQUALIZE
CURRENT
ADJUST
SR150/-48V
LAMP
TEST
EQL
CB OFF
BST
BST
VOLTS ADJ
RECT
PLANT
V
FLT RFA TA
VOLTAGE
Lucent
AC Channels
AC Channels
Mounting Slots