Lukas AMIN 12-125 WH User manual

- AMIN 12-125 WH -Stand: 02.03.2007
Bedienungsanleitung
Operation Instructions
AMIN 12-125 WH

- AMIN 12-125 WH -Stand: 02.03.2007
1
2
3
4
5
6
7
8
Appendix
A
B
C
D
Introduction
Technical data
Commissionin
g
Usa
g
e
Safet
y
Instructions
Maintenance Instructions
Warrant
y
Spare Part List
Technical Drawings
Service and Manufacturer's Address
Declaration of Conformit
y
Warrant
y
Certificate
13
13
14
15
16
17
17
18
21
22
23
24
Index
12

13 - AMIN 12-125 WH -Stand: 02.03.2007
1. Introduction
The AMIN 12-125 WH is a pneumatic power tool reflecting state-of-the-art
technology.
It is driven by a vane air motor using compressed air.
The integral speed controller keeps the rotation at a constant speed.
With this power tool both cutting- and grindig wheels as well as lamella discs can be
used economically.
The vibration and sound values specified in the technical data were measured
according to EN 28662-1 and EN ISO 8662-13 as well as prEN ISO 15744.
Prior to using the power tool you should become familiar with
the operation instructions.
The power tool must not be commissioned before the safety
information for the operator has been read.
2. Technical Data
Type: angle grinder with lever valve
max. RPM: 12.200 min-1 - 10%
Service pressure: 0,63 MPa
Nomials hose diameter: 13 mm
Weight: approx.. 2,6 kg
Dimensions: ca. ∅102 x 254 mm
Output: 1,0 KW
Air Consumption: approx. 1,2 m³/min.
Noise levell: 84,5 dB(A) max.

14 - AMIN 12-125 WH -Stand: 02.03.2007
Vibration acelleration: < 2,5 m/s2
Drive: Vane Air Motor
Accessories included:
- 3 spanners SW4, SW5, SW6, locking spanner
3. Commissioning
The power tool must only be connected to the compressed air network using a
pressure reducer (combination of water separator – pressure control valve –
lubricator). The nominal diameter of the pressure reducer must comply at least with
the hose diameter specified in the technical data. The pressure control valve must be
set to the value of 0.63 MPa.
The pressure reducer must be installed at the working height of the power tool or
above.
The compressed air hose supplied with the machine must be directly connected to
the pressure reducer and must not be lengthened.
The lubricator must be adjusted so as to supply approx. 3 drips per minute at a
pressure of 0,63 MPa. Only oil types quoted in the table below may be used.
In the case of a prolonged period without use (e.g. overnight), the machine must be
disconnected from the compressed air system.
Suitable oil types Viscosity
Festo Spezialöl
Aral Vitam GF 22
Esso Nuto H 22
Mobil DTE 22
BP Energol HLP 22
Shell Tellus C 22
22 mm²/s(=cSt) bei 40°C
ISO-Klasse VG 22
nach ISO 3448

15 - AMIN 12-125 WH -Stand: 02.03.2007
4. Usage
Only grinding tools may be used which are suitable for the power tool and which
permissible operating speed ist equal od exceeds the maximum speed of the power
tool.
The bore diameter of the grinding tool must be equal to the power tool spindel.
Mount the grinding tool by using the supplied spanners and suitable flanges
according to the suppliers instructions. Check the flanges for damages before using.
The mounted grinding tool must revolve freely.
The wheel guard supplied must be used at any rate and assembled in a way that it is
located between grinding tool and operator.
The additional handlebar supplied must be used.
Before changing a tool or undoing the compressed air hose, the power tool must be
disconnected from the compressed air supply.
After a tool change, the power tool must be test run in a safe place (e.g., underneath
the work bench) with the tool clamped in position.
Damaged grinding tools must not be used. If the power tool or the grinding tools
drops, check both for damages and let them test run.
Never put down the power tool before the grinding tool has come to a complete stand
still.

16 - AMIN 12-125 WH -Stand: 02.03.2007
5. Safety Instructions
The power tool must not be operated with damaged or incorrectly clamped tools as
this may cause vibration.
When machining certain materials, dust and vapour may occur which result in an
explosive atmosphere. The power tool must not be used in an explosive atmosphere.
When using the the power tool personal protection equipment, especially eye
protection must be used.
Depending on the materials to be machined dust extraction may have to be used.
After switching off, the power tool may continue to run for a few seconds. The tool
must not be touched until it is at a standstill.
In the case of failure of the compressed air supply, the power tool must be switched
off at the valve so as to prevent uncontrolled start-up when the pressure returns.
Compressed air hoses may whip uncontrollably and may cause serious injury.
Energy retained in the form of compressed air bears a potential safety risk.
A maximum air pressure of 0,63 MPa must not be exceeded during power tool
operation. The power tool must only be connected using a pressure control valve.
Make sure that loose clothing and long hair are not ensnared by the power tool when
in operation.
To protect the operator, he or she must wear goggles and ear protection during
operation. It is recommended that gloves and suitable protective clothing is worn.
All operators using the power tool must abide by the accident prevention regulations
as well as the FEPA safety code.

17 - AMIN 12-125 WH -Stand: 02.03.2007
6. Maintenance Instructions
Maintenance work on this power tool may only be carried out by specialists.
After each maintenance check, the power tool must be tested for speed and
vibrations.
The power tools speed must be checked at regular intervals using suitable inspection
equipment.
Compressed air hoses must be checked at regular intervals for damage and leakage.
Damaged hoses must be replaced.
The pressure reducer must be checked at regular intervals and topped up with oil as
needed.
7. Warranty
This power tool is subject to a 6 month's guarantee from the date of sale. The war-
ranty applies to defects that demonstrably result from material, design or workmans-
hip. Further claims, in particular rescission, reduction or replacement due to direct or
indirect damages shall be excluded.
The warranty will be void if during the warranty period modifications or repairs are
undertaken by any repair shop not authorised by us.
Our warranty only applies in the case of correct use of the power tool. It does not co-
ver natural wear and tear as well as defects or damage directly or indirectly resulting
from misuse, operating errors or transport.
A guarantee claim may only be submitted using the duly completed warranty certifi-
cate for this power tool.

18 - AMIN 45 GD -Stand: 02.03.2007 18 - AMIN 12-125 WH -Stand: 02.03.2007
Pos. Description LE-Item-Nr.
101
102 LOCK WASHER FLANGE A874100603045 A875900501087
103
104
105
106
COMPENSATION RING
BALANCE UNIT A873500600035 A873600047015
NUT LEFT_HAND THREAD
SPINDLE A875700501078 A875500302125
109
110
111
112
NUT
GEAR HOUSING A873100501079 A875303100317
SLEEVE
DISC SPRING A872100401028 A871500604050
113
114
115
116
PLUG
WHEEL GUARD A875001705699 A874500014093
HANDLE BAR
REGULATING SCREW A871910102078 A875700612088
118
120
121
122
BEVEL WHEEL SET (2 PCS.)+ Pos.130
COUNTERSUNK SCREW M6 x 20 A873601309029 A875701006020
O-RING SEAL 4,8 x 2,3
FITTED KEY 3 x 14 A873501040203 A875701203014
123
124
125
126
BEARING 6003 - 2Z
NEEDLE SLEEVE A872800600301 A872101000810
O-RING SEAL 30 x 2
SCREW M6 x 12 A8735013002 A875700006012
127
129
130
202
SPRING WASHER DIN 128 A6
BEARING CAP A873503020061 A871300600181
SPACER BEVEL WHEEL SET
FACE PLATE OUTLET A873500001324 A875100203093
203
204
205
206
SPACER
ROTOR A873500420020 A873800201158
STATOR
VANE (4 PCS.) A874900200058 A872900204039
207
209
212
2121
FACE PLATE INLET
MOTOR HOUSING A875100202061 A871700616071
REGULATOR COMPL.
BALL CARRIER A873400012078 A872600206010
8. Spare Part List

19 - AMIN 45 GD -Stand: 02.03.2007 19 - AMIN 12-125 WH -Stand: 02.03.2007
Pos. Description LE-Item-Nr.
2122
2123 REGULATOR HOUSING SCREW A873400205027 A875700612077
2124
2125
2126
220
PRESSURE SPRING
BALL 4,0 A871500605045 A872500040052
PIN 1 x 8 DIN 6325
BEARING 6200 - 2RS A8750000108 A872800620002
221
222
225
226
PIN 2 x 8 DIN 6325
BEARING 608 - 2Z A8750000208 A872800060802
PLUG
WASHER A875001005220 A874100603057
227
301
302
303
COUNTERSUNK HEAD SCREW M4 x 10
DIVIDER HOUSING A875701004012 A875304100318
VALVE NEEDLE
LEVER UNIT COMPL. A875304606038 A872000302860
304
305
306
307
SCREW JOINT
FILTER A875700612086 A874600405029
NOZZLE
BALL SEAT A875200408081 A872600616074
308
309
310
311
VALVE HOUSING
GRUB SCREW M6 x 16 DIN 417 A875302102075 A8750020616
RING
PLUG A873500600142 A875001550240
312
313
318
319
PRESSURE SCREW
SEALING A871500605050 A878000615028
O-RING SEAL 14 x 2
O-RING SEAL 18 x 2 A873501140201 A8735011802
320
321
323
324
O-RING SEAL 39 x 1
O-RING SEAL 4,0 x 2,2 A8735013901 A873501040202
O-RING SEAL 12 x 1,7
SLOTTED SPRING PIN 2,5 x 14 A8735011201 A872100205014
325
326
327
328
BALL 16,0 (5/8")
SCREW M4 x 25 A872500050852 A875700004025
SPRING WASHER DIN 128 A4
RUBBER BUFFER M8 A873503020041 A873504605048

20 - AMIN 45 GD -Stand: 02.03.2007 20 - AMIN 12-125 WH -Stand: 02.03.2007
Pos. Description LE-Item-Nr.
329
330 INSERT NUT O-RING SEAL 42 x 2,0 A873130612091 A87350142020
401
402
403
404
SLEEVE
SWIVEL NUT A871100501076 A873120412041
EXAUST HOSE
AIR HOSE A874401023036 A874400125017
405
406
407
408
HOSE CLAMP d=19,8 mm
DUST CAP Vinyl-Flex A876300000198 A877100014015
SILENCER
HOSE COUPLING DN 10 A874000412049 A876301012395
Standard Equipment
Pos. 600
601
Description LE-Item-Nr.
A
LLEN KEY 4 MM
ALLEN KEY 5 MM A876106004000 A876106000500
602
603 ALLEN KEY 6 MM LOCKING SPANNER A876106230710 A876130056001

21 - AMIN 12-125 WH -Stand: 02.03.2007
A. Technische Zeichnungen / Technical Drawings

22 - AMIN 12-125 WH -Stand: 02.03.2007
B. Service- und Herstelleranschrift
Service and Manufacturer's Address
Bitte senden Sie die Maschine für die Durchführung von Instandhal-
tungsarbeiten an:
For repair, please return machine to:
LUKAS-ERZETT
Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co. KG
Ohl 1-3
D-51766 Engelskirchen
Tel. [phone] - 0
Fax [phone] - 3 00

23 - AMIN 12-125 WH -Stand: 02.03.2007
Gemäß Anhang II A der EG-Maschinen-Richtli-
nie 98/37/EG (MaschR)
Engelskirchen, 20.2.2005
LUKAS-ERZETT Vereinigte Schleif- und
Fräswerkzeugfabriken GmbH & Co. KG
Paul Lehnard
(Geschäftsführer / Managing Director)
AMIN 12-125 WH
C. EG-Konformitätserklärung / Declaration of
conformity
Lukas
According to annex II A of the Machinery
Directive 98/37/EC
Hiermit erklären wir, dass die Bauart
der pneumatischen Antriebsmaschine:
We hereby declare that the design of
the pneumatic power tool:
Fabrikat / Manufacturer:
Typ / Type:
Serien-Nr. / Serial-No.:
Baujahr /Year of construction:
folgenden einschlägigen Bestimmun-
gen entspricht: complies with the following applicable
regulations:
MaschinenRL 98/37/EG / Machinery Directive 98/37/EC
Angewendete harmonisierte europäi-
sche Normen
LUKAS-ERZETT
Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co. KG
Ohl 1-3
D-51766 Engelskirchen
Tel. [phone] - 0
Fax. +49
(
0
)
22 63 84 - 300
Applied harmonized European stan-
dards
EN 292 – 1 ; EN 1050; EN 292 – 2 + A1; EN 792 - 9

24 - AMIN 12-125 WH -Stand: 02.03.2007
D. Garantiekarte / Warranty Certificate
Wir leisten Garantie entsprechend unserer schriftlichen Garantieerklärung in der Be-
dienungsanleitung für einen Zeitraum von 6 Monaten ab unten eingetragenem
Auslieferungs-/Verkaufsdatum auf Mängel, die nachweislich von Material-,
Konstruktions- oder Verarbeitungsfehlern herrühren, für die Maschine
We give warranty according to our written declaration of warranty as quoted in the
operating instructions for a period of 6 months from the date of delivery / sale stated
below for defects that are demonstrably due to material, design or workmanship on
the power tool
Stempel / Stamp:
AMIN 12-125 WH
L U K A S - E R Z E T T
Vereinigte Schleif- und Fräswerk-
zeugfabriken GmbH & Co. KG
Postfach 1259 u. 1260
D - 5 1 7 5 2 Engelskirchen
Ohl 1 – 3
D - 5 1 7 6 6 Engelskirchen
Phone [phone]
- Bei Garantieanspruch bitte mit der Maschine einsenden
- In case of warranty claims return card along with the power tool
Typ / Type:
Serien-Nr. / Serial-No.:
Auslieferungsdatum:
Date of delivery:
Verkaufsdatum:
Date of Sale:
siehe Rechnungsdatum
see date of invoice