Lumberjack BDE1200 Installation manual

BDE1200
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL
1200W 50 Litre Dust Extractor
BDE1200

BDE1200
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
Product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………05
Machine Details and Product Features……….…………………………….….06
Assembly……………………………………………………………………………………..07
Operation, Maintenance and Service…………………………………………..09
Lumberjack Guarantee………………………………………………….…………….10
Declaration of Conformity……………………………………………………………12
Parts List………………..…………………………………………………………………...13
Parts Diagram………………………………………………………………………………14

BDE1200 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

BDE1200 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not over reach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.

BDE1200 03
GENERAL POWER TOOL SAFETY WARNINGS
6. Additional Safety and Working
Instructions
a) Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metals can be harmful to one’s health and
cause allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
b) Prevent dust accumulation at the workplace.
Dusts can easily ignite.
7. Safety Warnings for Dust Extractors
a) Do not vacuum materials that are harmful to
one’s health, e. g. dust from beech or oak
wood, masonry dust, asbestos. These materials
are considered carcinogenic.
b) Use the dust extractor only when you fully
understand and can perform all functions
without limitation, or have received
appropriate instructions. A thorough
introduction reduces operating errors and
injuries.
c) Do not vacuum inflammable or explosive
fluids; for example, benzene, oil, alcohol,
solvents. Do not vacuum hot or burning dust.
d) Do not operate the machine in rooms where
the danger of an explosion exists. The dusts,
vapours or fluids can ignite or explode.
e) The dust extractor may only be used and
stored indoors. The penetration of rain or
moisture into the dust extractor lid increases the
risk of an electric shock.
f) When operating the dust extractor in damp
environments, use a residual current device
(RCD). Using a residual current device (RCD)
reduces the risk of an electric shock.
g) Connect the dust extractor to a properly
earthed mains supply. The socket outlet and the
extension cable must have an operative protective
conductor.
h) Before each use, check the dust extractor,
cable and plug. Do not use the dust extractor
when defects are detected. Do not open the dust
extractor yourself and have it repaired only by
qualified personnel using original spare parts.
Damaged dust extractor, cables and plugs increase
the risk of an electric shock.
i) Do not drive over, crush or stretch the cable. Do
not pull the cable to unplug the plug from the
socket outlet or to move the dust extractor.
Damaged cables increase the risk of an electric
shock.
j) During work breaks, when not in use or when
working on the machine (e. g. changing tool
inserts, repairs, cleaning, adjustments), pull the
mains plug. This safety measure prevents
accidental starting of the dust extractor.
k) Provide for good ventilation at the working
place.
l) Supervise children. This will ensure that children
do not play with the dust extractor.

BDE1200 04
GENERAL POWER TOOL SAFETY WARNINGS
m) Have the dust extractor repaired only
through qualified specialists and only using
original spare parts. This ensures that the safety
of your dust extractor is maintained.
n) Before restarting, check the proper condition
of the vacuum hose. When doing this leave the
vacuum hose mounted to the dust extractor to
avoid dust from coming out. Otherwise, you
could possible inhale dust.
o) Do not use the dust extractor as a seat. The
dust extractor could become damaged.
p) Use the mains cable and the vacuum hose
carefully. Other persons could be harmed.

BDE1200 05
SYMBOLS AND POWER RATING CHART
Danger! – Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause damage
to hearing.
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear a dust mask.

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BDE1200 06
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230-240V / 50Hz
Power Consumption -S1 1200W
Filtration - 0.5 Microns
Filling Capacity - 50 Litres
Air Flow -183m3/h
Hose Length -2m
Hose Diameter - 100mm
Gross Weight - 11.0kg
Nett Weight - 9.0kg
Package Contents:
1200W Dust Extractor
Filter Cartridge
2m Hose
5 Piece adaptor Set
Intended Use
This power tool is intended to remove and
collect wood shavings only. Any other use
is considered as not intended use and any
damages or injuries result from this
unintended use is at operators own risk.
This item is also not intended to be used
for continuous production or production
line use.
Product Features
1. Motor Casing
2. Drum
3. On/Off Switch
4. Locking Strap
5. Collector Hose
6. Hose Clamps
7. Hose Coupling

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BDE1200 07
Assembly Instructions
Assembly
Avoid unintentional starting of the machine.
During assembly and for all work on the
machine, the power plug must not be
connected to the mains supply.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the machine
and the accessories provided.
Before starting the operation of the machine for
the first time, check if all parts listed in the box
content section have been supplied
Note: Check the power tool for possible damage.
Before further use of the machine, check that all
protective devices are fully functional. Any
lightly damaged parts must be carefully checked
to ensure flawless operation of the tool. All parts
must be properly mounted and all conditions
fulfilled that ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Assembling the Dust Collector
In the drum (2) you will find all the components
of the hose collection system. Take all parts out
and check to make sure that you have everything
listed below.
8. Filter cartridge
9 .Filter bag
5 .Exhaust hose
6. 2 x hose clamps
7. Hose coupling d 100 mm
Mounting the Filter Bag
– Place filter cartridge (8) into filter bag (9).
– Fold any excess bag (9) inside the filter cartridge
(8).

2
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BDE1200 08
Assembly Instructions
– Now plug the filter cartridge (8+9) onto
the motor casing (10)
– Place the entire section into the drum
(2) and secure with locking strap (4).
– Mount the collector hose (5) to the drum
(2) using one of the 2 hose clamps (6).
– Attach the other end of the collector
hose (5) to the hose coupling (7) using the
other hose clamp (6).

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BDE1200 09
OPERATION & MAINTENANCE AND SERVICE
Operation
– Using the supplied adaptor set find the best fit
for the machine on which you intend to use the
dust collector.
– Make sure the fitting is tight and securely in
place before you start the dust collector up.
– Turn on the dust collector before the power
tool, and turn off after you have first switched
off the power tool.
Maintenance and Service
Maintenance and Cleaning
Before any work on the dust collector itself, pull
the mains plug.
For safe and proper working, always keep the
dust collector and ventilation slots clean.
If the replacement of the supply cord is necessary,
this has to be done by an authorized service agent
in order to avoid a safety hazard.
If the dust collector should fail despite the care
taken in manufacturing and testing procedures,
repair should be carried out by an authorised
service centre.
Shavings Container (2)
Wipe out the container (2)from time to time with
a commercially available, non-scouring cleaning
agent and allow to dry.

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BDE1200 10
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a period of
12 months from the date of purchase the
components of qualifying products (see clauses
1.2.1 to 1.2.8) will be free from defects caused
by faulty construction or manufacture.
1.2. During this period Lumberjack, will repair or
replace free of charge any parts which are
proved to be faulty in accordance with
paragraph 1.1 providing that:
1.2.1 You follow the claims procedure set out in
clause 2
1.2.2 Lumberjack and its authorised dealers are
given reasonable opportunity after receiving
notice of the claim to examine the product
1.2.3 If asked to do so by Lumberjack or its
Authorised dealer, you return the product at
your own cost to Lumberjack’s or supplying
Authorised Dealer’s premises, for the
examination to take place clearly stating the
Returns Material Authorisation number given by
Lumberjack or an Authorised Dealer.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, wilful damage, neglect, incorrect electrical
connection, misuse, or alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts, or
other wearing parts which can reasonably be
expected to wear at different rates depending
on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you as
the guarantee is not transferable from a private
sale.
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems with
machines that are thought to be faulty due to
faulty parts are actually solved by correct setting
up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to provide
a Returns Material Authorisation number may
result in item being refused delivery at Authorised
Dealer.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of Receipt.
2.3 If the Authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this Guarantee
should be made directly to Lumberjack. The Claim
itself should be made in a letter setting out the
date and place of purchase, giving a brief
explanation of the problem which has led to the
claim. This letter should be then sent with proof

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BDE1200 11
LUMBERJACK GUARANTEE
of purchase to Lumberjack. If you include a
contact number with this it will speed your claim
up.
2.4 Please note that it is essential that the letter
of claim reaches Lumberjack on the last day of
this Guarantee at the latest. Late claims will not
be considered.
3. Limitation of Liability
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights
other than these expressly set out above and
does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This Guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of Guarantee may
vary in other countries.

BDE1200 12
CE DECLARATION OF CONFORMITY
TOOLSAVE
Unit C, Manders Ind. Est.,
Old Heath Road, Wolverhampton,
WV1 2RP.
Tel: [phone]
Declares that the DUST EXTTRACTOR (BDE1200)
Is in compliance with the regulations included in the Directives:2006/42/EC
EC DECLARATION OF CONFORMITY
Certificate for EC-type examination delivered by TÜV Rheinland LGA Products GmbH - Tillystra ße 2 –
90431 N
ü
rnberg. (Registration No.:AM 50399565 0001)
Person who declares: Bill Evans
01.06.2020
The Director

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BDE1200 13
No.
Description
No.
Description
1 Drum 19 Locking Washer
2 Clamping Ring 20 Seal Ring
3 Filter 21 Filter Bag
4 Motor 22 Suction Hose Inlet
5
Hex Cross Self-Tapping Screw
ST5.5*16
23 Clamp for Suction Hose
6 Upper Cover 24 Adaptor -I
7 Cross Self-Tapping Screw M5*8 25 Collector Hose
8 Long Sponge 26 Cross Screw M5*12
9 Round Sponge 27 Hex Nut M5
10 Right Cover 28 Adaptor -II
11 Cross Self-Tapping Screw M5*45 29 Adaptor -III
12 Cross Self-Tapping Screw M5*25 30 Adaptor -IV
13 Hex Nut M5 31 Adaptor- V
14 Left Cover 32 Capacitor
15 Cable & Plug
16 Switch
17 Plug Clamping
18 Spring Washer
Parts List

BDE1200 14
Parts Diagram