LYSON W4075UW User manual

Instructions manual
Stainless Wax Melter/Frame steriliser with water seal
and Gas Stove
Przedsiębiorstwo Pszczelarskie Tomasz Łysoń
Spółka z o.o. Spółka Komandytowa
34-125 Sułkowice, ul. Racławicka 162, Polska
www.lyson.com.pl, email; [e-mail]
tel. [phone]
Headquarters: Klecza Dolna 148, 34-124 Klecza Górna

The manual covers following devices (codes):
W4075UW, W4076UW, W4070UW
Table of contents
1. General safety instructions
1.1. Operation safety
2. Gas stove operation
2.1. Assembly
2.2. Gas bottle connection
2.3. Switching on the device
2.4. Switching off the device
3. Periodical service
4. Melter operation principles
5. Product description
5.1. Wax melter W4075UW
5.1.1. Schematics
5.1.2. Water seal
5.2. Wax melter W4076UW
5.2.1. Schematics
5.2.2. Positioning of frames
5.2.3. Water seal
5.3. Wax melter W4070UW
5.3.1. Schematics
5.3.2. Number of frames in the basket
5.3.3. Water seal
6. Maintenance and cleaning
7. Waste disposal and environmental protection
8. Warranty
Stainless wax melters with gas stove (LPG)

1. General safety instructions
Before first use read the manual carefully and follow the
instructions contained therein. The manufacturer is not
liable for damage caused by equipment used
inappropriately or by incorrect handling.
1.1. Operation safety
1. 1. The device is not intended for use by persons
(including children) with limited physical, sensory or
mental abilities, or by inexperienced users, unless under
supervision or with instructions given by an accountable
party.
This device is not a toy, and shouldn’t be used as one.
Children should not to play with it.
2. In the event of damage to the device, to avoid any health
and safety risks, repairs should be carried out only by
qualified personnel.
3. Never carry out any maintenance or repairs during
operation or if the device is plugged in!
4. In the event of any danger, immediately disconnect the
gas cylinder and move away from the machine. The
melter may be restarted after the hazard has been
eliminated.
In the case of not following this instruction
and if the installation is carried out by an unqualified
person, there is a danger of damage to the device,
property, fire, explosion, suffocation or other injuries
that could result in permanent disability!
•
After completing the installation of the unit, check
the tightness of all connections using a leak
tester (electronic or soap).
•
Never use open flame to check for leaks!
2. Gas stove operation
2.1. Assembly
1. Legs
2. Leg fixing screws
3. Washers for leg fixing screws
4. Leg fixing gasket
5. Thermoelectric cable
6. Valve with thermoelectric safety device
7. Valve knob
8. Piezo igniter
9. Piezo igniter button
10. Ignition electrode
11. Air adjustment band
12. Screw to tighten the band
13. Connection stub
14. Valve control nut
15. Igniter and thermocouple wire fixing bracket
16. Igniter electrode and thermocouple wire fixing
screws
17. Igniter electrode and thermocouple wire fixing
nuts
18. cast iron burner
19. Mounting bracket for piezzo igniter
20. Inspection spigot
2.2. Gas bottle connection
(A). The gas cylinder should be positioned vertically at a
distance of at least 1.5 metres from the appliance.
(B). The approved propane-butane gas hose (pos. 3)
must be inserted into the connection coupling (pos. 1)
and the gas regulator coupling.
(C). Check carefully that you have the correct diameter of
hose.
(D). Make sure the hose is fixed very tightly.
(E). Then apply hose clamps (pos. 2) to secure the hose
to the connection port and the gas regulator port, and
tighten them with a screwdriver or spanner.
(F). After the installation is complete, perform a leak test
using a soapy water solution or an electronic gas tester.

Installation of the propane-butane gas regulator
Due to the high power of the appliance, all valve
operations, i.e. reducing, increasing, closing the gas
supply must be carried out slowly. Otherwise there is a
danger of the flame going back to the nozzle. If this
situation occurs, close the gas supply immediately and
restart the burner after about 2 minutes.
2.3. Switching on the device.
Once the stove is correctly connected to the cylinder,
perform the following steps:
Press the valve knob, slowly turn counter-clockwise
by about ¼ turn (pos. 2). Ignite the gas with the piezo
igniter by pressing the igniter button (item 3) while
holding the valve knob down. Once ignited, wait 30
seconds for the thermoelectric wire to operate, then
release the knob and adjust the flame to the desired size.
2.4. Switching off the device
After using the appliance, turn the valve to the "●"
position - see figure below
PROPANE BUTANE
1. Connection stub dia 10 mm
2. Clamps
3. Approved gas hose for propane-butane
4. Connection for checking pressure
Air intake adjustment
1. counter nut
2. air intake adjustment band
Max flame
Min flame
(pos.1 i 2)
Valve knob
(pos.3)
Igniter button

1.Loosen the lock screw (pos. 1) slightly.
2.Slowly move the clamp (pos. 2), and adjust the primary
air supply so that an optimal blue flame is obtained
(yellow or red indicates wrong setting).
3 Slowly tighten the lock screw (pos. 1).
4. after each replacement of the gas cylinder, the
adjustment of the primary air supply should be carried
out again.
Properly performed adjustment should ensure:
fast and correct burner ignition, re-ignition and flame
transmission gentle, explosion-free flame spread on all
flame openings in no more than 5 seconds,
slight flame recoil is allowed, however after 1 minute the
flame shall be stable, the flame does not go out and does
not withdraw towards the nozzle when the burner's heat
output is changed within the entire range of power
adjustment foreseen and when rotating the control knob
from maximum to minimum power at normal speed
(normal speed, i.e. rotating the control knob from
maximum to minimum power for approximately 1 s).
WARNING! Always clean the appliance after use Before
cleaning, make sure that the stove has cooled down -
there is a high risk of burns. Shut off the gas supply to
the appliance by turning off the valves. If you intend to
turn the appliance during cleaning, it is necessary to
disconnect the gas supply hose to the appliance.
(A). Turn off the appliance and disconnect the gas supply
hose before carrying out maintenance.
(B). Make sure the appliance has cooled down.
(C). To prevent damage to the appliance surface, clean it
regularly.
(D). Fat or food residues in the appliance may cause a
fire.
(E). Clean the appliance with a damp cloth.
(F). Use only neutral cleaning agents. Never use
abrasive agents, agents containing caustic, bleaching
substances or acids to clean the stove and avoid using
acidic or alkaline substances (lemon juice, vinegar, etc.).
(G). Do not clean the appliance with steam cleaners.
(H). After cleaning, the appliance must be dried.
3. Periodical service
After the warranty period, the appliance should be
subjected to periodic inspection at least once a year.
The periodic inspection should be carried out by persons
qualified in gas equipment repair and maintenance.
The minimum scope of the periodic inspection is control
of proper operation, maintenance of gas valves and gas
tightness test of the appliance.
Periodic inspections after the warranty period are not
included in the purchase cost of the appliance.
Properly prepared burner with reducer to be connected
to to the cylinder.
7 kW stove for: W4076, W40760, W4072, W4072_O
6,4 kW stove for: W4075
4. Melter operation principles
1. Fill the tank with water up to the level of the drain
pipe as in the picture (Fig.1). Fill in the water (take
special care not to burn yourself).
2. Fill the basket with frames or dry wax material.
3. Cover the device with the lid.
4. Place the stove under the unit so that the flame
heats the entire surface of the bottom of the unit.
5. Wait for the steam to rise and for the melted wax to
flow out.
6. When the wax has been melted check the water
level and top up if necessary.
7. Fill the basket with frames or dry wax material again.
8. Repeat steps 6 and 7 until the melting process is
completed.
9. When the process is finished turn off the burner
and close the gas bottle.
10. Clean the basket of debris and prepare it for the next
use.
11. This equipment is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience or
familiarity with the equipment, unless supervised or

in accordance with instructions given by those
responsible for their safety.
1. Water should be filled through the inlet as in Fig.1.
5. Product description
These devices are intended to recover the wax from the
frames or the dry matter itself by means of steam. It
consists of an external water container and a basket
containing the frames or dry wax matter. A gas stove is
an accessory which, by heating up the water tank,
produces steam.
5.1. Wax melter W4075UW
5.2. Wax melter W4076UW
5.3. Wax melter W4070UW
5.1. Wax melter W4075UW
Device parameters:
material - stainless steel
External tank dimensions:
length - 515 mm
width - 360 mm
height - 495 mm
External frame basket dimensions:
length – 445 mm
width - 290 mm
height – 330 mm
drain diameter - 1”
Additional equipment:
6,4 kW stove with thermocouple
supply – LPG
Bottle regulator not included
frame capacity:
7 - 10 frames Wielkopolska, Ostrowska
7 - 10 frames Warsaw standard
7 - 10 frames Dadant
Warsaw widened frame DOES NOT FIT IN A SMALL
MELTER
The small melter has no legs, it is placed directly on
the gas stool!!!
Fig.1.
Top up the water level up to the draining (pipe)
Fill up with water during operation.
Using a funnel, pour through the control opening
in order not to lose heat inside the melter
and to avoid scalding by hot steam.

5.1.1. Schematics
Index
1. melter’s tank
2. melter’s lid
3. frame basket
4. basket base
5. water level pipe
6. wax drain tube
5.1.2. Water seal
The use of a water seal is intended to prevent the loss of
steam coming out from under the cover of the fluxing ma-
chine. The ring (water seal) should be filled to the brim
with water before the melter is operated.
5.2. Wax melter W4076UW
Device parameters:
material – stainless steel
External tank dimensions:
length - 580 mm
width - 420 mm
height - 610 mm
External frame basket dimensions:
length – 530 mm
width - 335 mm
height – 440 mm
drain diameter - 1”
total height 820 mm
Additional equipment:
7,0 kW gas stove
supply – LPG
Bottle regulator not included

5.2.1. Schematics
Index
1. melter’s tank
2. melter’s lid
3. frame basket
4. basket base
5. water level pipe
6. wax drain tube
7. legs
5.2.2. Positioning of frames
layout 1.
frame type number of frames in the
basket
Dadant 14 frames hoffman
Warsaw widened 14 frames hoffman
Warsaw standard 14 frames hoffman
Wielkopolska, Ostrowska 14 frames hoffman
layout 2.
frame type number of frames in the
basket
Dadant 14 frames hoffman
Warsaw widened 14 frames hoffman
Warsaw standard 14 frames hoffman
Wielkopolska, Ostrowska 14 frames hoffman
layout 3.
frame type number of frames in the
basket
Wielkopolska, Ostrowska 20 frames hoffman

layout 4.
frame type number of frames in the
basket
Dadant 12 frames hoffman
Warsaw widened 12 frames hoffman
Warsaw standard 12 frames hoffman
Wielkopolska, Ostrowska 12 frames hoffman
5.2.3. Water seal
The use of a water seal is intended to prevent the loss of
steam coming out from under the cover of the fluxing ma-
chine. The ring (water seal) should be filled to the brim
with water before the melter is operated.
5.3. Wax melter W4070UW
Device parameters:
material – stainless steel
material thickness 0,8mm, bottom 1 mm
External tank dimensions:
length - 1050 mm
width - 620 mm
height - 940 mm
External frame basket dimensions:
length – 875 mm
width - 460 mm
height – 455 mm
drain diameter - 1”
Additional equipment:
6,4 kW gas stove
supply – LPG
Bottle regulator not included
Index
1. melter’s tank
2. melter’s lid
3. frame basket
4. basket base
5. water level pipe
6. wax drain tube
7. legs
5.3.2. Number of frames in the basket
D (hoffman) – 24 frames,
D (standard) – 34 frames – hanging
WL (hoffman) – 24 frames,
WL (standard) – 34 frames – hanging

WP (hoffman) – 30 frames,
WP (standard) – 44 frames – upright at the bot-
tom

5.3.3. Water seal
The use of a water seal is intended to prevent the loss of
steam coming out from under the cover of the fluxing ma-
chine. The ring (water seal) should be filled to the brim
with water before the melter is operated.
6. Cleaning and maintenance
An additional technical check should be carried out before the
start of the pollen harvesting season, and if any defects are
found, please contact the manufacturer.
After use, the wax melting unit must be thoroughly cleaned
with hot water and a small amount of detergent approved for
cleaning food equipment or with a pressure washer.
7. Waste disposal and environmental protection
The used product must be disposed in accordance with
the local regulations. Return the device to a collection
point from where it can be submitted for environmentally
compatible recycling.
The consumer has the right to return used equipment
directly to the manufacturer's distribution network, free of
charge, while replacing it with a new unit as long as the
used device is of the same kind and same application as
the newly purchased device.
8. Warranty
The product purchased from the Lyson Company is
covered by a manufacturer's warranty. The warranty
period is 24 months from the date of purchase.
All purchased products come with receipts or VAT
invoices.
Warranty details at:
www.lyson.com.pl