LZHZXY WF-007A User manual

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WF—007A
Wire filling machine
（Argon arc welding wire feeding machine）
An instruction manual
2010-1-02

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Directory
Safety rules
Important statement
The first chapter Product introduction
1.attention
2.Introduction
3.Use
4.Function setting and specifications
5.Cold filler wire machine standard parts list
6.The main function characteristic
7.The main technical parameters
8.Component model specification and selection table
9.The second chapter Installation guide
1.Connection and installation of each component of the filling wire
machine
2.Wire installation
3.Connection and installation machine with cold filler wire argon arc
welding machine
4.The selection of supporting parts
5.Installation notes
The third chapter Operate Guidebook
1.Confirmation of events before the operation

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2.Manual argon arc welding wire filling machine operation steps in
the process of
3.Automatic argon arc welding machine welding process of wire
filling machineoperation steps
4.The choice of matching of welding torch
5.The selection of supporting power
6.When in use, the welding torch operation points
7.When in use, the matters needing attention
The fourth chapter Control panel function parameter
adjusting guide
1.Wire feeding speed selection
2.Delay wire feeding time selection
3.Wire feeding back to the time selection
4.A pulsed wire feeding mode or continuous wire feeding
mode selected
5.A pulsed wire feeding mode operation work cycle wire
feeding time selection
6.A pulsed wire feeding mode operation work cycle feeding pause
time selection
The fifth chapter Fault diagnosis and maintenance
1.Fault diagnosis and treatment table
2.Daily maintenance
The sixth chapter Figure

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1.Wire feeding machine front view
2.TIG welding with wire feeding head installation diagram
3.Side view of wire feeding machine
4.Side view of wire feeding machine
5.Argon arc welding wire feeding machine system schematic
diagram of connection
Safety rules:
Warning: procedures and unsafe operation will lead to personal
injury or death!
All the equipment of the user, the user and
auxiliary personnel, must read and understand the safety rules.
To prevent electric shock:
Touch the live parts will result in serious injury and fatal blow.
1, Do not touch the live parts.
2, don't damp environment work;
3, put on dry insulating gloves and protective clothing for work.

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4, in the installation and maintenance of the equipment before cut
off all power supply.
5, turn off the power when not in use.
6, according to the user's manual welding power
supply grounding installationguide;
7, do not use the old cable joints and too small and poor contact;
8, don't put the cable wound on the body;
9, do not contact at the same time the torch electrode and the
grounded objects and loop.
10, the use of good maintenance of equipment, timely repair and
replacement ofequipment is bad.
Provide protection against smoke and gas harm:
Inhalation of smoke and harmful gases will harm the human
body health.
1, make the head away from the smoke
2, the use of proper ventilation to smoke and harmful gas go
out from work andthe breathing zone.
3, if the ventilation system of supplementary fit, use of
respiratory protection device.

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4，through reading all the material safety data sheet or the
manufacturer's instructions.
Good protection of compressed gas cylinders:
Will usually use compressed gas cylinders when welding, be
careful with.
1, avoid the compressed gas cylinders from
overheating, mechanical shock and arc damage.
2, compressed gas cylinders tied on a bracket, a wall
or platform. The installation is firm.
3, compressed gas cylinders should be far away from the welding
or otherelectric circuit.
4, do not make the welding electrode contact compressed
gas cylinders.
Prevent arc damage eyes and skin, prevent
noise damagehearing
The welding arc to produce a strong radiation of heat and
ultraviolet radiationburns to the eyes and skin. The working process
of the noise can damagehearing.
1, with appropriate filter is arranged on the helmet;

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2, the protective screen or baffle to protect other personnel;
3, wear protective clothing and protective shoes.
to prevent fire and burn
Heat the workpieces, thermal equipment, splash and spark
may cause fire and burns.
1, in the work area wear appropriate eye protection products, face
and body.
2, before the operation to make the workpiece and the equipment
fully cooling.
3, not in the welding of flammable materials near
4, vigilant catch fire, the fire extinguishers placed next to.
Special protection case
1, containers and materials not cutting fitted or contact
with dangerous goods;unless it has
been properly cleaned and checked.
2, don't Hange painted and workpiece electroplating, unless there
is a clearpoisonous smoke and gas efficient equipment.

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3, due to the welding affect pacemaker, all cardiac
pacemaker users should befar away from the welding work
area, consult a doctor should be close to the front.
Provide adequate maintenance for equipment
Equipment maintenance and inappropriate may make the effect
becomes worse,even the most serious consequence is caused
by fire and electric shock,resulting in personal injury and death.
1, by qualified personnel to install, fault detection and
maintenance. Avoidunlicensed live working.
2, part of the power supply must be pre cut off power
supply maintenance
3, in accordance with the rules for safe operation and
maintenance of cable, wire connecting line, power supply line and
the power supply socket. Do not operatein doubt state.
4, don't mess with any equipment and accessories, make the
equipment fromoverheating, moist, greasy, corrosive gases and
weather environment.
5, correctly placed all safety facilities and tools.
6, special plane, shall not change the purpose of use.

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*** Important statement
The specification of the right of final explanation and
modification, the company will not regularly on this instruction
manual modified without prior notice.
The first chapter Product introduction
Introduction
WF-007A Cold filler wire machine (argon arc welding wire
feeding machine) is used for argon arc welding, laser
welding, plasma welding, brazing welding
process, withoutpreheating wire filling equipment for the molten
pool.
Handle
ON the righr sighe
of the lock catch
Adju sting panel
Welder Control
Start switch
The power switch
The wier feeding
Use:

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1, as the manual argon arc welding process with filler wire.
2, for the automatic argon arc welding machine and welding
robot welding processwith filler wire.
3, for the laser welding process of automatic wire fill.
Cold filler wire machine (argon arc welding wire
feeding machine) standard parts list
1wire feeding machine 1
2, wire filling gun 1
3, wire feeding wheel 1
4, wire feeding mouth /0.8/1.0/1.2/1.6 each 1
The main function characteristic
1, automatic wire filling speed can be adjusted continuously;
2, drawing the wire back function;
3, delay the wire feeding function;
4, pulse feeding function;
5,continuous wire feeding function;
6, dual drive wheel feeding system, applicable to a variety
of wire diameter of wire
7, applicable to all kinds of argon arc welding machine;

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8, greatly enhance the work efficiency, reduce labor intensity, save
labors and equipment cost.
9, good welding effect is stable, improve the quality of products;
10, various function parameters of independent
continuous adjustable.
11, adjusting the parameters with high accuracy.
12, the standardization of products and components, according to
the actualapplication of matching.
13, can be widely used in aluminum alloy, stainless steel, welding
of low carbon steel and non-ferrous metal and many
other materials;
14, argon arc welding, laser welding and other welding methods.
15, and can be applied to artificial, the welding process
automation and robotplane.
The main technical parameters：
Voltage：AC220V 50hz/60hz
The number of phases: phase
HZ:50/60Hz
Motor: DC permanent magnet
Speed:1200rpm
Wire table size:305mm

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Wire size:0.6mm,0.8mm,1.0mm,1.2mm,1.6mm,2.0mm
Wire feed speed range:0-800 cm/min
A pulsed wire feeding time: 0-10 Sec
Pulse pause time: 0-10 Sec
Time delay starting: 0-10 Sec
Back to silking time: 0-10 Sec
Power off time delay：0-5 Sec
Step control：4步
External input voltage：DC 0~10V
Move the wire feeding speed：500 cm/min
Move back to the spinning speed：100 cm/min
High 420mm ×wide 210 mm×length570 mm
Weight:22 kgz
Accuracy of speed：1%；
Straight wire wire filling gun

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The second chapter Installation guide
Connection and installation of each component of the filling wire
machine
1、Wire guide wire filling machine for pipe installation:
1）、The guide tube is inserted into the front end of round wire
feeding mechanism.
2）、Radial bolt tightening front hole, a fixed guide tube
2、The connecting wire filling gun and a wire feeding machine:
The six hexagon nuts imported wire filling gun end of the wire
feeding machine anda wire guide tube is screwed up.
3、Wire filling gun is connected with the fixed bracket.
The wire fill a gun on the front fixed nut is loose, the filler
wire wire filling gun gunthrough the fixing holes of the
fixing bracket, and then re take the front fixing nut is
arranged backfill wire gun and tighten.

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4、The connecting wire filling gun and the welding gun.
1）To install 1#, 2# support, put the ceramic gas
hood and the frone and of a welding gun
caps loosen. And then the bracket is sheathed at the front
end of the cap on the original location, and then set up the
front end of the cap, fitted with ceramic gas
hood tightening. Note that the car after the end of the
best front end cap gun short 1mm.
2）Install 3# and 4# mounting bracket, loosen the
fixing bracket of the welding gun fixing end
fastening screws, the welding gun
fixing end cover insulating end capend is sheathed in
the torch from the ceramic gas, tighten the
fastening screws.

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Wire installation
1, wire feeding machine is connected with the working power
supply.
2, the wire disc hanging on the wire feeding machine wheel shaft
3, the wire through the wire feeding wheel, and
press attention, wire feeding wheel should be matched with the
wire diameter.
4, a touch switch wire sends out the guide wire mouth, and insert
the importedwire feeding tube end, the inlet end nut wire
feeding tube and wire wire feedingmechanism is connected with
a tightening mouth.
5, open the fill nozzle wire on the gun.
6, a touch switch wire from the outlet end send wire filling gun.
7, wire through the wire filling nozzle, and the filler wire mouth to re
install thebackfill wire on the barrel.

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8, wire filling gun by fixing bracket is fixed on the gun, and
adjust the wire feeding angle, let the wire alignment pool position.
Connection and installation machine with cold filler wire argon
arc welding machine
1,the fixed bracket is installed on the argon arc welding gun
2, the argon arc welding arc starting signal line is connected to
a wire fillingmachine panel on the arc signal input end;
3, cold wire filling machine on the back of the arc signal output line
is connected to a welding arc signal input end of the;
The selection of supporting parts
1, the selection of wire feeding machine
1）According to the needs of the work requirements, select
the machine functionwire need, then according to the wire
filling machine functions provided in table select wire
filling machine type.
2）According to the maximum wire filling speed required
for work, according to wire feeding machine specifications
table selected need wire feeding machinespecifications.
2 Selection of wire filling gun;

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1）According to table 1.8.2 wire filling gun
model specifications, according to wire material selection of wire
filling gun type.
2)According to the wire diameter according to table 1.8.4
insulated steel wire tubespecification table, table 1.8.5 Teflon wire
feeding tube specifications, in accordance with the wire material
selection of wire feeding tube type, insulatedwith stainless
steel and steel wire feeding tube. Aluminum alloy with Teflon wire
tube, wire feeding tube suitable selection.
3)The diameter of the welding wire according to table 1.8.8 filler
wire mouthspecification table selection of filler wire mouth right
according to the.
3、The choice of the fixed bracket
1）According to the welding gun type, according to table
5.3.3 uses fixed bracketright.
2）The feeding mouth through the installation hole of the fixed
bracket, and the wire feeding nozzle is fixed on the fixed
bracket before and after nut wire feedingmouth.
Installation notes
1, in any case, wire feeding mouth can not point to the human
body, so as to avoid wire stab.

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2, before switching on the power, must ensure that all electrical
connection is correct.
3, due to the use of wire filling machine led to the use of time and
work current gun increased a lot. Typically, strongly
recommended the use of water-cooledwelding torch.
4, wire feeding tube should not be bent, to maintain smooth, so as
not to affect the wire feeding smooth, suggested in from wire
feeding mouth 40-50cm, the wire feeding tube and the welding
torch cable tie tied together.
5, confirm the welding torch, welding and cooling water
tank insulation and good grounding.
The fourth chapter Control panel function parameter
adjusting guide
1,
WF007A Multifunctional automatic argon arc wire machine
control panel is a high-speedmicroprocessor as the core
components, the intelligent control system design for
manufacturing, in accordance with the industry standard. The
system worksstable and reliable performance, complete
functions, simple operation. Using highbrightness digital
display, intuitive and elegant. All operations, through the

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completion of 12 soft touch keys, simple and convenient.
Button description
"+" "-" key:
Operation: can adjust the size of the wire feed
speed, according to the "+" button,the speed
increases; according to the "-" key, the velocity
decreases.
Set status: can adjust the numerical size of
each parameters, which according to
the "+" button, the parameter
value increase; press "-" key parameter values

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decrease.
Parameter settings window 〖▲〗
〖▼〗 bond amounting to:
Operation: the key is invalid
Set status: upward or downward parameter selection
of projects. The "〖▲〗" to
Key to select parameters, press the "〖▼〗
" key amounting, downward selectionparameters
Item.
Operation mode of window - "〖▲〗〖▼〗" we:
Standby: can choose to
run mode, including: continuous wire
feeding 2T,continuous wire feeding 4T, pulsed wire
feeding.
Set status: operation mode can
be selected to set parameters, namely the selected
parameters to be set is the parameter which modes
of operation.Example: if the currently
selected operation mode: