M-system R7C-DC8C User manual

EM-7801-U Rev.3 P. 1 / 9
INSTRUCTION MANUAL
RELAY CONTACT OUTPUT MODULE, 8 points
(CC-Link V.1.10) MODEL
R7C-DC8C
BEFORE USE ....
Thank you for choosing M-System. Before use, please check
contents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact M-System’s Sales Office or representatives.
■PACKAGE INCLUDES:
Discrete output module.......................................................(1)
Terminating resistor (110 Ω, 0.5 W)...................................(1)
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■CONFORMITY WITH EU DIRECTIVES
• This equipment is suitable for Pollution Degree 2 and
Measurement Category II (output, transition voltage
1500V) with the maximum operating voltage 125V.*1 Ba-
sic insulation (output to power: 150V)*2 is maintained.
Prior to installation, check that the insulation class of
this unit satisfies the system requirements.
*1. For use in Measurement Category I (output, transition
voltage 1500V) with the maximum operating voltage
250V.
*2. For use in Measurement Category I, 300V.
• The equipment must be mounted inside the instrument
panel of a metal enclosure.
• Altitude up to 2000 meters.
• The equipment must be installed such that appropriate
clearance and creepage distances are maintained to con-
form to CE requirements. Failure to observe these re-
quirements may invalidate the CE conformance.
• The actual installation environments such as panel con-
figurations, connected devices, connected wires, may af-
fect the protection level of this unit when it is integrated
in a panel system. The user may have to review the CE
requirements in regard to the whole system and employ
additional protective measures to ensure the CE conform-
ity.
■POWER INPUT RATING & OPERATIONAL RANG
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
24V DC rating: 24V ±10%, approx. 60mA
■GENERAL PRECAUTIONS
• Before you remove the unit or mount it, turn off the power
supply and output signal for safety.
• DO NOT set the switches on the module while the power
is supplied. The switches are used only for maintenance
without the power.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -10 to +55°C
(14 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 2 / 9
COMPONENT IDENTIFICATION
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
ERR RD
RUN SD
PWR X10 X1
STATION ADD. B.RATE
12345678
01234567
4567
123
10 11 12 13
2341
15 16 17 18
7896
14
5
(A) Status Indicator LED *1
(B) Station Address Setting Rotary SW
(C) Baud Rate Setting Rotary SW
(D) Operating Mode Setting DIP SW (SW1)
(E) Discrete Output Status Indicator LED
(F) CC-Link, Power Supply Terminals
(G) Output Terminals
*1. Refer to ‘Status Indicator LED’ section for detailed information.
(A)
(F) (G)
(B) (C) (D) (E)
■STATUS INDICATOR LED
ID COLOR FUNCTION
PWR Red Turns on when the internal 5V is sup-
plied normally.
RUN Red Turns on when the refresh data is re-
ceived normally.
ERR Red Turns on when the received data is
abnormal.
SD Red Turns on when the module is transmit-
ting.
RD Red Turns on when the module is receiving.
■STATION ADDRESS
Station Address is selected between 1 and 64 in decimal.
The left switch determines the tenth place digit, while the
right switch does the ones place digit of the address.
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
9
8
7
6
Station Address Setting (x1)
Station Address Setting (x10)
■BAUD RATE
Baud Rate is selected with the rotary switch.
5
4
3
2
1
0
9
8
7
6
Baud Rate Setting
0 : 156 kbps
1 : 625 kbps
2 : 2.5 Mbps
3 : 5 Mbps
4 : 10 Mbps
■OPERATING MODE
(*) Factory setting
• Output at the loss of communication (SW1-4)
SW1-4 OUTPUT AT THE LOSS OF COMMUNICATION
OFF Reset the output (turned off)
ON Hold the output (*)
(maintains the last data received normally)
Note : Be sure to set unused SW1-1 through 1-3 and 1-5
through 1-8 to OFF.
■POWER SUPPLY, CC-LINK TERMINAL ASSIGNMENT
4
DA
5
DG
6
+24V
1
DB
2
SLD
3
FG
7
0V
NO. ID FUNCTION, NOTES
1 DB White
2 SLD Shield
3 FG FG
4 DA Blue
5 DG Yellow
6 +24V Power input (24V DC)
7 0V Power input (0V)
■OUTPUT TERMINAL ASSIGNMENT
10
+24V
11
Y0
12
Y1
1
0V
2
COM0
3
COM0
13
Y2
4
COM0
14
Y3
5
COM0
15
Y4
6
COM1
16
Y5
7
COM1
17
Y6
8
COM1
9
COM1
18
Y7
NO. ID FUNCTION NO. ID FUNCTION
1 0V 0V 10 +24V 24V DC
2 COM0 Common 0 11 Y0 Output 0
3 COM0 Common 0 12 Y1 Output 1
4 COM0 Common 0 13 Y2 Output 2
5 COM0 Common 0 14 Y3 Output 3
6 COM1 Common 1 15 Y4 Output 4
7 COM1 Common 1 16 Y5 Output 5
8 COM1 Common 1 17 Y6 Output 6
9 COM1 Common 1 18 Y7 Output 7
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 3 / 9
NDICATOR LED
■STATUS INDICATOR LED
PWR RUN ERR SD *1RD STATUS *2
ON ON BL BL ON Communicates normally with occasional CRC errors due to noise interference.
ON ON BL BL ON Communicates normally but the Baud Rate and/or Station Address switches failed.
ERR LED blinks approximately in 0.5 seconds intervals.
ON ON BL BL OFF ----
ON ON BL OFF ON CRC error found in the received data. Unable to respond.
ON ON BL OFF OFF ----
ON ON OFF BL ON Normal communication
ON ON OFF BL OFF ----
ON ON OFF OFF ON Unable to receive data addressed to the station.
ON ON OFF OFF OFF ----
ON OFF BL BL ON Performs the interval-timed responses but CRC error found in receiving the refresh
data.
ON OFF BL BL OFF ----
ON OFF BL OFF ON CRC error found in the data addressed to the station.
ON OFF BL OFF OFF ----
ON OFF OFF BL ON Link is not started.
ON OFF OFF BL OFF ----
ON OFF OFF OFF ON No data addressed to the station. Or unable to receive data addressed to the station
due to noise interference. (Missing parts of the data sent from the master)
ON OFF OFF OFF OFF Unable to receive data due to wire breakdown
ON OFF ON OFF
ON/OFF Faulty Baud Rate and/or Station Address setting
OFF OFF OFF OFF OFF Power input removed. Or power supply failure.
OFF = OFF, ON = ON, BL = Blinking
*1. SD LED may look not blinking but ON with high baud rate and fewer connected modules.
*2. LEDs indicated with “----” in STATUS rarely occurs in normal operation (LED failure or the like as possible cause).
■DISCRETE OUTPUT STATUS INDICATOR LED
LED indicators show the signal status.
ON : LED ON
OFF : LED OFF
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SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 4 / 9
TERMINAL CONNECTIONS
Connect the unit as in the diagram below.
■EXTERNAL DIMENSIONS unit: mm (inch)
4567
123
10 11 12 13
2341
15 16 17 18
789 6
14
5
30 (1.18) [5 (.20)]
3 (.12)5.5 (.22)
DIN RAIL
35mm wide
54 (2.13)
17 (.66)
50 (1.97) 18.5 (.73)
115 (4.53)
7–M3 SCREW
TERMINALS
for CC-Link, POWER
18–M3 SCREW
TERMINALS
for OUTPUT
6 (.24) 6 (.24)
■CONNECTION DIAGRAM
4 Points / common
10
14
1
2
5
11
+24V
Y0
0V
Y3
COM0
COM0
+–
+–
18
6
9
15
Y4
Y7
COM1
COM1
+–
+–
8 Points / common
10
14
1
2
5
11
+24V
24V DC
Y0
0V
+–
Y3
15
Y4
18
Y7
COM0
COM0
6
9
COM1
COM1
+–
+–
24V DC
+–
5
2
6
4
7
13
8
9
14
12
15
11
16
17
18
COM0
COM0
COM0
Y0
Y1
Y2
Y3
COM0
COM1
COM1
COM1
Y4
Y5
Y6
Y7
COM1
3
4
1
2
5
3
FG
6
7
24V DC
0V
SLD
DG
DB
DA
10
10V
+24V
■ Output Connection Example
In order to improve EMC performance, bond the FG
terminal to ground.
Caution: FG terminal is NOT a protective conductor terminal.
4 Points / common
10
14
1
2
5
11
+24V
Y0
0V
Y3
COM0
COM0
+–
+–
18
6
9
15
Y4
Y7
COM1
COM1
+–
+–
8 Points / common
10
14
1
2
5
11
+24V
24V DC
Y0
0V
+–
Y3
15
Y4
18
Y7
COM0
COM0
6
9
COM1
COM1
+–
+–
24V DC
+–
5
2
6
4
7
13
8
9
14
12
15
11
16
17
18
COM0
COM0
COM0
Y0
Y1
Y2
Y3
COM0
COM1
COM1
COM1
Y4
Y5
Y6
Y7
COM1
3
4
1
2
5
3
FG
6
7
24V DC
0V
SLD
DG
DB
DA
10
10V
+24V
■ Output Connection Example
In order to improve EMC performance, bond the FG
terminal to ground.
Caution: FG terminal is NOT a protective conductor terminal.
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 5 / 9
COMMUNICATION CABLE CONNECTIONS
DA
DB
DG
SLD
FG
Master Unit
DA
DB
DG
SLD
FG
Remote Unit
DA
DB
DG
SLD
FG
Remote Unit
TERMINATOR TERMINATOR
blue
white
yellow
Be sure to connect the terminating resistor included in the product package to the unit at both ends of communication line.
The terminator must be connected across DA and DB.
The Master Unit can be located other than at the extreme ends of communication line.
DATA ALLOCATION
RY(n+0)7 to RY(n+0)0
Unused
(R7C-DC8C)
0
F
1F
Interval-timed Response (X)
Unused
0
F
1F
Refresh Data (Y)
■
R7C-DC8C
I/O DATA DESCRIPTIONS
0 15
Output 0
Output 1
Output 2 8 points
Output 3
:
Output 7
Not Used (Remains “0”)
0 : OFF
1 : ON
■ DISCRETE OUTPUT
WIRING INSTRUCTIONS
■SCREW TERMINAL
Torque: 0.5 N·m
■SOLDERLESS TERMINAL
Refer to the drawing below for recommended ring tongue
terminal size. Spade tongue type is also applicable.
Applicable wire size: 0.25 to 1.65 mm2(AWG 22 to 16)
Recommended manufacturer: Japan Solderless Terminal
MFG. Co., Ltd, Nichifu Co., Ltd
6 (.24) max
3.3 (.13) max
mm (inch)
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 6 / 9
CONFORMITY WITH CE MARKING
■CE MARKING
CE marking requires to integrate safety regulations existed in each country in EU territory and to secure smooth distribution
of products of which safety is guaranteed. It is mandatory by law that products distributed and sold in EU territory to have
CE mark which shows that the product conforms with the requirements of EU Directive. Each EU Directive describes the
scope of apparatuses to which that EU Directive is applied. M-System’s R7C must conform with EMC Directive.
Each Directive states only basic requirements. In order to mark the CE on an assembled machinery equipment, its manufac-
turer needs to check the overall conformity with Directives applicable to it.
■WARNINGS AND CAUTIONS WHEN INSTALLING THE R7C
The R7C needs to be installed in a control panel. This is effective not only to ensure general safety but also to contain noise
emissions by the R7C inside the control panel. We conduct a series of testing to see that the product conforms to EMC Direc-
tive while it is installed in the control panel.
Warning and cautions when installing R7C are stated below.
• Use control panels with an internal panel plate, both made of metal, when installing the R7C.
• Make sure to adequately ground the control panel and the internal panel plate with a thick cable to maintain low imped-
ance at high frequency.
• Use shielded cables for the signals taken out of the control panel.
• Choose a thick and short cable to ground the FG terminal of the R7C module to the internal panel plate of the control panel.
Note: If electromagnetic radiation disturbance increases by grounding the FG terminal, remove the grounding.
• When painting the internal plate of the control panel, apply masking to expose metal surface to secure conductivity at the
sections where the following parts are attached:
- Bolts attaching the internal panel to the control panel
- Ground for the FG of the R7C module
- Earth clamp on the shielded cable
• Noise emissions inside the control panel might leak through its openings. Design them as small as possible. Recommended
diameter is 10 cm or less.
Supplement:
Additional measures may be taken depending upon actual installation sites. These points of cautions are illustrated in the
next page.
• Prevent noise leakage by wrapping cables using shield covers, shield tubes and flexible conduits etc. if noise leaks through
the cable outlet.
• Use an electromagnetic shield gasket and block up the gap between the control panel cabinet and its cover, if noise leaks
through it.
• Connecting the internal panel plate and the cover of the control panel to the main cabinet using an earth strap may be
effective to strengthen the grounding.
• Electromagnetically shielded control panel cabinet is effective for shielding.
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 7 / 9
Use (e.g.) a shield cover
when noise leaks through
the opening.
To external apparatus
Keep the opening
for cabling as small as
possible.
Install an electromagnetically
shielded gasket when
noise leaks through
the opening. Shielding is strengthened
by using an electro-
magnetically shielded
control panel.
By connecting the
internal panel plate
and the panel cover with
an earth strap, grounding
may be strengthened and
EMC may be improved.
Ground the control panel
at low impedance using
(e.g.) braided wires.
Keep the opening for
ventilation as small as
posible.
Attach an electro-
magnetically shielded
filter when noise leaks
through the opening.
Install the R7C Series inside
a control panel.
Attachment part of earth
clamp should be fixed with
screw in conduction with the
internal panel plate.
• Points of cautions applicable when installing the R7C Series
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SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 8 / 9
■WARNINGS AND CAUTIONS WHEN LAYING CABLES
Signal cables connected to the R7C contain high-frequency components. Since these cables has the same effect as an antenna,
they emit these high-frequency components to the external space as noise or overlaps noise from the external space on them-
selves.
Cables with shielding should be used for the signal line due to the above reason.
EMC conformance test is conducted in the condition that shielded cables and earth clamps are used with the R7C.
Warning and cautions when laying cables are stated below. These points of cautions are illustrated in the next page.
• Use shielded cables for those signal cables installed out of the control panel and for thermocouple and RTD extension wires.
• All the network cables connected to R7C should be shielded.
• Use exclusively designed cables for the CC-Link.
• Expose the shield at a part of the cable cover, clip it with an earth clamp, and ground it to the internal panel of the control
panel. A drain wire connected to the panel in a pig-tail form cannot maintain low impedance against high-frequency noise,
thus grounding (noise shielding) in this form will not be effective.
Supplement:
Additional measures may be taken depending upon actual installation sites. These points of cautions are illustrated in the
next page.
• Keep cables as short as possible. It prevents noise emissions from the cables and noise overlapping to the cables.
• Attach a ferrite core to reduce noise impact to the signal cables susceptible to the noise. Ferrite core can be attached close
to the cable outlet of the control panel or close to the I/O terminal or connector, whichever is more effective. Also, the impact
might be reduced by winding the cable around the ferrite core for extra turns or attaching multiple ferrite cores.
• Keep cables which are easily affected by noise away from those which can be a noise source.
Motor Drive
Cable
Power Supply
Cable
DC Signal Cable
Network Cable
Analog Signal
Cable
Often being a noise source Often subject to noise interference.
In the following are examples of effective ways to lay cables separately:
• Keeping physical distance (farther than 20 cm from motor drive cables, farther than 10 cm for other groups).
• Dividing off by a grounded metal plate
• Grouping into separate grounded metal pipes or cable shields.
Wires on each side of a filter should not be too close to each other. Noise could ride onto the other side of cable.
Extra attention needs to be paid at the following parts.
• Noise filter that is enclosed in power cables.
• Ferrite core that is attached to signal cables.
• Noise limiting circuit (surge quenching circuit, transient absorber circuit, etc.) that is enclosed in signal cables.
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG

R7C-DC8C
EM-7801-U Rev.3 P. 9 / 9
Noise
Filter
Motor
Drive Cable Maintain distance between
cables and noise sources.
Grounding in pig tail form
is not effective.
• Points of cautions applicable when wiring the R7C Series
To external apparatus
Keep the cable as
short as possible.
To external apparatus
Shielded
Cable
Earth
Clamp
Remove a part of the shielded
cable cover and ground it
to the internal panel
plate using an earth
clamp.
To connect with
apparatuses outside
the control panel via
CC-Link, ground the
cable shield using
an earth clamp.
Keep the wires away from
each other at both ends of
the filter.
056 222 38 18 [e-mail] www.sentronic.com
SENTRONIC AG