M2I CTOP3M User manual

Main Module Users Manual
CTOP3M
Copy Writer : M2I corporation 2008.05 M2I Corporation
-When using M2I equipment, thoroughly read this datasheet and associated manuals
introduced in this datasheet, Also pay careful attention to safety and handle the
module properly.
-Store this datasheet in a safe place so that you can take it out read it whenever
necessary

►Safety precautions are for using the product safely and correctly in order to
prevent the accidents and danger, so make sure to follow all directions in safety
precautions.
►The precautions are divided into 2 sections, ‘Warning’and ‘Caution’. Each of the
meaning is represented as follows
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury or
physical damage.
►The symbols which are indicated in the TOP and User’s Manual mean as follows;
This symbol means paying attention because of danger in specific situations.
This symbol means paying attention because of danger of electrical shock.
►Store this manual in a safe place so that you can take it out and read it whenever
necessary. Always forward it to the end user.
Installation Precautions
Warning
Caution
Use the TOP in an environment that meets the general specification contained
in this manual or datasheet.
Using the TOP in an environment outside the range of the general
specifications could result in electric shock, fire, erroneous operation,
and damage to or deterioration of the product.
Completely turn off the power supply before loading or unloading the module.
Not doing so could result in electric shock or damage to the product.
Make sure all modules of TOP are loaded correctly and securely.
Not doing so could cause a malfunction, failure or drop.
When install the TOP in environment of much vibration, be sure to insulate the
TOP from direct vibration.
Not doing so could cause electric shock, fire, and erroneous operation.
Be sure to there are no foreign substances such as conductive debris inside the
module. Conductive debris could cause fires, damage, or erroneous operation.
Caution

Design Precautions
Design Precautions
Install a safety circuit external to the TOP that keeps the entire system
safe even when there are problems with the external power supply or
the TOP module. Otherwise, serious trouble could result from erroneous
output or erroneous operation.
Outside the TOP, construct mechanical damage preventing interlock circuits
such as emergency stop, protective circuits, positioning upper and lower
limits switches and interlocking forward/reverse operation.
Setup protective sequence program in controller for protecting system
from communication error in case of communicating TOP to PC or
external controller or changing operation mode of controller by TOP.
It could result in erroneous output or erroneous operation.
Make sure all external load connected to output does NOT exceed the
rating of output module.
Overcurrent exceeding the rating of output module could cause fire, damage
or erroneous operation.
Build a circuit that turns on the external power supply After the TOP main
module power is turned on.
If the external power supply is turned on first, it could result in erroneous
output or erroneous operation.
Make air ventilation hole in TOP mounting external panel case for
preventing TOP from over temperature.
Over temperature could result in erroneous operation.
Be careful not to damage the front surface of TOP.
This may cause malfunctions or failure in touch operation.
Over temperature could result in erroneous operation.
Warning
Do not bunch the connection wires or communication cables with the
main circuit or power circuit, or install them close to each other. They
should be installed 100mm (3.94inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.
Caution

Installation
1. Caution
- Please keep 100mm distance between main module and enclosure structure for
maintenance and well-ventilation.
- Please avoid installation on the area as follows.
. Locations where the temperature changes drastically and condensation occurs
. Locations where the main unit is exposed to direct sunlight, vibration or impact.
. Locations where strong electrical or magnetic fields are generated.
2. Power Cable Wiring
- Input DC Voltage : Typically DC24V (20 ~ 28V)
- Please be cautious wiring +24V and GND on power supply terminals.
- Please separate power source cable from controller’s power cable or in/out cable.
- Please separate power source cable from communication cable
3. Earth Connection
- The FG and M2I port of the TOP main module should always be grounded using the
Class 3 Ground.
Failing to ground these ports sufficiently could cause electrical shock and malfunction.
- The cable for earth should be more than 2 ㎟.
- The earth point be close to the TOP main module and earth cable be short if possible.

Main Module Menu Summary
1. Main Menu
- Functions : Controller Type, Communication Protocol, Version Info., Language Setting and
Time Setting.
* Time Data is retained minimum 1week by super capacitor without input power voltage.
2. Communication Setting
- Functions : Baud Rate, Data Bit, Stop Bit, Parity Bit, Signal Level, Station Num, Serial Timeout,
Send Wait, Communication Error Message Display, N:1 Setting.
3. Initial Setting
- Functions : Power On Mode, Initial Screen Number, Screen Save, Buzzer Sound, Start of Latch ,
End of Latch., Printer, Security Password, Touch Sensitivity, In Case of System Error,
LCD Brightness & Contrast, Default Setting.
4. Diagnosis
- Functions : Memory Diagnosis, Touch Key Diagnosis, Display Diagnosis,
Communication and Port Diagnosis
5. System Information
- Information of OS Version.
- Excluding Time data, you can have data of internal system buffer memory at the time of
quitting running. (* Data type is 16bit HEX)
Package Contents
Main Module 1set Download Cable/ Protection sheet (option)
Main Module H/W Manual Clamp 4pcs / Protection sheet
Communication Cable Connection

Installation Precautions
Wiring Precautions
Use the TOP in an environment that meets the general specification contained in
this manual or datasheet.
Using the TOP in an environment outside the range of the general specifications could
result in electric shock, fire, erroneous operation, and damage to or deterioration of the
product.
Completely turn off the power supply before loading or unloading the module.
Not doing so could result in electric shock or damage to the product.
Make sure all modules of TOP are loaded correctly and securely.
Not doing so could cause a malfunction, failure or drop.
When install the TOP in environment of much vibration, be sure to insulate the
TOP from direct vibration.
Not doing so could cause electric shock, fire, and erroneous operation.
Be sure to there are no foreign substances such as conductive debris inside the
module. Conductive debris could cause fires, damage, or erroneous operation
.
Completely turn off the external power supply when installing or placing wiring.
Not doing so could cause electric shock or damage to the product.
Make sure that wires are correctly connected to terminals.
Incorrect connection could result in electric shock or damages to the product.
Be sure that wiring is done correctly be checking the product’s rated voltage and
the terminal layout. Incorrect wiring could result in fire, damage, or erroneous operation
Tighten the terminal screws with the specified torque.
If the terminal screws are loose, it could result in short circuits, fire, or erroneous
operation.
Be sure to ground the FG or (LG) terminal to the protective ground conductor.
Not doing so could result in erroneous operation.
Be sure there are no foreign substances such as sawdust or wiring debris inside
the module. Such debris could cause fire, damage, or erroneous operation.
Warning
Caution
Caution

Trial Running Repair Precautions
Disposal Precaution
Do not touch the terminals while power is on.
Doing so could cause electric shock or erroneous operation.
Switch all phases of the external power supply off when cleaning the module
or retightening the terminal or module mounting screws.
Not doing so could result in electric shock or erroneous operation.
Do not charge, disassemble, heat, place in fire, short circuit, or solder the
battery.
Mishandling of battery can cause overheating or cracks which could result in injury
and fires.
Do not disassemble or modify the modules.
Doing so could cause trouble, erroneous operation, injury, or fire.
Switch all phases of the external power supply off before mounting or removing
the module.
Not doing so could cause failure or malfunction of the module.
Use a cellular phone or walky-talky more than 30cm (11.81 inch) away from the
TOP.
Not doing so can cause a malfunction.
Do not strike the touch panel with a hard or pointed object (such as drill,
fingernail, driver, pen, etc.) or press on the touch panel with too much force.
It may cause malfunction of touch panel by damage of front sheet.
Do not allow water, liquid, piece of metal or charged particles to enter between
Protection sheet and front sheet when you install protection sheet in touch
panel.
It may cause malfunction of touch panel and indistinct screen display
If you want to clean the product, use following method.
Clean with soft cloth.
Do not use strong chemicals nor a strong cleaner for cleaning.
When disposing of this product, treat it as industrial waste.
Not doing so could cause poisonous pollution or explosion.
Warning
Caution
Caution

Project File Up/Download
Meaning of ‘Download’is transferring projection file data from computer to TOP main
module.
And ‘Upload’is transferring data from TOP Main module to computer.
Main module data will be saved up forever on flash memory of TOP main module unless
overwriting.
It is possible to transfer data on the main menu, communication setup menu, initial setup
menu, diagnosis menu, and system information menu after connecting download cable
between computer and TOP main module.
it is possible to transfer data on running state
Font and O/S Download
Method 1. Main Menu
-Connect download cable to download port of TOP main module
-In O/S and Font download menu of TOP Designer on PC, download them to TOP
main module.
-After finishing downloading, TOP main module will be reset automatically(When
Font, TOP will not be reset)
Method 2. OS DOWNLOAD MODE
-Connect download cable to 9-pin serial port (download port) of TOP main module.
-Short circuit between 2nd pin and 6th pin of 6pin connector of download cable.
-Turn off power of main module and turn on, then [OS DOWNLOAD MODE]
appears on screen.
-After TOP main module is in the download ready mode, remove the short circuit
and connect 9pin D-sub connector to serial port of computer.
-In O/S and Font download menu of TOP Designer on PC, download them to TOP
main module.
-After finishing downloading, TOP main module will be reset automatically
(If only O.S).
-Downloadable fonts are bellows.
8X8, 8X16, 16 X 16 dot, 16 X 32dot, 32 X 32 dot font

Outer Dimension (Front, Rear, Side, Upper, Bottom)
[Fig. Front Outer Dimension]
[Fig. Rear Outer Dimension]

[Fig. Left/Right Outer Dimension]
[Fig. Upper/Bottom Outer Dimension]
* Panel Cutting size : 158(W) * 126(H)mm