MAAX Spas California Cooperage 2006 User manual

Owner’s Manual

Safety Sign
The safety sign enclosed with your Owner’s Manual should be permanently installed
where visible to the users of the spa.
The sign is adhesive backed and there are also four screws supplied for mounting on
rough surfaces.
It is very important that you, as a spa owner, review the important safety instructions
before you operate your spa. It is equally important that you instruct all users, even
occasional ones, as to the warnings associated with spa use.
You may obtain additional signs or replacement ones by contacting:
MAAX Spas (Arizona) Inc.
Customer Service
25605 South Arizona Avenue
Chandler, Arizona 85248
Limited Warranty Summary
Please refer to the Warranty Card included with your product for complete warranty information.
In order to receive prompt warranty service, you must return your warranty card, completed with model and
serial number, to MAAX Spas (Arizona), Inc. immediately upon completion of spa installation.
MAAX Spas (Arizona), Inc. provides a limited warranty to our customers. It applies to the spa
structure, surface, plumbing, pumps, heater, blower, and controls.
The limited warranty does not cover damage resulting from improper maintenance, improper installation,
misuse, abuse, accident, fire, normal wear and tear, or improper water maintenance. Unauthorized modifications
of the spa may void the warranty. Replacement costs associated with transportation, removal, and reinstallation
are the sole responsibility of the spa owner.
This manual refers to only year 2006 model spas. MAAX Spas (Arizona), Inc. reserves the right to make
changes in design or material of its products at any time without incurring liability. This limited warranty applies
to the first retail purchaser and terminates upon any transfer of ownership.

IMPORTANT
SAFETY
WARNINGS
NOTE: When installing and using this equipment,
basic safety precautions should always be taken to
reduce the risk of electrical shock, to ensure safe
usage, and to safeguard the user’s health.
(1) Read and Follow ALL
Instructions!!
(2) Ground All Metal and
Electrical Equipment!
(3) A green colored terminal or a terminal marked G,
GR, Ground, Grounding, or the international
symbol* is located inside the supply termi-
nal box or compartment. This terminal must be
connected to the grounding means provided in the
electric supply service panel, using a continuous
copper wire equivalent in size to the circuit con-
ductors supplying this equipment.
*IEC Publication 417, Symbol 5019.
(4) At least two lugs marked “BONDING LUGS” are
provided on the external surface or on the inside
of the supply terminal box or compartment.
Connect the local common bonding grid (house-
hold ground) in the area of the hot tub or spa to
these terminals, using an insulated or bare copper
conductor not smaller than No. 6 AWG.
(5) All field-installed metal components such as
rails, ladders, drains or similar hardware located
within 5 ft. of the spa or hot tub shall be bonded
to the equipment grounding bus with copper
conductors not smaller than No. 6 AWG.
(6) SAVE THESE
INSTRUCTIONS.
W
ARNING: Children should not use spas or hot tubs
without adult supervision
and
AVERTISSEMENT: Ne pas laisser les enfants utilis-
er une cuve de relaxation sans surveillance
WARNING: Do not use spas or hot tubs unless all
suction guards are installed to prevent body and hair
entrapment
and
AVERTISSEMENT: Pour éviter que les cheveux ou
une partie du corps puissent être aspirés, ne pas utilis-
er une cuve de relaxation si les grilles de prise d’aspi-
ration ne sont pas toutes en place
WARNING: People using medications and/or having
an adverse medical history should consult a
physician before using a spa or hot tub
and
AVERTISSEMENT: Les personnes qui prennent des
médicaments ou ont des problèmes de santé devraient
consulter un médecin avant d’utiliser une cuve de
relaxation
WARNING: People with infectious diseases should
not use a spa or hot tub
and
AVERTISSEMENT: Les personnes atteintes de mal-
adies infectieuses ne devraient pas utiliser une cuve de
relaxation
WARNING: To avoid injury exercise care when
entering or exiting the spa or hot tub
and
AVERTISSEMENT: Pour éviter des blessures, user
de prudence en entrant dans une cuve de relaxation et
en sortant
WARNING: Do not use drugs or alcohol before or
during the use of a spa or hot tub to avoid
unconsciousness and possible drowning
and
AVERTISSEMENT: Pour éviter l’évanouissement et
la noyade eventuelle, ne prendre ni drogue ni alcool
avant d’utiliser une cuve de relaxation ni quand on s’y
trouve
WARNING: Pregnant, or possibly pregnant, women
should consult a physician before using a spa or hot
tub
and
AVERTISSEMENT: Les femmes enceintes, que leur
grossesse soit confirmée ou non, devraient consulter
un médecin avant d’utiliser une cuve de relaxation.
i

WARNING: Water temperature in excess of 100°F
(38º C) may be injurious to your health
and
AVERTISSEMENT: Il peut être dangereux pur la
santé de se plonger dans de l’eau à plus de 38º C
WARNING: Before entering the spa or hot tub measure
the water temperature with an accurate thermometer
and
AVERTISSEMENT: Avant d’utiliser une cuve de
relaxation mesurer la température de l’eau à l’aide
d’un thermomètre précis
WARNING: Do not use a spa or hot tub immediate-
ly following strenuous exercise
and
AVERTISSEMENT: Ne pas utiliser une cuve de
relaxation immédiatement après un exercice fatigant
WARNING: Prolonged immersion in a spa or hot
tub may be injurious to your health
and
AVERTISSEMENT: L’utilisation prolongée d’une
cuve de relaxation peut être dangereuse pour la santé
WARNING: Do not permit electric appliances (such
as a light, telephone, radio, or television) within 5 ft.
(1.5m) of the spa or hot tub
and
AVERTISSEMENT: Ne pas placer d’apareil élec-
trique (luminaire, téléphone, radio, téléviseur, etc) à
moins de 1.5, de cette duve de relaxation
WARNING: Maintain water chemistry in accordance
with manufacturer’s instruction
and
AVERTISSEMENT: La teneur de l’eau en matières
dissoutes doit être conforme aux firectives du fabri-
cant.
W
ARNING: The use of alcohol or drugs can greatly
increase the risk of fatal hyperthermia in hot tubs and
spas
and
AVERTISSEMENT: La consommation d’alcool ou
de drogue augmente considérablement les risques
d’hyperthermie mortelle dans une cuve de relaxation.
HYPERTHERMIA
The causes, symptoms, and effects of hyperthermia
may be described as follows:
Hyperthermia occurs when the internal temperature of
the body reaches a level several degrees above the nor-
mal body temperature of 98.6°F (37º C). The symp-
toms of hyperthermia include drowsiness, lethargy,
and an increase in the internal temperature of the body.
The effects of hyperthermia include
(a) unawareness of impending hazard;
(b) failure to perceive heat;
(c) failure to recognize the need to exit spas;
(d) physical inability to exit spa;
(e) fetal damage in pregnant women; and
(f) unconsciousness and danger of drowning.
ii

Safety Warnings . . . . . . . . . . . . . . . . . . . i,ii
Table of Contents . . . . . . . . . . . . . . . . . . iii
Important Safety Instructions . . . . . . . . 1
Do’s and Don’ts . . . . . . . . . . . . . . . . . 2
Hyperthermia . . . . . . . . . . . . . . . . . . . 2
Spa Installation . . . . . . . . . . . . . . . . . . . . 3
Site and Positioning . . . . . . . . . . . . . . 3
Outdoor Installation . . . . . . . . . . . . . . 3
Indoor Installation . . . . . . . . . . . . . . . 3
Spa System Components . . . . . . . . . . . . 4
Spa Components . . . . . . . . . . . . . . . . . . . 5
Jets and Air Controls . . . . . . . . . . . . . . 6
Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning or Replacing Jets . . . . . . . . . 6
Air Controls . . . . . . . . . . . . . . . . . . . . 6
Electrical Information . . . . . . . . . . . . . . 7
Important Safety Instructions . . . . . . . 7
Ground-Fault Circuit-Interrupter . . . . 7
Installation Options . . . . . . . . . . . . . . 7,8
Start Up Procedures . . . . . . . . . . . . . . . . 9
Priming Your Spa . . . . . . . . . . . . . . . . 9
California Cooperage®Control System
Operating Instructions . . . . . . . . . . . . . . 10
User’s Pads . . . . . . . . . . . . . . . . . . . . . 10
Temperature . . . . . . . . . . . . . . . . . . 11
Light . . . . . . . . . . . . . . . . . . . . . . . . 11
Standard/Economy/Sleep Modes . . . . 11
Setting Time and Filtration Cycles . . 12
Preset Filter Cycles . . . . . . . . . . . . . 12
Changing Filter Cycle Start Time . 12
Changing Filter Cycle Duration . . . 12
Clean Up Cycle . . . . . . . . . . . . . . . 12
Stereo Options . . . . . . . . . . . . . . . . 12
Equipment Safety Features . . . . . . . . . . 13
Automatic Time Outs . . . . . . . . . . . . . 13
Common LED Equipment Safety Messages
. . . . . . . . . . . . . . . . . . . . . . . . . . .13,14
Common LED Messages . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . 15
Water Chemistry . . . . . . . . . . . . . . . . . 15
Sanitizing . . . . . . . . . . . . . . . . . . . . . . 15
pH Level . . . . . . . . . . . . . . . . . . . . . . . 15
Water Maintenance With Ozone . . . . 15
Sanitizing With Ozone . . . . . . . . . . . . 15
Specialty Chemicals . . . . . . . . . . . . . . 15
Draining Your Spa . . . . . . . . . . . . . . . 16
Filter Maintenance . . . . . . . . . . . . . . . 16
Winterizing . . . . . . . . . . . . . . . . . . . . . 17
Spa Cabinet Care . . . . . . . . . . . . . . . . 17
Spa Surface Care and Cleaning . . . . . 17
Light Bulbs . . . . . . . . . . . . . . . . . . . . . 17
Common Water Problems . . . . . . . . .18,19
Common Hardware Problems . . . . . .20,21
Spa Soaking Guidelines . . . . . . . . . . . . . 22
System Wiring Diagrams . . . . . . . . . . . . . .23, 24
iii

IMPORTANT
SAFETY
INSTRUCTIONS
1.Read and follow all instruc-
tions.
2.Save these Instructions.
3. Never allow children to access or use this
product unless closely supervised by an adult
at all times.
4. Never connect unit to a power supply with a
load controller.
5. Never operate spa if the suction fittings are
broken or missing.
6. Never replace a suction fitting with one rated
less than the flow rate marked on the original
suction fitting.
The suction fittings in this spa are sized to
match the specific water flow created by the
pump. Should the need arise to replace the
suction fittings or the pump, be sure that the
flow rates are compatible.
To avoid/reduce risk of injury and/or
drowning:
1. The water temperature in a spa should never
exceed 104°F (40°C). This temperature is
considered safe for a healthy adult. Lower
water temperatures are recommended for
young children and elderly adults, and when
spa usage exceeds 10 minutes. Consult your
physician or pediatrician to determine safe
temperature limits.
NOTE: Refer to information on hyperther-
mia on page 2.
2. Since excessive water temperatures have a
high potential for causing fetal damage during
the early months of pregnancy, pregnant or
possibly pregnant women should check with
their physician before entering spa.
3. Before entering a spa, the user should verify
the water temperature with an accurate ther-
mometer since the tolerance of water temper-
ature regulating devices varies.
4. The use of alcohol, drugs, or medications
before or during spa use may lead to uncon-
sciousness with the possibility of drowning.
5. Persons suffering from obesity or with a med-
ical history of heart disease, circulatory prob-
lems, or diabetes should consult a physician
before using a spa.
6. Persons using medications should consult a
physician before using a spa since some med-
ications may induce drowsiness while other
medications may affect heart rate, blood pres-
sure, and circulation.
To avoid risk of electrical shock:
1. Only use the wire connector provided on this
unit to connect a minimum No. 6 AWG (5.15
mm2) solid copper conductor between this unit
and any metal equipment, metal enclosures of
electrical equipment, metal water pipe, or con-
duit within 5 ft. (1.5 m) of the unit.
2. Install at least 5 ft. (1.5m) from all metal sur-
faces. Spa may be installed within 5 feet of a
metal surface if each metal surface is perma-
nently connected by a minimum No. 6 AWG
(5.15mm2) solid copper conductor attached to
the wire connector on the terminal box that is
provided for this purpose.
3. Do not permit any electric appliance, such as a
light, telephone, radio, or television within 5
ft. (1.5m) of a spa.
NOTE: Check with your state/local code
enforcement officer to determine electrical
code requirements and compliance. Use a
qualified licensed electrician to complete all
spa final electric connections.
Caution: Risk of electrical shock.
Read and follow all instructions.
1

The electrical supply for this product must
include a suitably rated switch or circuit
breaker to open all ungrounded supply con-
ductors to comply with Section 422-20 of the
National Electrical Code (NEC) ANSI.NFPA
70-1987. This disconnecting means must be
readily accessible for operation but installed at
least 5 ft. (1.5m) from the spa as required to
comply with local code requirements. All
electrical connections should comply with
Article 680-D of the NEC.
4. Install to provide drainage of compartment for
electrical components.
Do’s and Don'ts
For years of spa enjoyment:
Do:
• Save these instructions!
• Replace the cover immediately after use.
• Keep the cover locked when spa is not in use.
• Be aware of the dangers of a wet and slippery
surface. Use caution when entering and exiting
your spa.
• Have a licensed electrician make all final electri-
cal connections.
• Replace worn, frayed or broken electrical cords.
• Keep the water chemistry correctly balanced.
Untreated spa water will cause problems with your
spa and equipment as well as being a health risk.
• Clean the spa filter monthly or as needed. (See
Filter Maintenance Pg. 16).
• Position the spa so that all sides remain accessi-
ble for maintenance.
• Use a bathing cap for long hair.
• Refer to information on hyperthermia (this page).
• Use only authorized spa care products for the
best performance and to keep the water properly
balanced.
Don't:
• Use the spa at 104°F (40°C) for long periods of
time (more than 30 minutes). See Hyperthermia,
this page.
• Use an extension cord to power your spa.
• Allow anyone to stand on the spa cover. It is not
designed to support weight.
• Power the spa unless it is filled with water to the
water level mark on the Weir door.
• Operate the pump on high speed for extended
periods of time with the cover in place. Extended
operation can cause heat build-up and interfere
with spa operation.
Hyperthermia
The causes, symptoms, and effects of hyper-
thermia may be described as follows: Hyper-
thermia occurs when the internal temperature
of the body reaches a level several degrees
above the normal body temperature of 98.6ºF
(37ºC). The symptoms of hyperthermia
include an increase in the internal temperature
of the body, dizziness, lethargy, drowsiness,
and fainting. The effects of hyperthermia
include (1) failure to perceive heat, (2) failure
to recognize the need to exit spa or hot tub, (3)
unawareness of impending hazard, (4) fetal
damage in pregnant women, (5) physical
inability to exit the spa or hot tub, and (6)
unconsciousness resulting in the danger of
drowning.
Warning: The use of alcohol, drugs, or med-
ication can greatly increase the risk of fatal
hyperthermia.
2

3
Spa Installation
The electrical supply for this product must include
a suitably rated switch or circuit breaker to open all
ungrounded supply conductors to comply with Section
422-20 of the National Electrical Code, ANSI/
NFPA70-1987. The disconnecting means must be
readily accessible but installed at least 5 feet (1.5
meters) from the spa water. All electrical connections
should comply with article 680-D of the NEC.
Site and Positioning
Locate the spa on solid, level foundation or floor-
ing, keeping in mind the weight of the filled spa (in
excess of 4,000 lbs. on some models). If you have any
doubts about the load bearing ability of your chosen
site, contact an architect or a building contractor. The
entire perimeter of the spa cabinet and the spa bottom
must be evenly supported.
If your spa is installed outdoors, we recommend
that you provide a concrete pad for the spa to rest on
(8ft. x 8ft. x 4" level pad). Failure to provide a level
surface could structurally damage your spa and
void the warranty.
The spa must be installed to allow access for serv-
ice and maintenance on all four sides; therefore, below
grade level installation is not recommended.
Outdoor Installation
The following considerations apply when
installing your spa outdoors:
1. Local codes pertaining to fencing.
2. Local electrical and plumbing codes.
3. View from your house.
4. Wind direction.
5. Exposure to sunlight.
6. Location relationship to trees (twigs, leaves and
shade).
7. Dressing and bathroom location.
8. Storage area for maintenance equipment and
chemicals.
9. Location to facilitate adult supervision.
10. Landscaping and nighttime lighting.
11. Accessibility to equipment.
12. Power supply location and foot traffic.
Indoor Installation
The following considerations apply when
installing your spa indoors:
1. Indoor spas promote high humidity. Using either
ventilation fans or commercial grade de-humidi-
fiers will help to reduce the humidity. Consult
your dealer for details.
2. Floor drains must be provided near the spa to
drain off water that may cause falls and /or
water damage.
3. Floor area should be flat with a non-skid finish.
Carpeting is not recommended.
4. Walls, ceilings, woodwork should be made of
materials capable of withstanding high humidity
(redwood, cedar).
5. Be sure floor load bearing capacities are adequate
to support the concentrated spa weight.
6. Spas should be double checked for leaks before
installing to avoid possible water damage. Dealer
installation may include this service.
7. Indoor sunrooms are capable of maintaining high
ambient temperatures which may effect the spa
water temperature. It is NOT recommended that
you operate your filter cycles for longer than 6
hours per day under these conditions.
Caution: Risk of electrical shock.
Read and follow all instructions.

A. Filter Skimmer/Weir Door: Removes floating
debris from the water surface, provides a water
return path to equipment, and houses water filter
element.
B. Spa Side Control Panel: Used to control temper-
ature setting, pump for jets, and light.
C. Air Controls: Increases or decreases air entering
the jets. Close during heating for maximum effi-
ciency.
D. Equipment Pack Service Panel (no user serv-
iceable parts): Spa support system consisting of
one or two pumps, heater, and associated electri-
cal controls (not shown).
E. Drain Access (Adjacent to the equipment
service panel): Spa drain faucets.
F. Manufacturer’s Identification Label: Contains
identification information for warranty service
(serial number, model number, etc.) and electrical
information (ampere rating and ampere require-
ments).
G. Stereo Option: Available on model 107 only.
Spa System Components
4
A
E
D
B
F
G
C

A. Pumps (One pump or two pumps, depending
on model): Low speed for efficient water circu-
lation during filtration and heating; high speed for
maximum action of the jets. The pump functions
are activated by topside controls.
B. Warning and Installation Label: Contains
important safety information and installation
instructions.
C. Slice Valve: Used to shut off water flow from the
spa to the equipment while servicing. Quantity
will vary depending on model. All should be open
during normal operations.
D.Electrical Connections: Contains outlets for
electrical plug connections. Connections are
made during manufacture of the spa.
E. Heater Assembly: Thermostatically controlled
and equipped with an overheat safety shut-off.
Spa Components
Reference only. Equipment is not always as shown.
Note: No consumer serviceable parts. Do NOT attempt to service any of these
components yourself. Contact your dealer for assistance.
5

Jets and Air Controls
Jets
All spa jets are individually engineered to provide
a unique hydro-massage. Depending on the model,
your spa will have a combination of the following jets:
Cyclone Therapeutic:
Positioned to focus on large muscle groups, these
jets deliver a concentrated, high volume stream of
water for a deep massage. Each jet is fully
adjustable, allowing users to set the water flow to
the most comfortable setting. The nozzle can be
rotated to target sore muscle areas.
Cyclone Turbo Swirl Jets:
Positioned to focus on muscle tension zones, these
jets deliver a spinning V-shaped water stream for a
gentle, pulsating massage. Each jet is fully
adjustable, allowing users to set the water flow to
the most comfortable setting.
Euro Jets:
Positioned in the footwell area of the spa, these jets
deliver a penetrating massage to dissolve tension in
the lower legs. This jet is the entry point for ozone
produced during the automatic filtration cycles,
and, as such, is not adjustable. Note: Ozone pro-
duction is suspended when other functions are acti-
vated on the control panel by the spa user.
All full sized jets are adjustable from a fully open to
closed position. It is very important that you NEVER
SHUT ALL FULL SIZED JETS OFF AT ONE TIME!
Cleaning or Replacing Jets
Hard water can cause calcium/mineral buildup that
can restrict or bind the jets. A jet consists of a face
plate and a nozzle. Rotate these parts weekly and
remove/clean monthly to ensure free movement.
Note: It is not necessary to drain the spa to clean or
remove the jets.
Rotating the jet face plate and nozzle
· Rotate the jet face left and right (open and closed).
· Return the face plate to the full open position.
· Turn the jets on to high speed.
· Twist the nozzle left and right
· Rotate the nozzle in the socket.
Note: If the jet insert disengages from the spa
housing, see steps to reinstall below.
Cleaning the jets
To remove the jet insert, use the palm of your hand
to exert pressure on the face of the jet. Turn counter-
clockwise until the jet "clicks". Gently pull the jet
assembly from the housing.
To clean the jet insert and housing, use a pressurized
hose and spray the inside of the jet. Soak the jet
in a diluted spa cleaning solution, rinse. Wipe the
inside of the housing to remove any debris.
To reinstall the jet, line up the tab on the backside of
the barrel with the groove in the body. Use the palm of
your hand to gently tab the jet until it snaps into
position.
Air Controls
The intensity of the jet action can be controlled by
altering the amount of air injected with water through
the jets. Your spa has air controls located on the lip of
the spa. Each control activates air to specific jets in the
spa allowing you to create various combinations and
levels of jet action to suit individual preferences.
Turn the control counter-clockwise to turn the air
off and clockwise to turn air on.
Note: Air controls should be closed dur-
ing heating cycles for maximum energy
efficiency.
6

Electrical Information
Important Safety Instructions
All electrical connections to this spa package
MUST be accomplished by a qualified licensed
electrician in accordance with the National
Electrical Code (NEC) and with state/local electri-
cal codes in effect at the time of installation.
NOTE: Prior to performing any service to the spa
equipment, turn OFF all primary electrical power at
the main circuit breaker or disconnect panel.
To make spa electrical connections, remove the
exterior equipment access panel, locate the electrical
control box, remove the control box cover and follow
the wiring diagram on the inside of the control box
cover.
Connections should be made using copper conduc-
tors only. Connecting wires, circuit breakers, or fuses
must all be sized to accommodate the Total Ampere
load as specified on the equipment label.
This equipment is designed to operate on 60Hz
alternating current only, at 240 volts or 120 volts, as
required.
NOTE: All unions must be hand-tight and all slice
valves must be locked in the OPEN position before fill-
ing or refilling spa! Aclip is provided to help keep the
slice valve open. Run spa and check for union leaks
before reinstalling front panel.
Ground-Fault Circuit Interrupter
A qualified licensed electrician shall connect the
spa to a circuit protected by a GFCI. This is a require-
ment by the National Electric Code, article 680-42,
and is also in compliance with Underwriter’s
Laboratories, Inc.
Installation Options
While knockouts are provided in the cabinet base
to bring the conduit to the equipment compartment,
a hole may need to be drilled in the pedestal or base
if an alternate electrical service entrance is desired.
The California Cooperage®models 103, 104 and
105 are convertible to either 120 volt or 240 volt elec-
trical service. Models 106 and 107 can only be con-
nected to a 240 volt electrical service.
120 Volt Installation
Model:
• The California Cooperage®models 103, 104 and
105.
Electrical Requirements:
• 120 Volts, 60Hz, Single Phase, 40 amp. or *20 amp
3-wire service, (including ground.)
*20 Amp Option
Note: The heater can be activated only with the
pump on low speed. Only the light can be operat-
ing at the same time without disabling the heater.
See your authorized dealer to select this option.
• California Cooperage®spas installed for 120 volt
operation require a 3-wire, 40 amp., 120 volt sub-
feed in non-metallic pipe to the spa equipment
compartment (line 1, neutral and ground). A green
colored terminal (or wire connector marked “G”,
or “GR”, “Grounding”) is provided in the control
box. To reduce the risk of electrical shock, connect
this terminal or connector to the grounding termi-
nal of your electrical service or supply panel with a
continuous green insulated copper wire equivalent
to the circuit conductor supplying this equipment,
but no smaller than No. 12 AWG. In addition, a
second pressure wire connector is provided on the
surface of the control box for bonding to local
ground points. To reduce the risk of electrical
shock, this connector should be bonded with a No.
6 AWG copper wire to any metal ladders, water
pipes, or any metal within 5 feet of the spa.
Copper wire is recommended for all elec-
trical connections.
Caution: Risk of electrical shock.
Read and follow all instructions.
7

240 Volt Installation
Permanently Connected
Models:
• The California Cooperage®Models 106 and 107
must be connected to a 240-volt electric service.
Models 103, 104 and 105 are convertible to either
120-volt or 240-volt, but come factory wired for
240-volt service.
Electrical Requirements:
• 240 Volts, 60Hz, Single Phase, 50 amp. 4-wire
service (line 1, line 2, neutral, and ground) or,
*30 Amp Option
Note: The heater can be activated only with the
pump on low speed. Only the spa light can be oper-
ating at the same time without disabling the heater.
See your authorized dealer to select this option.
Spas installed for 240 volt operation require a 4-
wire, 50 amp., 240 volt subfeed in non-metallic
pipe to the spa equipment compartment (line 1, line
2, neutral and ground). A green colored terminal
(or wire connector marked “G”, or “GR”,
“Grounding”) is provided in the control box. To
reduce the risk of electrical shock, connect this ter-
minal or connector to the grounding terminal of
your electrical service or supply panel with a con-
tinuous green insulated copper wire equivalent to
the circuit conductor supplying this equipment, but
no smaller than No. 12 AWG. In addition, a second
pressure wire connector is provided on the surface
of the control box for bonding to local ground
points. To reduce the risk of electrical shock, this
connector should be bonded with a No. 6 AWG
copper wire to any metal ladders, water pipes, or
any metal within 5 feet of the spa.
Copper wire is recommended for all
electrical connections.
Note: Units to be operated at 240 volts must have all
electrical connections made by a qualified licensed
electrician in accordance with the National Electric
Code and state/local codes in effect at the time of
installation.
Refer to the manufacturer’s nameplate located on
the kickplate to determine your spa’s
ampere requirements.
8

Start Up Procedures
Follow recommendations for site location and
electrical connection (pgs. 3 and 7). The water line on
the weir door (see Filter/Skimmer, pg. 4) is the level at
which the water should be maintained.
1. Fill the spa through the filter hole to the water line
on the weir door with tap water.
Never use “softened” water in your spa.
Softened water can impact the chemical balance
of the water and lead to degradation of metal
plumbing fittings.
2. Turn power on to unit at circuit breaker or dis-
connect panel.
3. Open the air controls, located on the top lip, and
cycle the jets from high to low. Water should
come from the therapy jets. If water flow is not
established, turn off jets and see Priming Your Spa
(this page).
4. Add chemicals. See Chemical treatment and
Water Maintenance section (page 15).
Follow Operating Instructions for your particular
model to set heat to the desired temperature. Initially,
you may find that the spa requires 12 to 14 hours on
240 Volt installations to reach temperature. Keep your
thermal cover on the unit and close the air controls to
help the heating process.
Priming Your Spa
When filling your spa for the first time or, after
draining and refilling the spa, you may need to bleed
air from the system. Should you experience an air-
lock, remove the filter basket cover, insert a garden
hose through the center hole of the filter as far as pos-
sible without using force. Hold the hose in place and
turn on the water. This forces water into the pump and
forces the air out.
Important: Do not operate the
spa without full water flow.
9

Control Systems
California Cooperage®Series Control
System
The California Cooperage
®
Series Control System
offers you the ultimate in spa control. The LED window
displays current water temperature, set point water tem-
perature, and operating mode settings. Each feature of
the system is actuated through a control panel touch
pad. Touch the appropriate pad to activate the desired
function.
At start up, when power is supplied to the spa, the con-
trols will operate properly and safely under the factory
settings. The spa will be in Economy Mode, have a tem-
perature setting of 100°F, and a filtration cycle duration
of 2 hours. To fully utilize the unique capabilities of the
control system, it is important to know how to set the
temperature, operate the pumps, operate the light, adjust
the mode setting, and change the filtration cycles.
User’s Pads
User’s Pads are the buttons located on the topside
control panel and are used to program various spa
functions (i.e., turn on spa light, set temperature,
etc.). The following table defines the pads:
10
The California Cooperage®
Model 167 Control System is
used on Spa Modes 106 and 107.
The California Cooperage®Model
165 Control System is used on Spa
Models 103, 104 and 105.

Temperature
The maximum set temperature is 104°F
(40°C) and the minimum set temperature is 80°F
(27°C). The current water temperature or, if the pump
has not been running, two dashes will show on the dis-
play. If dashes are displayed, you must first start the
pump by pressing the JETS 1 pad. Wait until the
water temperature is displayed (approximately 2 min-
utes).
The set temperature of your spa may easily
be increased or decreased at any time using the TEMP
pad. Look at the LED display. Either the actual tem-
perature or 2 dashes will be displayed. Press the
TEMP pad; the set temperature will be displayed in
the LED window. The next touch of TEMP will
change the set temperature either up or down 1°F. If
you want to increase the temperature and the display
indicates the temperature was increased by 1°F, con-
tinue to press the TEMP pad until the desired set tem-
perature is reached.
If you want to decrease the set temperature, and the
LED indicates that the temperature is increasing,
STOP. Wait a few seconds until the actual temperature
is displayed. Then press the TEMP pad again. The
set temperature will be displayed. Press it again and
the set temperature will decrease by 1°F. Continue
pressing the TEMP pad until the desired set tempera-
ture is reached.
If the spa is set in Standard mode or in a filtration
cycle, increasing the set temperature may result in
activating the heater. Decreasing the set temperature
will turn the heater off. When the heater is operating,
the LED below the TEMP icon will be lit
Note: 240-V
olt spas that are wired with the 30 Amp
option will not heat when Pump #1 is on in high speed,
or when Pump #2 is operating.
JETS 1
Touch the JETS 1 pad to activate the primary
filtration pump. The sequence of the jet action is:
1 touch = Low jets
2 touches = High jets
3 touches = Off
JETS 2
Touch the JETS 2 pad to activate the therapy
pump. The sequence of jet action is:
1 touch = High
2 touches = Off
The low speed operation of Pump 1 is timed
to automatically turn off after four hours of operation.
The high speed operation of Pumps 1 and 2 is timed to
automatically turn off after 30 minutes of operation.
Note: Pump 1 will automatically operate in low speed
whenever the spa calls for a filtration cycle or heat.
When this automatic activation occurs, the low speed
of Pump 1 cannot be turned off; however, all other
control functions can be activated.
Light
Touch the LIGHT pad to turn the internal spa light
on and off. The spa light will automatically turn off
after 60 minutes of operation.
Standard/ Economy/Sleep Modes
Your spa can be switched among Standard,
Economy, and Sleep Modes by touching the TEMP
pad and then the LIGHT pad. If your spa is in the
Standard mode, the low speed of Pump 1 and the
heater will come on automatically to maintain the set
temperature of the water. If your spa is set in the
Economy mode, the heater will operate ONLYduring
the filtration cycles. The pump will circulate for
approximately two minutes several times throughout
the day to sample water temperature.
If your spa is set in the Sleep mode, the heater and
pump will operate either during a filtration cycle or,
when the heater housing temperature drops below
45°F, from the set temperature. The spa will heat to
within 20°F/10°C of the set temperature only during
filter cycles.
The selected mode will be displayed in the LED
window of the control panel. When in Standard
mode, the letters ST are displayed, followed by the
water temperature. When in Economy mode, the let-
ters EC are displayed alternately with the water tem-
perature. When in Sleep mode, the letters SL are dis-
played alternately with the water temperature.
11

Setting the Time and Filtration Cycles
Preset Filter Cycles
The spa control system is designed with two filter
cycles. The first filter cycle turns on 6 minutes after
power is supplied to the spa. The second filter cycle
turns on 12 hours later. Filter cycles are pre-set for a
two hour duration.
Note: To properly clean and maintain spa, a total fil-
ter time of at least four hours per day is recommend-
ed.
Changing Filter Cycle Start Time
The start/stop times of the filter cycle begin 6 min-
utes after the spa set time is established. Set time is
based on the time of day that the spa is powered up.
Set time may only be changed by disconnecting power
from the spa and re-connecting it at the desired start
time. For example, if you want the filter cycle to begin
at 9:00 PM, unplug the spa and re-connect it at 8:54
PM (remember the 6 minute wait period). The cycle
will begin at 9:00 PM and will repeat beginning at
9:00 AM. Each cycle will run for the prescribed num-
ber of hours.
Changing Filter Cycle Duration
The duration of a filter cycle can be set in hour
increments of 2, 4, 6, 8, or continuous. For example,
a 2 hour cycle will complete once every 12 hours for a
total of 4 hours per day. The amount of time needed to
filter you spa will depend on usage and ambient con-
ditions. You will need to program you filter cycles
based upon your personal use.
To change the duration of the filter cycles touch the
TEMP pad and then touch the JETS 1 pad.
Touch the TEMP pad to adjust the cycle duration to the
desired setting. After each press, the duration of the cycle
will be displayed in the LED window as follows:
F2 2 Hours for each cycle, 4 hours per day
F4 4 Hours for each cycle, 8 hours per day
F6 6 Hours for each cycle, 12 hours per day
F8 8 hours for each cycle, 16 hours per day
FC Continuous filtration, 24 hours per day
To exit the filter-set procedure, touch JETS 1.
The LED
window will display the current water temperature.
If a change is made to the duration while the spa is in a
filtration cycle, it will take effect immediately. If the change
is made outside a filtration cycle, it will take effect at the start
of the next scheduled cycle.
Note: When power to the spa is denied (disconnect, power
outage), the controls may revert to the default factory set-
tings. Any adjustments to set temperature or filter cycle
duration may need to be reprogrammed.
Note: At the start of each filtration cycle, Pump 2 is
activated to clear the water in the pipes and ensure
complete filtration.
Clean Up Cycle
After periods of heavy use, turn JETS 1 on to Low
speed for a four-hour clean up cycle.
Stereo Option
The optional stereo system on select models
includes marine grade audio receiver, dual marine
grade coaxial pop-up speakers that rotate up to 340°,
and a 6” sub-woofer. The receiver is satellite radio
ready and includes AM/FM stereo radio, single CD
port, wireless remote, and auxiliary MP3 port. Power
to the system is supplied at start up so it’s always ready
for your enjoyment.
12
CAUTION Risk of electrical shock. Do not leave stereo compartment
door open.
CAUTION Risk of electrical shock. Replace compenents only with iden-
tical components.
CAUTION Risk of electrical shock. Do not operate the audio/video con-
trols while in the spa.
CAUTION When the power supply connections or power supply cord(s)
are damaged; if water is entering the audio/video compartment or electrical
equipment compartment area; if the protective shields or barriers are showing
signs of deterioration; or if there are signs of other potential damage to the unit,
turn off the unit and refer servicing to a qualified service personnel.
WARNING PREVENT ELECTROCUTION. Do not connect any auxil-
iary components (for example cable, additional speakers, headphones, addition-
al audio/video components, etc.) to the system.
WARNING These units are not provided with an outdoor antennae. When
provided it should be installed in accordance with Article 810 of the National
Electric Code, ANSI/NFPA 70.
WARNING Do not service this product yourself as opening or removing
covers may expose you to dangerous voltage or other risk of injury. Refer all
servicing to qualified personnel.
WARNING This unit should be subjected to periodic routine maintenance
(for example, once every 3 months) to make sure the unit is operating properly.

Equipment Safety Features
Automatic Time Outs
Your California Cooperage
®
Series Spa is equipped
with an automatic Time Out feature designed to protect
both the equipment and the user. To reduce unnecessary
use of the pumps and lights, the Time Out feature turns
selected accessories off automatically, as follows:
Common LED Equipment Safety
Messages
The following table describes the most common mes-
sages, possible causes, and corrective actions you may
need to take:
13
If the LCD
displays...
HH
OH
HL
Indicates...
Overheat - one
of the sensors
has detected
water
temperature of
118
° F+ inside
the heater
Overheat - One
sensor has
detected temper-
ature of spa
water entering
heater to be
110
°F +
Heater flow
problem
What happens...
Spa heater will
automatically
shut down until
temperature falls
below 108
°F
Spa heater will
automatically
shut down until
temperature falls
below 108
°F
Heater will shut
down while spa
continues to
function normally
Corrective action...
- Make sure slice valves are open.
- Reprogram to ensure time
cycle not overlapping
- Contact dealer if problem persists
- Make sure slice valves are open
- Reprogram to ensure time
cycle not overlapping
- Contact dealer if problem
persists
- Remove filter and clean
- Add water
- Contact dealer or service person
Possible cause...
- Low speed pump operating
for an extended period of time
- Programming error causing
continuous filtering
- Faulty pump
- Low speed pump operating
for an extended period of time
- Programming error causing
continuous filtering
- Faulty pump
- Plugged filer
- Low water
Accessory Mode Shuts off in...
Pump 1 Low 4 hour
Pump 1 High 15 minutes
Pump 2 High 15 minutes
Light 4 hour
_____________________________________
_____________________________________
_____________________________________
_____________________________________

Common LED Equipment Safety Messages (continued)
14
If the LCD
displays...
LF
dy
dr
SA
Sb
Sn
Indicates...
Water flow prob-
lem - Persistent
flow problem
Lack of water to
the heater
Lack of water to
the heater
Heater sensor A not
functioning
Heater sensor B not
functioning
Heater sensors are
out of balance
What happens...
Heater will shut down
while spa continues to
function normally
Heater will shut down
while spa continues to
function normally
Heater will shut down
while spa continues to
function normally
Spa automatically
deactivated
Spa automatically
deactivated
Corrective action...
- Remove filter and clean
- Add water
- Open all jets
- Contact dealer or service person
- Clean filter
- Add water
- Open all jets
- Contact dealer
- Add water
- Clean filter
- Open all jets
Contact dealer for replacement
sensor
Contact dealer for replacement
sensor
Contact dealer
Possible cause...
- Plugged filter
- Low water
- Jets closed
- Dirty filter
- Insufficient water in spa
- Jets closed
- Insufficient water in spa
- Dirty filter
- Jets closed
Non-functioning sensor
Non-functioning sensor
Message What it is... What it means...
Pr Priming mode Spa is in normal Priming Mode operation
SL Sleep mode Spa is in normal Sleep Mode operation
EC Economy mode Spa is in normal Economy Mode operation
St Standard mode Spa is in normal Standard Mode operation
IC Freeze condition Heater will come on to keep water above 45 ° F
Temperature No current water temperature reading
Common LED Messages
The following table defines other messages you will fre-
quently see on the LCD display:

Maintenance
Water Chemistry
Water chemistry is critical in a spa system.
Chemicals are used to sanitize the water and control
the pH balance. The combination of high water tem-
perature and small water volume means that the chem-
ical balance must be watched carefully. It is recom-
mended that you purchase a chemical start up kit, and
the additional chemicals needed to maintain the prop-
er/optimum chemical balance, from your dealer.
Sanitizing
Sanitizing the water destroys harmful organisms
and keeps your spa healthy and safe. Three commonly
used spa sanitizers or oxidizing agents are bromine,
chlorine and ozone. Chlorine or bromine are chemicals
that you add to the water. Ozone is a gas that is pro-
duced by an ozonator and injected into the water. It is
important that a residual of sanitizer remain in your
water. High water temperature, aeration and use will
increase the need for sanitizer.
In addition to maintaining a residual, it is important
to “shock” your spa water periodically and after heavy
use. This addition of substantial amounts of sanitizer
super-chlorinates the water and oxidizes non-filterable
organic residue. Allow the sanitizer level to drop back
to the residual amount before using. Also use your
Clean Up Cycle (See pg. 12) after heavy use for addi-
tional filtration.
Tests should be done daily with your test kit to
keep a chlorine or bromine residual of 3.0 to 5.0 ppm.
pH Level
pH is the balance of acidity and alkalinity in the
water. Maintaining proper pH is important for the
effectiveness of your sanitizer, for user comfort, and to
prevent corrosion of the spa equipment.
Caution: Never mix two chemicals together.
Caution: Never store chemicals in the equipment
compartment.
Caution: Do not use muriatic acid to balance pH as
it will damage your spa surface and equipment.
Recommended Levels
pH: 7.2–7.6 (Ideal 7.4–7.6)
Sanitizer Residual: 3.5–5.0 ppm
Total Dissolved Solids: 100–200 ppm
Free Available Sanitizer: 3.0–5.0 ppm
Total Alkalinity: 80–100 ppm ideal for .
dichlor, trichlor, and
bromine.
Note: Make sure you use fresh test kit strips/chemi-
cals. Test kits and test chemicals should be stored
in a cool, dry location. Check the manufacturer’s
instructions to determine shelf life and expiration
date.
Water Maintenance With Ozone
The use of ozone in conjunction with spa sanitizing
and water balancing chemicals helps to provide you
with a cleaner, healthier spa, reduces chemical usage,
and protects your skin from chemically induced irrita-
tion.
Sanitizing With Ozone
Spas vary in size, and frequency and conditions of
use. For this reason you will need to establish your sani-
tizing program based upon your own personal use. When
using ozone, you should start by balancing your water
chemistry as you normally would. A spa should run and
be ozonated a minimum of six hours per day. If your spa
is heavily used, this run time should be increased. Your
spa produces ozone during the filtration cycles (Pg. 12).
The amount of a residual sanitizer (chlorine or
bromine) that you maintain in the water will also vary
depending on use. It is recommended that you maintain
a residual of 3.0–5.0 ppm. Periodically,and after periods
of heavy use, it is necessary to “shock” your spa with
large amounts of sanitizer.
Note: Extra filtration can be provided by manually
starting a clean-up cycle. Turn Pump 1 on in low
speed. The pump will operate for 4 hours and then
automatically turn off. The heater will also operate
during this period if the controls are set in Standard
mode.
Specialty Chemicals
While ozone may significantly reduce the usage of spe-
cialty chemicals (chlorine and bromine), it is not a substi-
tute for these chemicals. All chemicals should continue to
be monitored, especially during periods of heavy usage and
when changing or replenishing the spa water.
15