machine technologies MP-25 User manual

620 County Road 4841, Haslet, TX 76052
Ph 817.439.1108 Fax [phone]
www.machine-technologies.com
MP-25 User Manual
60010120 ASSY, MP 25-SO -SINGLE PHASE 220V
60010121 ASSY, MP 25-HO -3 PHASE -220V
60010122 ASSY, MP 25-SO -3 PHASE -220V
Revision -– 10/03/2008

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Dear Customer,
Before starting this machine please complete the following;
Machine Date of purchase…………………………………..
Machine serial number………………………………………
Please read the following information contained within this manual and fully familiarize
yourself with the equipment.

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Contents Page
Section 1 -General Safety information................................................................................................................ 4
Danger................................................................................................................................................................ 4
Section 2 -Machine Description........................................................................................................................... 5
Function............................................................................................................................................................. 5
Machine illustrations ........................................................................................................................................ 6
Photographs................................................................................................................................................... 6
Illustration –60010120 ASSY, MP 25-SO -SINGLE PHASE 220V........................................................ 7
Bill of Materials –60010120 ASSY, MP 25-SO -SINGLE PHASE 220V................................................ 7
Bill of Materials –60010120 ASSY, MP 25-SO -SINGLE PHASE 220V................................................ 8
Illustration –60010121 ASSY, MP 25-HO -3 PHASE -220V.................................................................. 9
Bill of Materials –60010121 ASSY, MP 25-HO -3 PHASE -220V........................................................ 10
Photographs of ............................................................................................................................................ 11
30000039 D8-1.5 STATOR-ADJ-GREEN-INTCLAMP ............................................................. 11
30000040 D8-1.5 ROTOR .............................................................................................................. 11
30000041 D6-3 STATOR-FIXED-ORANGE ............................................................................... 11
30000042 D6-3 ROTOR ................................................................................................................. 11
30000043 D4-3 STATOR-FIXED-GREEN................................................................................... 12
30000044 D4-3 ROTOR ................................................................................................................. 12
30000045 R8-1.5 STATOR-ADJ-BLACK-INTCLAMP\............................................................ 12
30000046 R8-1.5 ROTOR .............................................................................................................. 12
Pump adapters ............................................................................................................................................ 13
44010257-ADAPTER,PUMP 90MM-MP-25....................................................................................... 13
44010258 -ADAPTER,PUMP 113.5MM-MP-25................................................................................. 13
Water plate assemblies............................................................................................................................... 14
60010136 ASSY,WATER CONTROL MP-25-4GPM................................................................. 14
60010142 ASSY,WATER CONTROL MP-25-7GPM................................................................. 15
Motor mount ............................................................................................................................................... 16
60010134 ASSY,UPPER MTR MNT MP-25................................................................................ 16
Mixing shaft complete, and clean out shaft complete .............................................................................. 17
60010125 ASSY, DRIVE/MIX SHAFT MP-25 ............................................................................ 17
60010126 ASSY, SHAFT CLEAN OUT-MP-25........................................................................... 18
Water pressure tester, water hoses and fan duct ..................................................................................... 19
60010140 TESTER,WATER PRESS -35MM-MALE-600PSI................................................... 19
60010139 ASSY WATER HOSE-COMPLETE-MP-25.............................................................. 19
60010147 ASSY,PUMP HOSE COMPLETE MP-25 .................................................................. 20
60010144 ASSY,FAN DUCT MP-25............................................................................................. 21
60010148 ASSY,WASHDOWN HOSE COMPLETE MP-25..................................................... 21
Electric Drive unit....................................................................................................................................... 22
Typical layout.......................................................................................................................................... 22
Cutaway view of seal, dowel, adapter and shaft arrangement............................................................ 23
Electronic Drive module –20000046 / 47.................................................................................................. 24
Function................................................................................................................................................... 24
Illustrations ............................................................................................................................................. 26
Section 3 –Transportation and positioning...................................................................................................... 29
Section 4 –Machine set up.................................................................................................................................. 31
Unpacking........................................................................................................................................................ 31
Machine assembly........................................................................................................................................... 32
Electrical connections. .................................................................................................................................... 35
Pre-run setting and test .................................................................................................................................. 36
Section 5 –Machine operation / stator pressure setting................................................................................... 37
General notes for operation............................................................................................................................ 39
Section 6 –Simple maintenance......................................................................................................................... 40
Clean out shaft –using.................................................................................................................................... 41
Section 7 –Notes on wear of rotor stator pump unit........................................................................................ 42
Wear issues...................................................................................................................................................... 42
Dry running of a rotor-stator pump.......................................................................................................... 42
LIMITED WARRANTY POLICY................................................................................................................... 43

Page 4
Section 1 -General Safety information
Danger
Follow these instructions very carefully, in order to avoid injury to yourself or others.
Electrically powered machine.
Always ensure that all power to the machine has been turned off and isolated before
ANY maintenance / repair work is carried out on the machine.
Ensure that all guards are correctly fitted before starting or attempting to operate the
machine.
Ensure that all fasteners are present and correctly fitted before attempting to start or
operate the machine.
Ensure that the pump unit is correctly fastened to the front of the hopper unit of the
machine, and free of damage before attempting to start or operate the machine.
Ensure that the main electric drive motor assembly, are secured to the rear of the hopper
and clamped in place and free from damage before attempting to start or operate the
machine.
The MP-25 mixing pump unit can produce high pressures, high torques and can use high
voltages. Care must be taken by all users. Only authorized and trained persons should
work with this machine.

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Section 2 -Machine Description
Function
The MP-25 is a mixing pump.
The machine has a drive motor, that turns a drive shaft within a material hopper that in
turn feeds material through a mixing / hydration chamber to a progressive cavity rotor
stator pump unit that delivers the material from the hopper to the dispense head or
otherwise via a material hose / hoses.
The machine is driven by an electric motor powered by 220VAC 3 phase 50/60Hz, via
an electronic variable speed inverter supplied by two phase (commonly called single
phase) OR three phase 208/240VAC 50/60 Hz grounded electrical supply.
All styles of drives transmit their rotary action through a drive shaft equipped with bridge
breakers, and metering flights, which convey the material from the hopper into the
mixing / hydration chamber, where surface hardened mixing arms mix and shear the
material with water, towards the pump unit, where further mixing occurs.
The pump unit is a progressive cavity pump unit comprising of a helical rotating “rotor”
with the rubber lined “stator”. As the rotor rotates, material is drawn / fed into open
rubber cavities, which then transform into “pockets”. The series of cavities, then move
from one end of the stator to the other as the rotor turn with respect to the stationary
stator, causing the material to be conveyed from the hopper towards the outlet.
Once the material has reached the outlet it is guided through an output flange assembly,
into the dispense hose through to the hose outlet, where typically a spray nozzle is
attached allowing, with the assistance of an auxiliary air supply, the material to be
“sprayed” on to the substrate, or simply allowed to discharge from the end of the hose.
A number of different devices can be fitted to the outlet of the tube for different means of
application. For details of these different devices please contact your supplier of
Machine-Technologies equipment or Machine-Technologies directly.
The primary difference between the three models is the combination of, rotor stator size
(D or R style), water flow meter capacity (4 GPM or 7 GPM), and motor HP (5.4 or 7.5).

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Machine illustrations
Photographs
Single phase,
STD output,
unit shown

Page 7
Illustration –60010120 ASSY, MP 25-SO -SINGLE PHASE 220V

Page 8
Bill of Materials –60010120 ASSY, MP 25-SO -SINGLE PHASE 220V

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Illustration –60010121 ASSY, MP 25-HO -3 PHASE -220V

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Bill of Materials –60010121 ASSY, MP 25-HO -3 PHASE -220V

Page 11
Photographs of
30000039 D8-1.5 STATOR-ADJ-GREEN-INTCLAMP
30000040 D8-1.5 ROTOR
30000041 D6-3 STATOR-FIXED-ORANGE
30000042 D6-3 ROTOR

Page 12
30000043 D4-3 STATOR-FIXED-GREEN
30000044 D4-3 ROTOR
30000045 R8-1.5 STATOR-ADJ-BLACK-INTCLAMP\
30000046 R8-1.5 ROTOR

Page 13
Pump adapters
44010257-ADAPTER,PUMP 90MM-MP-25
(to suit “D” series rotors and stators)
44010258 -ADAPTER,PUMP 113.5MM-MP-25
(to suit “R” series rotors and stators)

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Water plate assemblies
60010136 ASSY,WATER CONTROL MP-25-4GPM

Page 15
60010142 ASSY,WATER CONTROL MP-25-7GPM

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Motor mount
60010134 ASSY,UPPER MTR MNT MP-25

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Mixing shaft complete, and clean out shaft complete
60010125 ASSY, DRIVE/MIX SHAFT MP-25

Page 18
60010126 ASSY, SHAFT CLEAN OUT-MP-25

Page 19
Water pressure tester, water hoses and fan duct
60010140 TESTER,WATER PRESS -35MM-MALE-600PSI
60010139 ASSY WATER HOSE-COMPLETE-MP-25

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60010147 ASSY,PUMP HOSE COMPLETE MP-25