MAD-RAMPS MR1400 User manual

Page 1 of 19
405-0680 Rev B 2/6/2020
MR1400
MAD-RAMPS
Installation Instructions
THE MAD-RAMPS PIVOTING RAMP SYSTEM
OWNER’S MANUAL
Please read this manual entirely prior to assembly or operation of
The MAD-RAMPS Pivoting Ramp System. Please call us at
1 (844) MAD-RAMP with any questions.

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
GENERAL SAFETY RULES
WARNING: Never exceed truck manufacturer’s maximum tongue-weight rating or truck’s payload
capacity. Vehicle specic information can be found in your truck’s owner’s manual.
WARNING: When using the MAD-RAMPS Pivoting Ramp System, basic safety precautions
should always be followed to reduce the risk of personal injury or damage to your equipment.
WARNING: During the loading and unloading processes, all persons must stand clear of the
MAD-RAMPS Pivoting Ramp System. Make sure no persons or animals are under/near the ramps or
truck bed when loading and unloading your machine.
Reminder: All loading and unloading must be done on a at, level, and dry surface.
WARNING: Prior to each use, check for any worn, loose, or damaged components on the
MAD-RAMPS Pivoting Ramp System. If any damage is present, DO NOT USE THE RAMPS.
WARNING: Do not add to or modify the MAD-RAMPS Pivoting Ramp System in any way. Any
modications will void all warranties and may a󰀨ect the structural integrity of the MAD-RAMPS.
WARNING: Prior to each use, verify that all bolts on the MAD-RAMPS Pivoting Ramps System
are properly torqued to 70 ft/lbs each. This routine inspection is required to ensure product
components do not loosen or shift during use or transport.
PERSONAL SAFETY
• Avoid working alone. If an accident occurs, a second person can bring help.
• Keep your work area clean. Cluttered work areas can contribute to accidents.
• Observe work area conditions. Keep work area well lit at all times.
• Dress properly. Avoid wearing loose clothing or jewelry as they can get caught in moving parts.
• Do not overreach. Keep proper footing and balance at all times.
• Do not use MAD-RAMPS under the inuence of drugs or alcohol. Read warning labels on
prescription medication to determine if your judgment or reexes may be impaired while taking
medication. If there is any doubt, DO NOT USE MAD-RAMPS.
• All ATV/UTV/Snowmobile riders should always wear helmets, eye protection, and protective
clothing.
• All ATV/UTV/Golf Cart/Snowmobile drivers should be at least 16 years old with valid drivers’
licenses.

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
INTENDED USE
The MAD-RAMPS Pivoting Ramp System is intended to load, unload, and transport ATVs, UTVs, Golf Carts,
and Snowmobiles only. Depending on ATV/UTV/Golf Cart/Snowmobile weight, a minimum of a Class III or a
Class IV receiver hitch is required for the MAD-RAMPS Pivoting Ramp System. It is imperative that you check
your owner’s manual to determine the tongue-weight rating for your truck’s specic receiver hitch. Once you
know your truck’s specic tongue-weight rating, you will need to perform one quick calculation: Add together
the total weight of the MAD-RAMPS Pivoting Ramp System (151 pounds) and two-thirds of the weight of your
ATV, UTV, Golf Cart, or Snowmobile (2/3 = machine weight x 0.67). After you have completed this calculation,
you must make sure that the combined weight of the MAD-RAMPS Pivoting Ramp System and two-thirds of
the weight of your ATV/UTV/Golf Cart/Snowmobile is less than the maximum tongue-weight rating for your
truck’s receiver hitch. If this combined weight is more than the maximum tongue-weight rating for your truck’s
receiver hitch, the MAD-RAMPS Pivoting Ramp System should NOT be used on your truck.
NOTE: When using the MAD-RAMPS Pivoting Ramp System with a Golf Cart, ensure there is enough ground
clearance to safety drive the Golf Cart onto the ramps.
Furthermore, it is imperative that you closely inspect your truck’s receiver hitch to determine whether it is in
good working condition. You need to ensure that the structural integrity of your truck’s receiver hitch has not
been degraded from years of use or misuse, or from the use of highway salts and other degrading compounds
that your truck may have encountered.
MAD-RAMPS are DOT compliant for highway travel in the United States. In order to maintain compliance,
three straps must be used to secure your machine prior to transport. For maximum safety, it is recommended
that ratchet straps be used to secure your machine for transport-two at the front of your ATV/UTV/Golf Cart/
Snowmobile and one in the rear, as a minimum.
NOTE: When UTV/Side by Side exceeds 1,000 lbs dry weight, we recommend backing the machine on the
MAD-RAMP. Due to the higher weight and continuous stress load on the MAD-RAMP we make this
recommendation so that more weight is carried by the pickup and less transferred to the MAD-RAMP, which
decreases the continuous load and helps maintain the strength and integrity of the unit.
MAINTENANCE
The MAD-RAMPS Pivoting Ramp System is free from any regular or scheduled maintenance. There
are no bearings, grease ttings, lubrication points, etc. However, several sound practices will ensure
the safety, longevity, and durability of your MAD-RAMPS for years to come.
• Keep all components clean and free from any mud or debris that can accumulate with regular use.
• Use a torque wrench to ensure all of the jam bolts are tightened to 70 ft/lbs each prior to each
use.
• Periodically check to ensure proper function of brake lights, tail lights, and turn signals.
• When not in use for extended periods of time, store MAD-RAMPS indoors.

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
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Tools Required
3/4” Socket
Torque Wrench
Item No. Part No. Description Qty.
1.................................61-8273 .............................Aluminum Ramps, DS .....................................................1
2.................................61-8274 .............................Aluminum Ramps, PS .....................................................1
3.................................62-4259 .............................Marker Light ....................................................................1
4.................................62-4260 .............................Light Bar ..........................................................................1
5.................................62-4261 .............................Pivot Bar..........................................................................1
6.................................62-4262 .............................Main Arm .........................................................................1
7.................................62-4263 .............................Pivot Cage, DS................................................................1
8.................................62-4264 .............................Pivot Cage, PS ................................................................1
9.................................62-4265 .............................Bumper Guard.................................................................1
10...............................192-0037 ...........................1” x 12” Red Reective Tape ...........................................2
11 ...............................200-1483 ...........................5/8” x 3” E󰀨. Pin with Clip ................................................1
12...............................201-1123 ...........................1/2”-13 x 1” Hex Head Bolt, Grade 5, ZP ........................6
13...............................229-1155 ...........................5/16” x 2-3/16”-2 E󰀨. Lgth Clevis Pin w/Wire Retainer....4

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
MAD-RAMPS ASSEMBLY GUIDE
NOTE: All ½ inch jam bolts used for assembling the MAD-RAMPS Pivoting Ramp System
must be torqued to 70 ft/lbs each. Please check jam bolts for proper torque after rst use and
periodically thereafter.
Step 1:
Start the assembly process with the tailgate of your truck in the up-right position. Pre-thread two
of the provided jam bolts into the Bumper Guard (part #9), as shown in Figure 1. Slide the Bumper
Guard onto the receiver end of the Main Arm (part #6), as shown in Figure 2. Then insert the Main
Arm into your truck’s receiver hitch. Secure the Main Arm into the receiver hitch with a pin and key
(Figure 3). Adjustments to the Bumper Guard’s position on the Main Arm will be made in a later step,
so do not tighten the two jam bolts for the Bumper Guard at this time.
Step 2:
Pre-thread two of the provided jam bolts into the Light Bar (part #4), as shown in Figure 4. Slide the
Light Bar onto the angled end of the Main Arm (part #6), approximately ½ of the way down the Main
Arm (Figure 5). Adjustments to the Light Bar’s position on the Main Arm will be made in a later step,
so do not tighten the two jam bolts for the Light Bar at this time.
Figure 1 Figure 2 Figure 3
Figure 4 Figure 5

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
Step 3:
Install a Retainer Clip into the 3rd hole from the angled end of Main Arm (part #6), as shown in
Figures 6 and 7. Retainer clips are installed as a backup safety measure to prevent the Pivot Bar
(part #5) from moving out of position on the Main Arm. Adjustments to the Pivot Bar and Retainer
Clips may be required at a later step, depending on vehicle and machine conguration.
Step 4:
Pre-thread two of the provided jam bolts into the Pivot Bar (part #5), as shown in Figure 8. Slide the
Pivot Bar onto the angled end of the Main Arm (part #6), as shown in Figures 9 and 10.
Figure 6 Figure 7

Figure 8 Figure 9 Figure 10

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
Step 5:
NOTE: The Pivot Cages (part #7 and part #8) and the Aluminum Ramps (part #1 and part #2)
are side-specic and not interchangeable.
Lower your tailgate into the down position. Slide the Driver-Side Pivot Cage (part #7) onto the Pivot
Bar (part #5), as shown in Figure 11. Install a retainer clip into the Driver’s side end of the Pivot Bar
(Figure 12). Repeat the process for the Passenger-Side Pivot Cage (part #8).
There needs to be 4-6 inches of clearance between both Pivot Cages and your tailgate (Figure 13).
To obtain a distance of 4-6 inches between the Pivot Cages and your tailgate, adjust the positioning
of the Pivot Bar by sliding it forward or backward on the Main Arm (part #6). Check the Pivot Cages to
make sure they do not come in contact with the tailgate. You can perform this check by swiveling the
Cages through their entire range of motion. The positioning of the Pivot Bar must be far enough
back on the Main Arm to allow the rear tires of your ATV/ UTV to be positioned well-forward of
the Pivot Bar once the ATV/UTV is loaded onto the MAD-RAMPS Pivoting Ramp System.
Figure 11 Figure 12
Figure 13

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
Once the Pivot Bar is positioned correctly, secure the Pivot Bar to the Main Arm by tightening the two
jam bolts. Tighten the side jam bolt rst and then the bottom jam bolt with a torque wrench to 70 ft/lbs
each (Figure 14).
Once the Pivot Bar has been adjusted and secured, move the retainer clip installed in Step #3 to the
hole closest to the front of the Pivot Bar (part #5), as shown in Figure 15.
Figure 14
Figure 15

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
Step 6:
Adjust the Light Bar (part #4) to a position on the main arm that allows the front ends of the Pivot
Cages (parts #7 and #8) to come to a rest on the Light Bar when the Pivot Cages are swiveled down
into their cradle positions (Figures 16 and 17). Once the Light Bar is positioned correctly, secure the
Light Bar to the Main Arm (part #6) by tightening the two jam bolts. Tighten the side jam bolt rst and
then the bottom jam bolt with a torque wrench to 70 ft/lbs each (Figure 18).
Step 7:
Insert the Passenger-Side Aluminum Ramp (part #2) into the rear of the Passenger-Side Pivot Cage
(part #8), as shown in Figure 19. Ensure that the 3 pre-drilled holes on the side of the Passenger-
Side Aluminum Ramp are facing toward the outside of the MAD-RAMPS Pivoting Ramp System; this
allows for the spring tension pin on the Passenger-Side Pivot Cage to lock the Passenger-Side Alu-
minum Ramp into place when loading, unloading, and transporting your ATV/ UTV, as shown in Fig-
ure 20. Repeat the process with the Driver-Side Aluminum Ramp (part #1) and the Driver-Side Pivot
Cage (part #7).
NOTE: The spring-tension pin on the Pivot Cages (part #7 and part #8) must ALWAYS be en-
gaged and securely locked into place with the Aluminum Ramps (part #1 and #2) when the
MAD-RAMPS Pivoting Ramp System is in use.
Figure 16 Figure 17 Figure 18
Figure 19 Figure 20

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MR1400 MAD-RAMPS Pivoting Ramp System
Installation Instructions
Step 8:
Adjust the Bumper Guard (part #9) forward or backward on the Main Arm to allow the Aluminum
Ramps (part #1 and #2) to travel through the Pivot Cages (part #7 and #8) and come to a rest just
below the Bumper Guard (Figure 21). This adjustment prevents the Aluminum Ramps from excessive
movement or contact with your truck’s bumper during transportation. This adjustment also serves as
a safety mechanism to prevent the Aluminum Ramps and the Pivot Cages from swiveling out of their
cradle positions when you are transporting your ATV/UTV. Once the Bumper Guard is positioned cor-
rectly, secure the Bumper Guard to the Main Arm (part #6) by tightening the two jam bolts. Tighten the
side jam bolt rst and then the bottom jam bolt with a torque wrench to 70 ft/lbs each (Figure 22).
Step 9:
Install the Rear Marker Light (part #3) into the rear of the Main Arm (part #6), and align the pre-drilled
holes to allow for the retainer clip to be inserted (Figure 23). Insert the retainer clip to secure the Rear
Marker Light onto the Main Arm (Figure 24).
Figure 21 Figure 22
Figure 23 Figure 24